1. The document provides instructions for removing, disassembling, assembling, and installing a counterbalance valve on a 320D2L excavator.
2. Key steps include releasing hydraulic pressure, removing hoses and bolts to access the valve, disassembling internal components like springs and sleeves, cleaning parts, lubricating seals, and reversing steps to reassemble and reinstall the valve.
3. Proper torque specifications and cleanliness procedures are listed to prevent contamination of hydraulic systems.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...udjfjkskekmdm
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing, releasing hydraulic pressure, and removing components attached to the boom like the air cleaner, hood assembly, hoses and cylinders.
2) Attaching lifting devices and tooling to the boom cylinder pins and boom itself to remove the cylinders and lift the boom off the excavator.
3) The procedure requires two people due to weight of components and ensuring pressures are released before disassembly to prevent injury.
Caterpillar cat m322 c wheeled excavator (prefix h2e) service repair manual (...udjfjkskekmdm
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. It describes 28 steps to disassemble the swing drive into individual components such as gears, pins, seals and bearings. It also lists the required tools. The assembly procedure is described in reverse order and notes to clean parts, apply lubricant and check bearing clearance during reassembly.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Caterpillar cat 314 d lcr excavator (prefix byj) service repair manual (byj00...soeldksejdksem
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D CR and 314D LCR excavator. It lists 17 required tools and gives detailed step-by-step instructions to disassemble each component. Some key steps include draining fluids, removing covers and plates, using pullers to remove bearings, and noting part locations for reassembly. Safety notices are provided regarding releasing pressures and springs.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
1. The document provides instructions for connecting and disconnecting tracks on a 517 Track Skidder. It describes the required tools and gives a 13 step procedure involving installing brackets, pulling the track into place, and adjusting the tracks.
2. Instructions are provided for removing and installing sprocket segments on the final drive, with a 3 step process including cleaning, lubricating, and tightening bolts.
3. Detailed instructions are provided for disassembling and assembling track rollers, involving removing seals, bushings, collars and shafts, and reinstalling them in the reverse order. Pressure testing of assembled rollers is described.
Caterpillar cat 323 d2 l excavator (prefix kbx) service repair manual (kbx000...fusjejkdkmse
This document provides assembly instructions for the final drive of a 323D2 L excavator. It outlines 35 steps to assemble the components, including installing bearings, seals, gears, carriers, plugs and other parts. Precise measurements and torque specifications are required. Cleanliness is critical throughout the process to prevent contamination.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...udjfjkskekmdm
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing, releasing hydraulic pressure, and removing components attached to the boom like the air cleaner, hood assembly, hoses and cylinders.
2) Attaching lifting devices and tooling to the boom cylinder pins and boom itself to remove the cylinders and lift the boom off the excavator.
3) The procedure requires two people due to weight of components and ensuring pressures are released before disassembly to prevent injury.
Caterpillar cat m322 c wheeled excavator (prefix h2e) service repair manual (...udjfjkskekmdm
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. It describes 28 steps to disassemble the swing drive into individual components such as gears, pins, seals and bearings. It also lists the required tools. The assembly procedure is described in reverse order and notes to clean parts, apply lubricant and check bearing clearance during reassembly.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Caterpillar cat 314 d lcr excavator (prefix byj) service repair manual (byj00...soeldksejdksem
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D CR and 314D LCR excavator. It lists 17 required tools and gives detailed step-by-step instructions to disassemble each component. Some key steps include draining fluids, removing covers and plates, using pullers to remove bearings, and noting part locations for reassembly. Safety notices are provided regarding releasing pressures and springs.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
1. The document provides instructions for connecting and disconnecting tracks on a 517 Track Skidder. It describes the required tools and gives a 13 step procedure involving installing brackets, pulling the track into place, and adjusting the tracks.
2. Instructions are provided for removing and installing sprocket segments on the final drive, with a 3 step process including cleaning, lubricating, and tightening bolts.
3. Detailed instructions are provided for disassembling and assembling track rollers, involving removing seals, bushings, collars and shafts, and reinstalling them in the reverse order. Pressure testing of assembled rollers is described.
