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CF/CMtsaM&sissahC
Service Manual
FD40N EF12B-00011-up
FD45N EF19D-50001-up
FD50CN EF19D-80001-up
FD50N EF28C-50001-up
FD55N EF28C-80001-up
FG40N EF40-00011-up
FG45N EF29D-50001-up
FG50CN EF29D-80001-up
FG50N EF33C-50001-up
FG55N EF33C-80001-up
99739-57100
For use with S6S and TB45 Engine
Service Manuals.
1
Pub. No. 99739-57100
FOREWORD
This service manual is a guide for servicing Mitsubishi Forklift Trucks. For your convenience the instructions are
grouped by systems as a ready reference.
The long productive life of your lift truck(s) depends on regular and proper servicing. Servicing consistent with what
you will learn by reading this service manual.
Read the respective sections of this manual carefully and familiarize yourself with all of the components before
attempting to start a test, repair or rebuild job.
The descriptions, illustrations and specifications contained in this manual are for trucks with serial numbers in effect
at the time of printing.
Mitsubishi Forklift Trucks reserves the right to change specifications or designs without notice and without incurring
obligations.
The trucks listed in this manual are powered by TB45 gasoline engines or S6S diesel engines.
For engine servicing, please refer to the applicable engine service manual.
TB45 Gasoline engine
S6S Diesel engine
<Safety Related Signs>
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury, or damage
to your machine.
Indicates a condition that can cause damage to, or shorten
service life of, the machine.
WARNING
CAUTION
NOTE
2
SAFETY
The proper and safe lubrication and maintenance
for these lift trucks, recommended by Mitsubishi
Forklift Trucks, are outlined in the OPERATION &
MAINTENANCE MANUAL.
Read and understand the OPERATION & MAINTE-
NANCE MANUAL before performing any lubrica-
tion or maintenance on these trucks.
Improper performance of lubrication or mainte-
nance procedures is dangerous and could result
in injury or death.
The serviceman or mechanic may be unfamiliar with
many of the systems on this truck. This makes it
important to use caution when performing service
work. A knowledge of the system and/or components
is important before the removal or disassembly of any
component.
Because of the size of some of the truck components,
the serviceman or mechanic should check the weights
noted in this Manual. Use proper lifting procedures
when removing any components.
Following is a list of basic precautions that should
always be observed.
(1) Read and understand all warning plates and
decals on the truck before operating, lubricating or
repairing the product.
(2) Always wear protective glasses and protective
shoes when working around trucks. In particular,
wear protective glasses when pounding on any
part of the truck or its attachments with a hammer
or sledge. Use welders gloves, hood/goggles,
apron and other protective clothing appropriate to
the welding job being performed. Do not wear
loose fitting or torn clothing. Remove all rings from
fingers when working on machinery.
(3) Do not work on any truck that is supported only by
lift jacks or a hoist. Always use blocks or jack
stands to support the truck before performing any
disassembly.
(4) Lower the forks or other implements to the ground
before performing any work on the truck. If this
cannot be done, make sure the forks or other
implements are blocked correctly to prevent them
from dropping unexpectedly.
Do not operate these trucks unless you have read
and understood the instructions in the OPERA-
TION & MAINTENANCE MANUAL. Improper truck
operation is dangerous and could result in injury
or death.
(5) Use steps and grab handles (if applicable) when
mounting or dismounting a truck. Clean any mud
or debris from steps, walkways or work platforms
before using. Always face truck when using steps,
ladders and walkways. When it is not possible to
use the designed access system, provide ladders,
scaffolds, or work platforms to perform safe repair
operations.
(6) To avoid back injury, use a hoist when lifting com-
ponents which weigh 23 kg or more. Make sure all
chains, hooks, slings, etc., are in good condition
and are of the correct capacity. Be sure hooks are
positioned correctly. Lifting eyes are not to be side
loaded during a lifting operation.
(7) To avoid burns, be alert for hot parts on trucks
which have just been stopped and hot fluids in
lines, tubes and compartments.
(8) Be careful when removing cover plates. Gradually
back off the last two bolts or nuts located at oppo-
site ends of the cover or device and pry cover
loose to relieve any spring or other pressure,
before removing the last two bolts or nuts com-
pletely.
(9) Be careful when removing filler caps, breathers
and plugs on the truck. Hold a rag over the cap or
plug to prevent being sprayed or splashed by liq-
uids under pressure. The danger is even greater if
the truck has just been stopped because fluids
can be hot.
(10)Always use tools that are in good condition and
be sure you understand how to use them before
performing any service work.
(11)Reinstall all fasteners with same part number. Do
not use a lesser quality fastener if replacements
are necessary.
(12)If possible, make all repairs with the truck parked
on a level, hard surface. Block truck so it does not
roll while working on or under truck.
3
(13)Before starting to work on truck, hang "Do not
Operate" tag in the Operator's Compartment.
(14)Repairs, which require welding, should be per-
formed only with the benefit of the appropriate ref-
erence information and by personnel adequately
trained and knowledgeable in welding proce-
dures. Determine type of metal being welded and
select correct welding procedure and electrodes,
rods or wire to provide a weld metal strength
equivalent at least to that of parent metal.
(15)Do not damage wiring during removal operations.
Reinstall the wiring so it is not damaged nor will it
be damaged in operation by contacting sharp cor-
ners, or by rubbing against some object or hot
surface. Place wiring away from oil pipe.
(16)Be sure all protective devices including guards
and shields are properly installed and functioning
correctly before starting a repair. If a guard or
shield must be removed to perform the repair
work, use extra caution.
(17)Always support the mast and carriage to keep
carriage or attachments raised when maintenance
or repair work is performed, which requires the
mast in the raised position.
(18)Loose or damaged fuel, lubricant and hydraulic
lines, tubes and hoses could cause fires. Do not
bend or strike high pressure lines or install ones
which have been bent or damaged. Inspect lines,
tubes and hoses carefully. Do not check for leaks
with your hands. Pin hole (very small) leaks could
result in a high velocity oil stream that will be invis-
ible close to the hose. This oil could penetrate the
skin and cause personal injury. Use cardboard or
paper to locate pin hole leaks.
