Breakup analysis

1. DATE Total Operation time Total Setting Time
Total Maintainance
Time
( 1-Operation, 26-Center
drill)
3- Power on, 4- M/C condition
check, 6- Steady setting, 7- Tail
stock Setting, 8- Loading, 9- Header
Setting, 10- Header Trueing, 12-
Header row setting, 13- Header
unloading, 14- Setting of header on
V- Block
21-Maintenance (electrical,
Mechanical)
14-Jul-14 685.5 304 0
15-Jul-14 632.5 337.5 0
16-Jul-14 622.5 462.5 0
17-Jul-14 620 440 0
18-Jul-14 717.5 280 15
19-Jul-14 795 277.5 0
21-Jul-14 655 315 95
22-Jul-14 627.5 392.5 0
23-Jul-14 805 215 92.5
24-Jul-14 752.5 200 187.5
25-Jul-14 710 317.5 0
26-Jul-14 495 225 0
28-Jul-14 212.5 167.5 0
Total 8330.5 3934 390

2. Tooling & Programing
Time
Lunch & Tea Break TPM Total Delay
11- Tooling & programing,
33- Tool trial
15- Lunch Break, 16- Tea
Break
2- TBT/TPM Meeting, 5-
Bed Cleaning, 25- Training
& Meeting, 28- Machine
Cleaning, 29- Board Update
19- No load, 20- No plan,
22- No operator, 23-
Radiography Test near
M/C, 24- No Power, 31- No
Crane
307.5 93 50 0
190 95 102.5 20
162.5 85 100 0
165 120 65 0
197.5 120 70 30
167.5 120 80 0
160 105 70 0
185 105 90 40
185 105 37.5 0
155 105 40 0
195 105 85 27.5
127.5 45 22.5 15
47.5 45 37.5 0
2245 1248 850 132.5

3. Waiting due to QC &
MED
17-Waiting for inspection,
18- QC Checking Pending,
30- MED Work
0
62.5
7.5
30
10
0
0
0
0
0
0
0
0
110