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Product: WHEEL LOADER
Model: 924G WHEEL LOADER WMB
Configuration: 924G 924Gz Wheel Loader WMB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Power
Train
Media Number -RENR6422-07 Publication Date -01/10/2017 Date Updated -09/10/2017
i06103589
Transmission and Torque Converter - Assemble
SMCS - 3001-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 180-3033 Repair Stand Set 1
C 138-7574 Link Bracket 2
D 4C-6136 Lifting Bracket 1
E 4C-6399 Compressor Assembly (Clutch Spring) 1
F FT-2343 Plexiglass Cover 1
H 4C-3652 Compressor Assembly (Clutch Spring) 1
J 4C-6402 Expander Tool Gp 1
K
4C-6137 Bearing Installer 1
4C-6142 Spacer 1
1P-0531 Handle 1
L 5P-3413 Pipe Sealant 1
M 9S-3263 Thread Lock Compound 1
N 1U-8846 Gasket Sealant 1
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3. P 4C-6143 Clutch Piston Installer 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g01005243
1. Install gear (149) and retaining ring (148) . Raise the temperature of bearing cone (147) .
Install bearing cone (147) .
Illustration 2 g01005241
2. Raise the temperature of bearing cone (146) . Install bearing cone (146) .
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4. Illustration 3 g01005239
3. Apply Tooling (L) to the seal bore.
4. Install lip seal (145) . Lubricate the sealing lip with the lubricant that is being used.
5. Lower the temperature of bearing cup (143) . Install bearing cup (143) .
6. Use bolts (142) in order to install shield assembly (144) . Tighten bolts (142) to a torque of
55 ± 10 N·m (40 ± 10 lb ft).
Illustration 4 g01005238
7. Install the output shaft and gear (141) .
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5. Illustration 5 g01005236
8. Install lip seal (140) . Lubricate the sealing lip with the lubricant that is being used.
9. Lower the temperature of bearing cup (139) . Install bearing cup (139) .
10. Install seal (138) .
11. Install shims (137) . Use the shims in order to get 0.06 mm (0.002 inch) to 0.13 mm (0.005
inch) end play on the output shaft.
Note: Lubricate the bore of the housing with the lubricant that is being used.
Illustration 6 g00655180
12. Use bolts (135) in order to install the cage. Tighten bolts (135) to a torque of 70 ± 10 N·m
(50 ± 10 lb ft).
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6. Illustration 7 g00890758
13. Install parking brake assembly (133) and lever (134) .
14. Use bolts (131) in order to install plate (132) . Tighten bolts (131) to a torque of 120 ± 20
N·m (90 ± 15 lb ft).
Illustration 8 g00890622
15. Install brake drum (130) and yoke (129) together. Install seal (128) .
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7. Illustration 9 g00685060
16. Install the bolt and washer (127) . Tighten bolt (127) to a torque of 120 ± 20 N·m (90 ± 15
lb ft).
Illustration 10 g00655120
17. Use washer (125) and bolt (124) in order to install yoke (126) . Tighten bolt (124) to a
torque of 120 ± 20 N·m (90 ± 15 lb ft).
Illustration 11 g00655110
18. Lower the temperature of bearing cups (123) . Install bearing cups (123) . Use Tooling (J) to
install bearing (122) .
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8. Illustration 12 g00890621
19. Install gear (119) . Raise the temperature of bearing cone (118) . Install bearing cone (118) .
20. Install gear (120) . Raise the temperature of bearing cone (121) . Install bearing cone (121) .
21. Install seal (116) on carrier (117) and install carrier (117) .
Illustration 13 g00655016
22. Install the input shaft assembly (115) .
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9. Illustration 14 g00654969
23. Install seals (112) , (113) , and (114) .
Illustration 15 g00654966
Note: Lubricate the piston, and the bore with clean transmission oil.
24. Use Tooling (P) in order to install piston (111) .
Illustration 16 g00654842
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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10. 25. Install spring (110) .