(19)Tighten connections to the correct torque. Make
sure that all heat shields, clamps and guards are
installed correctly to avoid excessive heat, vibra-
tion or rubbing against other parts during opera-
tion. Shields that protect against oil spray onto hot
exhaust components in event of a line, tube or
seal failure, must be installed correctly.
(20)Relieve all pressure in air, oil or water systems
before any lines, fittings or related items are dis-
connected or removed. Always make sure all
raised components are blocked correctly and be
alert for possible pressure when disconnecting
any device from a system that utilizes pressure.
(21)Do not operate a truck if any rotating part is dam-
aged or contacts any other part during operation.
Any high speed rotating component that has been
damaged or altered should be checked for bal-
ance before reusing.
4
HOW TO USE THIS MANUAL
Lift truck model covered in this manual
MC Truck (Mechanical Control System)
Mechanically controlled hydraulic system (conventional lever system)
FC Truck (Finger-tip Control System)
Electronically controlled hydraulic system
Gasoline-Engine Trucks (FG)....... Trucks Equipped with TB45 Gasoline Engine
Diesel-Engine Trucks (FD) .................... Trucks Equipped with S6S Diesel Engine
Powershift Trucks................................... Trucks Equipped with Powershift Transmission
FC lever box
Lever
VCM Controller
Electric wiring
Flow regulator valve
Electromagnetic control valve
Control valve
MC Truck
FC Truck
216300
5
HOW TO USE THUS MANUAL(continued)
Disassembly diagram(example)
Suggestions for Disassembly
Output shaft, Removing
Remove output shaft using a special tool.
Service Data
1
2
213445
Sequence
1 Cover, Bolt, Washer (part name)
2 Out put shaft assembly (part name)
213446
Unit:mm(in.)
Gear Backlash
A
0.11 to 0.28
(0.004 to 0.011)
B
0.5
(0.012)
A: Standard value B: Repair or Service Limit
6
Symbols and abbreviations
Units
(1) SI Units are used in this manual.
(2) The following table shows the conversion of SI
unit and customary unit.
OP Option
R1/4 Taper pipe thread (external) 1/4 inch (formerly PT1/4)
RC1/8 Taper pipe thread (external) 1/4 inch (formerly PT1/8)
G1/4A Straight pipe thread (external) 1/4 inch (formerly PF1/4-A)
Rp1/8 Straight pipe thread (internal) 1/8 inch (formerly PS1/8)
Item SI unit Customary unit
Force
1 N 0.102 kgf
1 lbf 0.4536 kgf
Pressure
1 kPa 0.0102 kgf/cm2
1 psi 0.0703 kgf/cm2
Torque
1 N·m 0.102 kgf·m
1 lbf·ft 0.1383 kgf·m
CHAPTER INDEX
CHAPTER INDEX
CHAPTER INDEX Items
GENERAL INFORMATION
Truck Models Covered, Serial Number Locations,
Dimensions, Technical Data
COOLING SYSTEM Fan Belt Removal and Installation, Fan Belt Tension
ELECTRICAL SYSTEM
Console Box, Chassis Electrical Devices,
Battery Maintenance, Electrical Schematic
CONTROLLERS
Main Functions of Controller, Input/Output Monitor,
Error Codes and Troubleshooting
POWER TRAIN Removal and Installation of Power Line
POWERSHIFT TRANSMISSION
Torque Converter,
Singe Speed Powershift Transmission Control Valve,
Automatic Two-Speed Transmission
FRONT AXLE AND
REDUCTION DIFFERENTIAL
Front Tire, Front Axle, Reduction, Differential
REAR AXLE Rear Axle, Rear Tire
BRAKE SYSTEM Master Cylinder, Wheel Brake, Brake Booster
STEERING SYSTEM Steering Gear, Power Cylinder, Flow Divider
HYDRAULIC SYSTEM
Tank, Pump, Control Valve, Lift and Tilt Cylinders,
Flow Regulator Valve, Down Safety Valve
MAST AND FORKS Simplex and Duplex Masts, Triplex Mast
SERVICE DATA
Maintenance Standard, Maintenance Schedule,
Periodic Replacement Parts, Lubrication Instruction,
Special Tool Needed
1
2
3
4
5
6
7
8
9
10
11
12
13
1
Chapter 1 GENERAL INFORMATION
1. Model View............................................................................................... 1-1
2. Lift Truck Models Covered..................................................................... 1-2
3. Serial Number Locations........................................................................ 1-3
4. Dimensions.............................................................................................. 1-4
5. Technical Data......................................................................................... 1-5
6. Performance ............................................................................................ 1-6
1-1
GENERAL INFORMATION
Chapter 1 GENERAL INFORMATION
1. Model View
MC model
215315
215316
FC model
1-2
GENERAL INFORMATION
2. Lift Truck Models Covered
This Service Manual provides service and maintenance information for the following lift trucks:
Mounted engine Gasoline model Diesel model
Non-electronic control - MC / FC
Electronic control MC / FC -
Electronic Gasoline engine models Non-electronic diesel engine models
Truck model Serial number Mounted engine Truck model Serial number Mounted engine
FG40N EF40-00011-up TB45 FD40N EF12B-00011-up S6S
FG45N EF29D-50001-up TB45 FD45N EF19D-50001-up S6S
FG50CN EF29D-80001-up TB45 FD50CN EF19D-80001-up S6S
FG50N EF33C-50001-up TB45 FD50N EF28C-50001-up S6S
FG55N EF33C-80001-up TB45 FD55N EF28C-80001-up S6S
1-3
GENERAL INFORMATION
3. Serial Number Locations
215340
Diesel engine model serial number
Name plate
Chassis serial number
Gasoline engine model serial number
Transmission serial numberMast serial number
1-4
GENERAL INFORMATION
4. Dimensions
A
B
H
J
E
D N
P
M
F
I
L
O
K
CG
215339
1-5
GENERAL INFORMATION
5. Technical Data
Unit:mm (in.)