Caterpillar cat 323 d2 l excavator (prefix kbx) service repair manual (kbx000...fusjejkdkmse
This document provides assembly instructions for the final drive of a 323D2 L excavator. It outlines 35 steps to assemble the components, including installing bearings, seals, gears, carriers, plugs and other parts. Precise measurements and torque specifications are required. Cleanliness is critical throughout the process to prevent contamination.
Caterpillar cat 314 e lcr excavator (prefix zjt) service repair manual (zjt00...soeldksejdksem
This document provides assembly instructions for a final drive and travel motor on a 314E LCR excavator. It includes 28 steps to assemble the travel motor components such as installing seals, bearings, gears, and covers. Tables provide specifications for parts and required tools. Illustrations show each assembly step. Proper procedures and torque specifications are listed to correctly assemble the travel motor and final drive.
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. Key steps include using guide studs and lifting devices to position parts, inspecting and replacing seals if needed, cleaning surfaces, and tightening bolts to specified torques. Tools and replacement parts are also listed.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 323 e l excavator (prefix yrp) service repair manual (yrp0000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and using shims to set proper bearing preload. Bolts and seals must be tightened to the specified torques.
Caterpillar cat 320 track type excavator (prefix 1 xm) service repair manual ...ufjdfjjkskemme
This document provides instructions for removing and installing a crankshaft pulley on an excavator engine. The removal procedure involves using a combination puller tool to pull the pulley off the crankshaft. For installation, the pulley is pressed back onto the crankshaft using an installer tool. Safety precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 329 e l excavator (prefix zcd) service repair manual (zcd0000...fikkskmmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E L excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for each part removal and installation. The process involves removing 28 different components including seals, springs, plates, pistons, and bearings. Proper alignment and lubrication of parts is emphasized during assembly to ensure correct functioning of the travel motor.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 323 d ln excavator (prefix dkw) service repair manual (dkw000...fjjsekmsmmes
This document provides instructions for removing and installing a flywheel on a Caterpillar 3066 engine. The procedures include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Using lifting equipment to remove the flywheel housing, which weighs approximately 65 pounds.
3. Inspecting the oil seal and replacing if needed before installing a new one along with the crankshaft wear sleeve.
4. Cleaning surfaces and installing a new gasket before reattaching the flywheel housing with bolts and washers.
Caterpillar cat m322 d wheeled excavator (prefix w2s) service repair manual (...udfjjdjkksmmd
This document provides instructions for removing and installing the idler gear in the front gear group of a C6.6 diesel engine.
The key steps are:
1. Lock the camshaft and crankshaft in position using timing pins to maintain fuel injection pump timing.
2. Loosen the rocker arm nuts and adjusters to fully close the valves.
3. Remove the idler gear nuts and withdraw the gear from the front housing. Take care to maintain alignment marks on gears.
Caterpillar cat 314 d lcr excavator (prefix pdp) service repair manual (pdp00...soeldksejdksem
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes in detail:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing a new bushing if needed and lowering the idler shaft temperature before installing the shaft, idler gear, thrust plate, washer and bolt.
3) Checking backlash and end play measurements during installation.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fhsjejkdm
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing, releasing hydraulic pressure, and removing components attached to the boom like the air cleaner, hood assembly, hoses and cylinders.
2) Attaching lifting tools and a device to the boom and slowly lowering it off the excavator once disconnected.
3) The process involves disconnecting multiple hoses and cylinders, removing mounting hardware, and carefully lifting the heavy boom component.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fujsjejfskekm
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing, releasing hydraulic pressure, and removing components attached to the boom like the air cleaner, hood assembly, hoses and cylinders.
2) Attaching lifting tools and a device to the boom and slowly lowering it off the excavator once disconnected.