Illustration 17 g00654837
26. Install the retainer and seal assembly (109) .
Illustration 18 g00654833
27. Put the clutch pack in a suitable press. Use Tooling (H) in order to install retaining ring
(108) .
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11. Illustration 19 g00654824
28. Lower the temperature of bearing assembly (107) . Install bearing assembly (107) .
Illustration 20 g00654818
29. Install ring (106) .
Illustration 21 g00890619
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12. Note: Refer to Specifications, "Power Shift Transmission" for the specifications of the
clutch discs.
30. Install plates and discs (105) . Install retaining ring (103) . Install washers (104) and (102) .
Illustration 22 g00654724
31. Install hub assembly (101) .
Illustration 23 g00654719
32. Install gear (100) and retaining ring (99) . Install washer (98) .
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13. Illustration 24 g00656434
33. Install gear (95) and washer (96) . Raise the temperature of bearing (97) . Install bearing
(97) .
Note: This completes the assembly of the first gear clutch pack.
Note: Refer to Specifications, "Power Shift Transmission" for the procedure to measure
running clearance.
Illustration 25 g00654638
34. Install seals (94) and (93) .
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14. Illustration 26 g00890838
Note: Lubricate the piston, and the bore with clean transmission oil.
35. Use Tooling (P) in order to install piston (90) .
36. Install seals (92) on shaft (91) .
Illustration 27 g00654534
37. Install spring (89) and retainer (88) .
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15. Illustration 28 g00654525
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
38. Put the third gear clutch pack in a suitable press. Use Tooling (H) in order to install
retaining ring (87) .
Illustration 29 g00654519
Note: Refer to Specifications, "Power Shift Transmission" for the specifications of the
clutch discs.
39. Install plates and discs (86) . Install retaining ring (85) .
40. Install washer (84) .
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16. Illustration 30 g00654517
41. Use a suitable press in order to install bearing (83) . Install retaining ring (82) .
Illustration 31 g00654512
42. Install hub assembly (81) .
Illustration 32 g00654507
43. Install gear (80) and retaining ring (79) .
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17. Illustration 33 g00654497
44. Install washer (78) and retaining ring (77) .
Note: This completes the assembly of the third gear clutch pack.
Note: Refer to Specifications, SENR3504, "Power Shift Transmission" for the procedure to
measure running clearance .
Illustration 34 g00654494
45. Use Tooling (D) in order to install third gear clutch pack (76) . The weight of third gear
clutch pack (76) is approximately 50 kg (110 lb).
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18. Illustration 35 g00890612
Note: Use Steps 46 through 49 for the assembly of the clutch of the second gear clutch
pack. Use Tooling (E) in step 49 instead of Tooling (H) .
46. Install washers (75) and (74) . Install spacer (73) .
47. Install gear (72) , spacer (70) , and bearing cone (71) .
Illustration 36 g00654403
48. Install seals (69) and (68) .
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19. Illustration 37 g00890841
Illustration 38 g00654372
Note: Lubricate the piston and the bore with clean transmission oil.
49. Use Tooling (P) in order to install piston (65) . Install seals (66) on shaft (67) .
Illustration 39 g00654364
50. Install spring (64) and retainer (63) .
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20. Illustration 40 g00654360
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
51. Put the reverse clutch pack in a suitable press. Use Tooling (H) in order to install retaining
ring (62) .
Illustration 41 g00890611
52. Use a suitable press in order to install bearing (61) . Install retaining ring (60) .
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21. Illustration 42 g00890610
Note: Refer to Specifications, "Power Shift Transmission" for the specifications of the
clutch discs.
53. Install plates and discs (59) . Install retaining ring (57) .
54. Install washer (58) .
Illustration 43 g00654347
55. Install hub assembly (56) .
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22. Illustration 44 g00654328
56. Install gear (55) and retaining ring (54) .
Illustration 45 g00654339
57. Install washer (53) and retaining ring (52) .
Note: This completes the assembly of the reverse second gear clutch pack.