Truck model
class 4 ton class 5 ton class
Gasoline model FG40N FG45N FG50CN FG50N FG55N
Diesel model FD40N FD45N FD50CN FD50N FD55N
A Maximum lift 3350 (132) 3360 (132.5)
B Free lift height 150 (5.9) 160 (6.3)
C Fork spread <min - max> 320 - 1184 (12.6 - 46.6)
D Fork length 1220 (48.0)
E Tilt angle <forward - backward> Deg 6 - 10
F Overall length 3000 (118) 3130 (123) 3170 (125) 3310 (130) 3360 (132)
G
Overall width
<outside-to-outside
of tires>
Single 1415 (55.5) 1460 (57.5)
Double 1780 (70.0)
Special double 1965 (77.5)
H Overall height <with mast lowered> 2320 (91.5) 2400 (94.5)
I Height of the overhead guard 2280 (89.5)
J
Overall height
<with mast
extended>
With backrest 4570 (180) 4590 (181)
Without backrest 4230 (167) 4190 (165) 4330 (170)
K
Tread
<front wheel>
Single 1175 (46.5)
Double 1310 (51.5)
Special double 1445 (57.0)
L Tread <rear wheel> 1180 (46.5)
M Wheelbase 1850 (73.0) 2000 (78.5) 2150 (84.5)
N Front overhang 577 (22.7) 582 (22.9) 602 (23.7)
O Minimum turning radius 2580 (101) 2730 (107) 2760 (109) 2890 (114) 2940 (116)
P Under clearance <at frame> 227 (8.9)
1-6
GENERAL INFORMATION
6. Performance
Truck
model
Class 4 ton class 5 ton class
Gasoline
model
Truck model FG40N FG45N FG50CN FG50N FG55N
Capacity
kg
(lb)
3500
(8000)
4000
(9000)
4500
(10000)
5000
(11000)
5500
(12000)
Load center mm (in.) 600 (24)
Lift speed
Loaded
2SP mast
mm/s
(fpm)
570 (110) 490 (96)
2FF mast 530 (105) 430 (85)
3FF mast 530 (105) 450 (89)
Unloaded
2SP mast 600 (120) 520 (100)
2FF mast 560 (110) 460 (90)
3FF mast 560 (110) 480 (94)
Travel
speed
Forward
Loaded
1st speed
km/h
(mph)
13.5 (8.5)
2nd speed 22.0 (14.0) 21.5 (13.5)
Unloaded
1st speed 13.5 (8.5)
2nd speed 22.5 (14.0)
Reverse
Loaded 1st speed 18.5 (11.5)
Unloaded 1st speed 19.0 (12.0) 18.5 (11.5)
Truck
model
Class 4 ton class 5 ton class
Diesel
model
Truck model FD40N FD45N FD50CN FD50N FD55N
Capacity
kg
(lb)
3500
(8000)
4000
(9000)
4500
(10000)
5000
(11000)
5500
(12000)
Load center mm (in.) 600 (24)
Lift speed
Loaded
2SP mast
mm/s
(fpm)
550 (110) 470 (93)
2FF mast 510 (100) 420 (83)
3FF mast 520 (102) 440 (86)
Unloaded
2SP mast 610 (120) 530 (105)
2FF mast 570 (112) 470 (92)
3FF mast 570 (112) 490 (96)
Travel
speed
Forward
Loaded
1st speed
km/h
(mph)
13.5 (8.5)
2nd speed 21.5 (13.5) 21.0 (13.0)
Unloaded
1st speed 13.5 (8.5)
2nd speed 22.0 (13.5)
Reverse
Loaded 1st speed 18.0 (11.0) 17.5 (11.0)
Unloaded 1st speed 18.5 (11.5)
2
Chapter 2 COOLING SYSTEM
1. Specifications.......................................................................................... 2-1
2. Structure .................................................................................................. 2-2
3. Removal and Installation........................................................................ 2-3
3.1 Fan Belt Removal....................................................................................................2-3
4. Inspection and Adjustment.................................................................... 2-5
4.1 Fan Belt ...................................................................................................................2-5
4.2 Radiator...................................................................................................................2-6
4.3 Upper Hose, Lower Hose ........................................................................................2-6
4.4 Coolant ....................................................................................................................2-7
5. Troubleshooting...................................................................................... 2-8
2-1
COOLING SYSTEM
Chapter 2 COOLING SYSTEM
1. Specifications
Item
Truck model
FG40N FG45N FG50CN FG50N FG55N
FD40N FD45N FD50CN FD50N FD55N
Cooling
system
Cooling method Water-cooled, forced circulation
Radiator Corrugated fin (pressure) type
Water pump Centrifugal type
Thermostat Wax pellet type
2-2
COOLING SYSTEM
2. Structure
6
5
3 4
1
2
7
6
5
3 4
1
2 7
Gasoline model Diesel model 215476
1 Engine
2 Fan (coupled directly to the engine crankshaft)
3 Shroud
4 Radiator
5 Oil cooler for torque converter
6 Reserve tank
7 Radiator cap
2-3
COOLING SYSTEM
3. Removal and Installation
3.1 Fan Belt Removal
3.1.1 Start by
Remove the radiator cover.
1
2
215477
1
Gasoline model Diesel model
3 3
1 Tension assembly (pulley lock bolt)
2 Alternator lock bolt
3 Fan belt
2-4
COOLING SYSTEM
3.1.2 Removal
Gasoline model
(1) Loosen the pulley lock bolts by rotating 3 to 4
turns.
If the pulley lock bolts are not loosened ade-
quately, the fan pulley will not move.
Note: Do not remove the pulley lock bolts by loosen-
ing them too much.
(2) Loosen the lock nut.
(3) Loosen the adjusting screw and push the fan pul-
ley against the crankshaft pulley side to remove
the belt.
Diesel model
(1) Loosen the pulley lock bolts and the alternator
lock bolts by rotating 3 to 4 turns.
If the lock bolts are not loosened adequately, the
alternator will not move.
Note: Do not remove the lock bolts by loosening them
too much.
(2) Push the alternator pulley against the fan side to
remove the belt.
3.1.3 Installation
For installation, follow the removal sequence in
reverse. Also follow the instructions below.
(1) Before installing the belt, turn the fan to check for
smooth rotation. Replace the bearing if it gener-
ates unusual noises.
(2) After installing the belt, check that the pulley
moves when pushing the tension belt.
(3) Tighten the lock bolts and lock nut firmly.
216926
Adjusting screw
Fan belt
Fan pulley
Pulley
lock bolts
Lock nut
2-5
COOLING SYSTEM
4. Inspection and Adjustment
4.1 Fan Belt
4.1.1 Fan Belt Inspection
(1) Check the belt for contamination from oil, grease
or dust. Replace the belt if needed when the con-
tamination is found. When the belt is slightly con-
taminated, clean it with a rag or paper towel. Do
not use gasoline, oil or any other solvent for
cleaning.
(2) During the engine overhaul or belt tension adjust-
ment, check the condition of the belt. Replace the
belt if it has any damage.
4.1.2 Fan Belt Tension
Apply force, as specified below, perpendicularly to the
belt midway between the fan pulley and tension pulley
(or crank shaft pulley), and make sure the belt tension
is within the specified range.
Force 98 N (9.99 kgf) [22.03 lbf]
Belt tension 11 to 13 mm (0.43 to 0.51 in.)
Gasoline model Diesel model
215478
2-6
COOLING SYSTEM
4.2 Radiator
4.2.1 Radiator unit
Check the core for foreign substances such as dust. If
foreign substances are adhered to the core surface,
remove them by blowing compressed water from the
opposite direction.
4.2.2 Radiator rubber mount
Replace radiator rubber mount if it is hardened and
has no elasticity.
4.2.3 Radiator cap
4.3 Upper Hose, Lower Hose
4.3.1 Connecting Hoses
(1) Check the hoses and replace them if they are
swollen or damaged.
(2) When connecting the hoses to the radiator, make
sure that their ends are fully inserted into the fit-
tings and secure them with clamps.
Be careful not to damage the water pipe while clean-
ing.
Unit: Kpa (kgf/cm2) [psi]
Opening
pressure
88 ± 14.7 (0.9 ± 0.15) [12.77 ± 2.13]
Vacuum valve 0 to 4.9 (0 to 0.05) [0 to 0.71]
Diesel model
215479
2-7
COOLING SYSTEM
4.4 Coolant
4.4.1 Draining coolant
(1) Drain the coolant from the radiator by loosening
the drain cock.
(2) Drain the coolant from the reservoir tank.
4.4.2 Refilling coolant
Mix antifreeze with soft water (tap water) at the proper
concentration as shown below and fill the radiator and
reserve tank up to the specified level.
4.4.3 Coolant level check
(1) Warm up the engine while paying attention to any
unusual noises.
(2) Stop the engine and check the reserve tank for
coolant level, then refill if needed.
Coolant quantity Unit: liter (cu.in.)
Item Gasoline Diesel
Total quantity of coolant
(including coolant in hoses)
15.95
(973.3)
12.94
(789.6)
Reservoir tank (FULL level)
0.65
(39.7)
0.65
(39.7)
Be sure to store antifreeze/coolant mixture carefully
because it is hazardous waste. Ask your local dealer
for information pertaining to the proper disposal of
the coolant.
Diesel model
215480
Example: MHI Long Life Coolant
Temperature
°C (°F)
-39
(-38)
-30
(-22)
-25
(-13)
-20
(-4)
-15
(5)
-10
(14)
Concentra-
tion (%)
55 50 45 40 35 30
Antifreeze concentration ratio varies depending on
brands. Be sure to mix the coolant according to a
manufacture's recommended mix ratio.
215481
Diesel model
2-8
COOLING SYSTEM
5. Troubleshooting
Condition Possible cause Action
Leaking coolant from radiator
Damaged radiator core or tank Replace
Damaged radiator hoses Replace
Hose clamp is defective. Replace
Drain cock is defective. Replace
Engine overheated
Radiator fins are clogged. Clean
Fins are excessively distorted. Replace
Loose belt
Check the belt for tension, elongation,
and cracks. Replace the belt if such
defect is found.
Not enough coolant Refill
Leaking oil from oil cooler hose Insufficient tightening torque of hose
clamp
Retighten or replace
3
Chapter 3 ELECTRIC SYSTEM
1. Chassis Electrical Devices Wiring Outline ........................................... 3-1
1.1 Gasoline Model........................................................................................................3-1
1.2 Diesel Model............................................................................................................3-2
1.3 Gasoline and Diesel Models....................................................................................3-3
2. Structure .................................................................................................. 3-4
2.1 Console Box ............................................................................................................3-4
2.2 Main Electrical Components....................................................................................3-6
2.3 Table of Lamps......................................................................................................3-17
3. Console Box .......................................................................................... 3-18
3.1 Disassembly ..........................................................................................................3-18
4. Battery Maintenance............................................................................. 3-19
4.1 State of Charge and Electrolyte Specific Gravity (S.G.) Adjustment.....................3-19
4.2 Specific Gravity Reading and State of Charge......................................................3-19
4.3 Charging Precautions............................................................................................3-19
5. Instrument Panel................................................................................... 3-20
5.1 Instrument Panel Screen Components..................................................................3-20
5.2 Basic Screen Display.............................................................................................3-21
5.3 Basic Operation.....................................................................................................3-24
5.4 When an Error Occurs...........................................................................................3-29
5.5 Warning Lamps .....................................................................................................3-31
5.6 Optional Functions.................................................................................................3-32
5.7 Hour Meters...........................................................................................................3-39
5.8 Troubleshooting.....................................................................................................3-41
6. Wire Color.............................................................................................. 3-42
6.1 List of Wire Colors .................................................................................................3-42
7. Troubleshooting.................................................................................... 3-43
7.1 Starter System.......................................................................................................3-43
7.2 Gauges..................................................................................................................3-43
7.3 Lighting System.....................................................................................................3-44
8. Electrical Schematic ............................................................................. 3-46
3-1
ELECTRIC SYSTEM
Chapter 3 ELECTRIC SYSTEM
1. Chassis Electrical Devices Wiring Outline
1.1 Gasoline Model
215355
Rear combination lamp
Rear combination harness
Seat switchSeat
To armrest
(FC model only)
Back-up buzzer
Thermoswitch
Battery
To starter
To engine harness
ECM (Engine control module)
To engine harness
Earth
Relay box
Fuse box
Battery cable (+)
Battery cable (-)
Transmission
control solenoid
Stop lamp switch
Head lamp
Instrument panel
Harness B
Front
combination lamp
Front
combination harness
VCM
(Vehicle control module)
OCM
(Option control module)
(Wet disc brake only)
3-2
ELECTRIC SYSTEM
1.2 Diesel Model
215356
OCM
(Option control module)
(Wet disc brake only)
Instrument panel
Head lamp
Front
combination lamp
Front
combination harness
Harness B
Stop lamp switch
Transmission
control solenoid
Relay box
DCM
(Diesel control module)
(Wet disc brake only)
Fuse box
Battery cable (-)
Earth
Battery
Battery cable (+)
To starter
Thermoswitch
(Sending unit)
Back-up buzzer
To armrest
(FC model only)
Seat switch
Seat
Rear combination harness
Rear combination lamp
Glow relay
Glow timer
3-3
ELECTRIC SYSTEM
1.3 Gasoline and Diesel Models
215357
Instrument panel
Combination switch
Select switch
Parking brake switch
Horn harness
Horn
Warning buzzer Key switch
Control valve
Output unit
Output harness
Control valve
Parking brake valve
Parking brake
pressure switch
Harness
FC control lever
Input unit
Thermoswitch (T/C oil)Speed sensor
MC FC
Console Box
Control valve
Transmission
FC Armrest
Thank you very much
for your reading.