Note: Refer to Specifications, "Power Shift Transmission" for the procedure to measure
running clearance.
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23. Illustration 46 g00654301
58. Use Tooling (D) in order to install reverse second gear clutch pack (51) . The weight of
reverse second gear clutch pack (51) is approximately 32 kg (70 lb).
Illustration 47 g00654292
59. Install seals (49) and (50) .
Illustration 48 g00654280
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24. Note: Lubricate the piston, and the bore with clean transmission oil.
60. Use Tooling (P) in order to install piston (47) .
61. Install spring (46) and retainer (45) .
Illustration 49 g00654276
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
62. Put the forward high clutch pack in a suitable press. Use Tooling (H) in order to install
retaining ring (44) .
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25. Illustration 50 g00654274
Note: Refer to Specifications, "Power Shift Transmission" for specifications of the clutch
discs.
63. Install plates and discs (43) . Install retaining ring (42) . Install washer (41) .
Illustration 51 g00654263
64. Use a suitable press in order to install bearing (40) . Install retaining ring (39) .
Illustration 52 g00654261
65. Install hub (38) .
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26. Illustration 53 g00654253
66. Raise the temperature of gear (37) . Install gear (37) . Install retaining ring (36) .
Illustration 54 g00654078
67. Install washer (35) and retaining ring (34) .
Note: This completes the assembly of the forward high gear clutch pack.
Note: Refer to Specifications, "Power Shift Transmission" for the procedure to measure
running clearance.
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27. Illustration 55 g00654063
68. Install O-ring seals (33) .
Illustration 56 g00890845
Note: Lubricate the piston, and the bore with clean transmission oil.
69. Use Tooling (P) in order to install piston (31) . Install seals (32) on shaft (30) .
Illustration 57 g00654029
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28. 70. Install spring (29) and retainer (28) .
Illustration 58 g00654018
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
71. Put the forward low clutch pack in a suitable press. Use Tooling (H) in order to compress
the spring. Install retaining ring (27) .
Illustration 59 g00890608
72. Use a suitable press in order to install bearing (25) . Install retaining ring (26) in hub (22) .
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29. Illustration 60 g00653959
73. Install washer (24) .
Illustration 61 g00890607
Note: Refer to Specifications, "Power Shift Transmission" for specifications of clutch discs.
74. Install plates and discs (23) . Install hub (21) . Install retaining ring (22) .
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31. Illustration 62 g00653932
75. Raise the temperature of gear (20) . Install gear (20) . Install retaining ring (19) .
Illustration 63 g00653893
76. Install washer (18) and retaining ring (17) .
Note: This completes the assembly of the forward low gear clutch pack.
Note: Refer to Specifications, "Power Shift Transmission" for the procedure to measure
running clearance.
Illustration 64 g00653858
77. Use Tooling (D) in order to install the forward low and the forward high clutch pack (15) .
The weight of forward high clutch pack (15) is approximately 27 kg (60 lb).
Note: Use Tooling (J) in order to install plugs (16) .
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32. Illustration 65 g00653848
78. Lower the temperature of bearing cups (14) . Use Tooling (K) in order to install bearing
cups (14) .
Illustration 66 g00653825
79. Use bolts (12) in order to install gear (13) . Tighten bolts (12) to a torque of 12 ± 3 N·m (10
± 2 lb ft).
Illustration 67 g00653808
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33. 80. Install gear assembly (10) .
81. Install O-ring seals (11) .
Illustration 68 g00653806
82. Install bolts (9) . Tighten bolts (9) to a torque of 55 ± 10 N·m (40 ± 10 lb ft).
Illustration 69 g00653801
83. ApplyTooling (L) to the seal bore.
84. Install lip seal (7) . Lubricate the sealing lip with the lubricant that is being used.
85. Install seal (8) .
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