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Mitsubishi Forklift Service Manual Guide

  • 1. CF/CMtsaM&sissahC Service Manual FD40N EF12B-00011-up FD45N EF19D-50001-up FD50CN EF19D-80001-up FD50N EF28C-50001-up FD55N EF28C-80001-up FG40N EF40-00011-up FG45N EF29D-50001-up FG50CN EF29D-80001-up FG50N EF33C-50001-up FG55N EF33C-80001-up 99739-57100 For use with S6S and TB45 Engine Service Manuals.
  • 2. 1 Pub. No. 99739-57100 FOREWORD This service manual is a guide for servicing Mitsubishi Forklift Trucks. For your convenience the instructions are grouped by systems as a ready reference. The long productive life of your lift truck(s) depends on regular and proper servicing. Servicing consistent with what you will learn by reading this service manual. Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual are for trucks with serial numbers in effect at the time of printing. Mitsubishi Forklift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. The trucks listed in this manual are powered by TB45 gasoline engines or S6S diesel engines. For engine servicing, please refer to the applicable engine service manual. TB45 Gasoline engine S6S Diesel engine <Safety Related Signs> Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or damage to your machine. Indicates a condition that can cause damage to, or shorten service life of, the machine. WARNING CAUTION NOTE
  • 3. 2 SAFETY The proper and safe lubrication and maintenance for these lift trucks, recommended by Mitsubishi Forklift Trucks, are outlined in the OPERATION & MAINTENANCE MANUAL. Read and understand the OPERATION & MAINTE- NANCE MANUAL before performing any lubrica- tion or maintenance on these trucks. Improper performance of lubrication or mainte- nance procedures is dangerous and could result in injury or death. The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed. (1) Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product. (2) Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when pounding on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loose fitting or torn clothing. Remove all rings from fingers when working on machinery. (3) Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly. (4) Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly. Do not operate these trucks unless you have read and understood the instructions in the OPERA- TION & MAINTENANCE MANUAL. Improper truck operation is dangerous and could result in injury or death. (5) Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations. (6) To avoid back injury, use a hoist when lifting com- ponents which weigh 23 kg or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation. (7) To avoid burns, be alert for hot parts on trucks which have just been stopped and hot fluids in lines, tubes and compartments. (8) Be careful when removing cover plates. Gradually back off the last two bolts or nuts located at oppo- site ends of the cover or device and pry cover loose to relieve any spring or other pressure, before removing the last two bolts or nuts com- pletely. (9) Be careful when removing filler caps, breathers and plugs on the truck. Hold a rag over the cap or plug to prevent being sprayed or splashed by liq- uids under pressure. The danger is even greater if the truck has just been stopped because fluids can be hot. (10)Always use tools that are in good condition and be sure you understand how to use them before performing any service work. (11)Reinstall all fasteners with same part number. Do not use a lesser quality fastener if replacements are necessary. (12)If possible, make all repairs with the truck parked on a level, hard surface. Block truck so it does not roll while working on or under truck.
  • 4. 3 (13)Before starting to work on truck, hang "Do not Operate" tag in the Operator's Compartment. (14)Repairs, which require welding, should be per- formed only with the benefit of the appropriate ref- erence information and by personnel adequately trained and knowledgeable in welding proce- dures. Determine type of metal being welded and select correct welding procedure and electrodes, rods or wire to provide a weld metal strength equivalent at least to that of parent metal. (15)Do not damage wiring during removal operations. Reinstall the wiring so it is not damaged nor will it be damaged in operation by contacting sharp cor- ners, or by rubbing against some object or hot surface. Place wiring away from oil pipe. (16)Be sure all protective devices including guards and shields are properly installed and functioning correctly before starting a repair. If a guard or shield must be removed to perform the repair work, use extra caution. (17)Always support the mast and carriage to keep carriage or attachments raised when maintenance or repair work is performed, which requires the mast in the raised position. (18)Loose or damaged fuel, lubricant and hydraulic lines, tubes and hoses could cause fires. Do not bend or strike high pressure lines or install ones which have been bent or damaged. Inspect lines, tubes and hoses carefully. Do not check for leaks with your hands. Pin hole (very small) leaks could result in a high velocity oil stream that will be invis- ible close to the hose. This oil could penetrate the skin and cause personal injury. Use cardboard or paper to locate pin hole leaks. (19)Tighten connections to the correct torque. Make sure that all heat shields, clamps and guards are installed correctly to avoid excessive heat, vibra- tion or rubbing against other parts during opera- tion. Shields that protect against oil spray onto hot exhaust components in event of a line, tube or seal failure, must be installed correctly. (20)Relieve all pressure in air, oil or water systems before any lines, fittings or related items are dis- connected or removed. Always make sure all raised components are blocked correctly and be alert for possible pressure when disconnecting any device from a system that utilizes pressure. (21)Do not operate a truck if any rotating part is dam- aged or contacts any other part during operation. Any high speed rotating component that has been damaged or altered should be checked for bal- ance before reusing.
  • 5. 4 HOW TO USE THIS MANUAL Lift truck model covered in this manual MC Truck (Mechanical Control System) Mechanically controlled hydraulic system (conventional lever system) FC Truck (Finger-tip Control System) Electronically controlled hydraulic system Gasoline-Engine Trucks (FG)....... Trucks Equipped with TB45 Gasoline Engine Diesel-Engine Trucks (FD) .................... Trucks Equipped with S6S Diesel Engine Powershift Trucks................................... Trucks Equipped with Powershift Transmission FC lever box Lever VCM Controller Electric wiring Flow regulator valve Electromagnetic control valve Control valve MC Truck FC Truck 216300
  • 6. 5 HOW TO USE THUS MANUAL(continued) Disassembly diagram(example) Suggestions for Disassembly Output shaft, Removing Remove output shaft using a special tool. Service Data 1 2 213445 Sequence 1 Cover, Bolt, Washer (part name) 2 Out put shaft assembly (part name) 213446 Unit:mm(in.) Gear Backlash A 0.11 to 0.28 (0.004 to 0.011) B 0.5 (0.012) A: Standard value B: Repair or Service Limit
  • 7. 6 Symbols and abbreviations Units (1) SI Units are used in this manual. (2) The following table shows the conversion of SI unit and customary unit. OP Option R1/4 Taper pipe thread (external) 1/4 inch (formerly PT1/4) RC1/8 Taper pipe thread (external) 1/4 inch (formerly PT1/8) G1/4A Straight pipe thread (external) 1/4 inch (formerly PF1/4-A) Rp1/8 Straight pipe thread (internal) 1/8 inch (formerly PS1/8) Item SI unit Customary unit Force 1 N 0.102 kgf 1 lbf 0.4536 kgf Pressure 1 kPa 0.0102 kgf/cm2 1 psi 0.0703 kgf/cm2 Torque 1 N·m 0.102 kgf·m 1 lbf·ft 0.1383 kgf·m
  • 8. CHAPTER INDEX CHAPTER INDEX CHAPTER INDEX Items GENERAL INFORMATION Truck Models Covered, Serial Number Locations, Dimensions, Technical Data COOLING SYSTEM Fan Belt Removal and Installation, Fan Belt Tension ELECTRICAL SYSTEM Console Box, Chassis Electrical Devices, Battery Maintenance, Electrical Schematic CONTROLLERS Main Functions of Controller, Input/Output Monitor, Error Codes and Troubleshooting POWER TRAIN Removal and Installation of Power Line POWERSHIFT TRANSMISSION Torque Converter, Singe Speed Powershift Transmission Control Valve, Automatic Two-Speed Transmission FRONT AXLE AND REDUCTION DIFFERENTIAL Front Tire, Front Axle, Reduction, Differential REAR AXLE Rear Axle, Rear Tire BRAKE SYSTEM Master Cylinder, Wheel Brake, Brake Booster STEERING SYSTEM Steering Gear, Power Cylinder, Flow Divider HYDRAULIC SYSTEM Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve MAST AND FORKS Simplex and Duplex Masts, Triplex Mast SERVICE DATA Maintenance Standard, Maintenance Schedule, Periodic Replacement Parts, Lubrication Instruction, Special Tool Needed 1 2 3 4 5 6 7 8 9 10 11 12 13
  • 9. 1 Chapter 1 GENERAL INFORMATION 1. Model View............................................................................................... 1-1 2. Lift Truck Models Covered..................................................................... 1-2 3. Serial Number Locations........................................................................ 1-3 4. Dimensions.............................................................................................. 1-4 5. Technical Data......................................................................................... 1-5 6. Performance ............................................................................................ 1-6
  • 10. 1-1 GENERAL INFORMATION Chapter 1 GENERAL INFORMATION 1. Model View MC model 215315 215316 FC model
  • 11. 1-2 GENERAL INFORMATION 2. Lift Truck Models Covered This Service Manual provides service and maintenance information for the following lift trucks: Mounted engine Gasoline model Diesel model Non-electronic control - MC / FC Electronic control MC / FC - Electronic Gasoline engine models Non-electronic diesel engine models Truck model Serial number Mounted engine Truck model Serial number Mounted engine FG40N EF40-00011-up TB45 FD40N EF12B-00011-up S6S FG45N EF29D-50001-up TB45 FD45N EF19D-50001-up S6S FG50CN EF29D-80001-up TB45 FD50CN EF19D-80001-up S6S FG50N EF33C-50001-up TB45 FD50N EF28C-50001-up S6S FG55N EF33C-80001-up TB45 FD55N EF28C-80001-up S6S
  • 12. 1-3 GENERAL INFORMATION 3. Serial Number Locations 215340 Diesel engine model serial number Name plate Chassis serial number Gasoline engine model serial number Transmission serial numberMast serial number
  • 14. 1-5 GENERAL INFORMATION 5. Technical Data Unit:mm (in.) Truck model class 4 ton class 5 ton class Gasoline model FG40N FG45N FG50CN FG50N FG55N Diesel model FD40N FD45N FD50CN FD50N FD55N A Maximum lift 3350 (132) 3360 (132.5) B Free lift height 150 (5.9) 160 (6.3) C Fork spread <min - max> 320 - 1184 (12.6 - 46.6) D Fork length 1220 (48.0) E Tilt angle <forward - backward> Deg 6 - 10 F Overall length 3000 (118) 3130 (123) 3170 (125) 3310 (130) 3360 (132) G Overall width <outside-to-outside of tires> Single 1415 (55.5) 1460 (57.5) Double 1780 (70.0) Special double 1965 (77.5) H Overall height <with mast lowered> 2320 (91.5) 2400 (94.5) I Height of the overhead guard 2280 (89.5) J Overall height <with mast extended> With backrest 4570 (180) 4590 (181) Without backrest 4230 (167) 4190 (165) 4330 (170) K Tread <front wheel> Single 1175 (46.5) Double 1310 (51.5) Special double 1445 (57.0) L Tread <rear wheel> 1180 (46.5) M Wheelbase 1850 (73.0) 2000 (78.5) 2150 (84.5) N Front overhang 577 (22.7) 582 (22.9) 602 (23.7) O Minimum turning radius 2580 (101) 2730 (107) 2760 (109) 2890 (114) 2940 (116) P Under clearance <at frame> 227 (8.9)
  • 15. 1-6 GENERAL INFORMATION 6. Performance Truck model Class 4 ton class 5 ton class Gasoline model Truck model FG40N FG45N FG50CN FG50N FG55N Capacity kg (lb) 3500 (8000) 4000 (9000) 4500 (10000) 5000 (11000) 5500 (12000) Load center mm (in.) 600 (24) Lift speed Loaded 2SP mast mm/s (fpm) 570 (110) 490 (96) 2FF mast 530 (105) 430 (85) 3FF mast 530 (105) 450 (89) Unloaded 2SP mast 600 (120) 520 (100) 2FF mast 560 (110) 460 (90) 3FF mast 560 (110) 480 (94) Travel speed Forward Loaded 1st speed km/h (mph) 13.5 (8.5) 2nd speed 22.0 (14.0) 21.5 (13.5) Unloaded 1st speed 13.5 (8.5) 2nd speed 22.5 (14.0) Reverse Loaded 1st speed 18.5 (11.5) Unloaded 1st speed 19.0 (12.0) 18.5 (11.5) Truck model Class 4 ton class 5 ton class Diesel model Truck model FD40N FD45N FD50CN FD50N FD55N Capacity kg (lb) 3500 (8000) 4000 (9000) 4500 (10000) 5000 (11000) 5500 (12000) Load center mm (in.) 600 (24) Lift speed Loaded 2SP mast mm/s (fpm) 550 (110) 470 (93) 2FF mast 510 (100) 420 (83) 3FF mast 520 (102) 440 (86) Unloaded 2SP mast 610 (120) 530 (105) 2FF mast 570 (112) 470 (92) 3FF mast 570 (112) 490 (96) Travel speed Forward Loaded 1st speed km/h (mph) 13.5 (8.5) 2nd speed 21.5 (13.5) 21.0 (13.0) Unloaded 1st speed 13.5 (8.5) 2nd speed 22.0 (13.5) Reverse Loaded 1st speed 18.0 (11.0) 17.5 (11.0) Unloaded 1st speed 18.5 (11.5)
  • 16. 2 Chapter 2 COOLING SYSTEM 1. Specifications.......................................................................................... 2-1 2. Structure .................................................................................................. 2-2 3. Removal and Installation........................................................................ 2-3 3.1 Fan Belt Removal....................................................................................................2-3 4. Inspection and Adjustment.................................................................... 2-5 4.1 Fan Belt ...................................................................................................................2-5 4.2 Radiator...................................................................................................................2-6 4.3 Upper Hose, Lower Hose ........................................................................................2-6 4.4 Coolant ....................................................................................................................2-7 5. Troubleshooting...................................................................................... 2-8
  • 17. 2-1 COOLING SYSTEM Chapter 2 COOLING SYSTEM 1. Specifications Item Truck model FG40N FG45N FG50CN FG50N FG55N FD40N FD45N FD50CN FD50N FD55N Cooling system Cooling method Water-cooled, forced circulation Radiator Corrugated fin (pressure) type Water pump Centrifugal type Thermostat Wax pellet type
  • 18. 2-2 COOLING SYSTEM 2. Structure 6 5 3 4 1 2 7 6 5 3 4 1 2 7 Gasoline model Diesel model 215476 1 Engine 2 Fan (coupled directly to the engine crankshaft) 3 Shroud 4 Radiator 5 Oil cooler for torque converter 6 Reserve tank 7 Radiator cap
  • 19. 2-3 COOLING SYSTEM 3. Removal and Installation 3.1 Fan Belt Removal 3.1.1 Start by Remove the radiator cover. 1 2 215477 1 Gasoline model Diesel model 3 3 1 Tension assembly (pulley lock bolt) 2 Alternator lock bolt 3 Fan belt
  • 20. 2-4 COOLING SYSTEM 3.1.2 Removal Gasoline model (1) Loosen the pulley lock bolts by rotating 3 to 4 turns. If the pulley lock bolts are not loosened ade- quately, the fan pulley will not move. Note: Do not remove the pulley lock bolts by loosen- ing them too much. (2) Loosen the lock nut. (3) Loosen the adjusting screw and push the fan pul- ley against the crankshaft pulley side to remove the belt. Diesel model (1) Loosen the pulley lock bolts and the alternator lock bolts by rotating 3 to 4 turns. If the lock bolts are not loosened adequately, the alternator will not move. Note: Do not remove the lock bolts by loosening them too much. (2) Push the alternator pulley against the fan side to remove the belt. 3.1.3 Installation For installation, follow the removal sequence in reverse. Also follow the instructions below. (1) Before installing the belt, turn the fan to check for smooth rotation. Replace the bearing if it gener- ates unusual noises. (2) After installing the belt, check that the pulley moves when pushing the tension belt. (3) Tighten the lock bolts and lock nut firmly. 216926 Adjusting screw Fan belt Fan pulley Pulley lock bolts Lock nut
  • 21. 2-5 COOLING SYSTEM 4. Inspection and Adjustment 4.1 Fan Belt 4.1.1 Fan Belt Inspection (1) Check the belt for contamination from oil, grease or dust. Replace the belt if needed when the con- tamination is found. When the belt is slightly con- taminated, clean it with a rag or paper towel. Do not use gasoline, oil or any other solvent for cleaning. (2) During the engine overhaul or belt tension adjust- ment, check the condition of the belt. Replace the belt if it has any damage. 4.1.2 Fan Belt Tension Apply force, as specified below, perpendicularly to the belt midway between the fan pulley and tension pulley (or crank shaft pulley), and make sure the belt tension is within the specified range. Force 98 N (9.99 kgf) [22.03 lbf] Belt tension 11 to 13 mm (0.43 to 0.51 in.) Gasoline model Diesel model 215478
  • 22. 2-6 COOLING SYSTEM 4.2 Radiator 4.2.1 Radiator unit Check the core for foreign substances such as dust. If foreign substances are adhered to the core surface, remove them by blowing compressed water from the opposite direction. 4.2.2 Radiator rubber mount Replace radiator rubber mount if it is hardened and has no elasticity. 4.2.3 Radiator cap 4.3 Upper Hose, Lower Hose 4.3.1 Connecting Hoses (1) Check the hoses and replace them if they are swollen or damaged. (2) When connecting the hoses to the radiator, make sure that their ends are fully inserted into the fit- tings and secure them with clamps. Be careful not to damage the water pipe while clean- ing. Unit: Kpa (kgf/cm2) [psi] Opening pressure 88 ± 14.7 (0.9 ± 0.15) [12.77 ± 2.13] Vacuum valve 0 to 4.9 (0 to 0.05) [0 to 0.71] Diesel model 215479
  • 23. 2-7 COOLING SYSTEM 4.4 Coolant 4.4.1 Draining coolant (1) Drain the coolant from the radiator by loosening the drain cock. (2) Drain the coolant from the reservoir tank. 4.4.2 Refilling coolant Mix antifreeze with soft water (tap water) at the proper concentration as shown below and fill the radiator and reserve tank up to the specified level. 4.4.3 Coolant level check (1) Warm up the engine while paying attention to any unusual noises. (2) Stop the engine and check the reserve tank for coolant level, then refill if needed. Coolant quantity Unit: liter (cu.in.) Item Gasoline Diesel Total quantity of coolant (including coolant in hoses) 15.95 (973.3) 12.94 (789.6) Reservoir tank (FULL level) 0.65 (39.7) 0.65 (39.7) Be sure to store antifreeze/coolant mixture carefully because it is hazardous waste. Ask your local dealer for information pertaining to the proper disposal of the coolant. Diesel model 215480 Example: MHI Long Life Coolant Temperature °C (°F) -39 (-38) -30 (-22) -25 (-13) -20 (-4) -15 (5) -10 (14) Concentra- tion (%) 55 50 45 40 35 30 Antifreeze concentration ratio varies depending on brands. Be sure to mix the coolant according to a manufacture's recommended mix ratio. 215481 Diesel model
  • 24. 2-8 COOLING SYSTEM 5. Troubleshooting Condition Possible cause Action Leaking coolant from radiator Damaged radiator core or tank Replace Damaged radiator hoses Replace Hose clamp is defective. Replace Drain cock is defective. Replace Engine overheated Radiator fins are clogged. Clean Fins are excessively distorted. Replace Loose belt Check the belt for tension, elongation, and cracks. Replace the belt if such defect is found. Not enough coolant Refill Leaking oil from oil cooler hose Insufficient tightening torque of hose clamp Retighten or replace
  • 25. 3 Chapter 3 ELECTRIC SYSTEM 1. Chassis Electrical Devices Wiring Outline ........................................... 3-1 1.1 Gasoline Model........................................................................................................3-1 1.2 Diesel Model............................................................................................................3-2 1.3 Gasoline and Diesel Models....................................................................................3-3 2. Structure .................................................................................................. 3-4 2.1 Console Box ............................................................................................................3-4 2.2 Main Electrical Components....................................................................................3-6 2.3 Table of Lamps......................................................................................................3-17 3. Console Box .......................................................................................... 3-18 3.1 Disassembly ..........................................................................................................3-18 4. Battery Maintenance............................................................................. 3-19 4.1 State of Charge and Electrolyte Specific Gravity (S.G.) Adjustment.....................3-19 4.2 Specific Gravity Reading and State of Charge......................................................3-19 4.3 Charging Precautions............................................................................................3-19 5. Instrument Panel................................................................................... 3-20 5.1 Instrument Panel Screen Components..................................................................3-20 5.2 Basic Screen Display.............................................................................................3-21 5.3 Basic Operation.....................................................................................................3-24 5.4 When an Error Occurs...........................................................................................3-29 5.5 Warning Lamps .....................................................................................................3-31 5.6 Optional Functions.................................................................................................3-32 5.7 Hour Meters...........................................................................................................3-39 5.8 Troubleshooting.....................................................................................................3-41 6. Wire Color.............................................................................................. 3-42 6.1 List of Wire Colors .................................................................................................3-42 7. Troubleshooting.................................................................................... 3-43 7.1 Starter System.......................................................................................................3-43 7.2 Gauges..................................................................................................................3-43 7.3 Lighting System.....................................................................................................3-44 8. Electrical Schematic ............................................................................. 3-46
  • 26. 3-1 ELECTRIC SYSTEM Chapter 3 ELECTRIC SYSTEM 1. Chassis Electrical Devices Wiring Outline 1.1 Gasoline Model 215355 Rear combination lamp Rear combination harness Seat switchSeat To armrest (FC model only) Back-up buzzer Thermoswitch Battery To starter To engine harness ECM (Engine control module) To engine harness Earth Relay box Fuse box Battery cable (+) Battery cable (-) Transmission control solenoid Stop lamp switch Head lamp Instrument panel Harness B Front combination lamp Front combination harness VCM (Vehicle control module) OCM (Option control module) (Wet disc brake only)
  • 27. 3-2 ELECTRIC SYSTEM 1.2 Diesel Model 215356 OCM (Option control module) (Wet disc brake only) Instrument panel Head lamp Front combination lamp Front combination harness Harness B Stop lamp switch Transmission control solenoid Relay box DCM (Diesel control module) (Wet disc brake only) Fuse box Battery cable (-) Earth Battery Battery cable (+) To starter Thermoswitch (Sending unit) Back-up buzzer To armrest (FC model only) Seat switch Seat Rear combination harness Rear combination lamp Glow relay Glow timer
  • 28. 3-3 ELECTRIC SYSTEM 1.3 Gasoline and Diesel Models 215357 Instrument panel Combination switch Select switch Parking brake switch Horn harness Horn Warning buzzer Key switch Control valve Output unit Output harness Control valve Parking brake valve Parking brake pressure switch Harness FC control lever Input unit Thermoswitch (T/C oil)Speed sensor MC FC Console Box Control valve Transmission FC Armrest
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