3) The process involves disconnecting multiple hoses and cylinders, removing mounting hardware, and carefully lifting the heavy boom component.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fdhjsekdme
The document provides instructions for removing a boom cylinder from an excavator. It lists the required tools which include a puller stud and hydraulic cylinder. The steps include releasing hydraulic pressure, disconnecting hoses and grease lines, and removing bolts and plates to detach the cylinder. Shim placement is important to maintain clearances. The process is then repeated for the other boom cylinder before removing boom support cribbing.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fjsekdemmd
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing, releasing hydraulic pressure, and removing components attached to the boom like the air cleaner, hood assembly, hoses and cylinders.
2) Attaching lifting tools and a device to the boom and slowly removing it from the excavator. The boom weighs approximately 1678 kg.
3) Repeating the process of removing shims and pins to detach the two boom cylinders from the boom itself. Proper lifting and support is needed due to the cylinders weighing 213 kg each.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fujsjefjkskefsme
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing, releasing hydraulic pressure, and removing components attached to the boom like the air cleaner, hood assembly, hoses and cylinders.
2) Attaching lifting tools and a device to the boom and slowly lowering it off the excavator once disconnected.
3) The process involves disconnecting multiple hoses and cylinders, removing mounting hardware, and carefully lifting the heavy boom component.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fsejfjskefsmem
The document provides instructions for removing a boom cylinder from an excavator. It lists the required tools which include a puller stud and hydraulic cylinder. The steps include releasing hydraulic pressure, disconnecting hoses and grease lines, and removing bolts and plates to detach the cylinder. Shim placement is important to maintain clearances. The process is then repeated for the other boom cylinder before removing boom support cribbing.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fjjskekdmnsme
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing and releasing hydraulic pressure before removal.
2) Disconnecting hydraulic lines and grease hoses, and removing mounting hardware and cylinders.
3) Attaching lifting tools to the boom and carefully removing it from the excavator using multiple people.
The process is described over multiple steps and illustrations to ensure safe and proper removal of the heavy boom component.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fjjskkdmnsme
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing and releasing hydraulic pressure before removal.
2) Disconnecting hydraulic lines and grease hoses, and removing mounting hardware and cylinders.
3) Attaching lifting tools to the boom and carefully removing it from the excavator using multiple people.
The summary covers the key steps of preparing the boom for removal, disconnecting attachments, and safely lifting the boom off the excavator.
Takeuchi tl250 track loader parts catalogue manual (serial no. 225000001 and up)jjksekfksmem
This document provides parts lists and diagrams for components of a TL250 excavator with serial numbers 225000001-225999999. It includes sections for track rollers, idlers, adjusters, travel motors, belts, frames, and arm stoppers. Each section lists the relevant parts with descriptions and part numbers. Diagrams illustrate the components and their positions. The document is intended to aid maintenance and repair of this excavator model.
Takeuchi tl250 track loader operator manual serial no. 225000665 and upjjksekfksmem
1) The document provides safety instructions and guidelines for operating heavy equipment.
2) It emphasizes the importance of wearing protective equipment, being aware of fire hazards, maintaining safety equipment, and following proper procedures for starting, operating, and transporting the machine.
3) The document details what to do in the event of a fire, such as contacting emergency services, only fighting small contained fires if trained to do so, and using a fire extinguisher according to instructions.
This manual provides instructions for servicing a machine. It describes procedures for disassembly, assembly, inspection, maintenance and troubleshooting. Engineers should refer to this manual during work to improve service. The manual structure consists of sections covering safety, service data, functions, disassembly/assembly, troubleshooting and the engine. Safety precautions include wearing protective equipment, installing emergency equipment, securing the work area and stopping the engine before maintenance.
Caterpillar cat 314 e lcr excavator (prefix zjt) service repair manual (zjt00...soeldksejdksem
This document provides assembly instructions for a final drive and travel motor on a 314E LCR excavator. It includes 28 steps to assemble the travel motor components such as installing seals, bearings, gears, and covers. Tables provide specifications for parts and required tools. Illustrations show each assembly step. Proper procedures and torque specifications are listed to correctly assemble the travel motor and final drive.
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. Key steps include using guide studs and lifting devices to position parts, inspecting and replacing seals if needed, cleaning surfaces, and tightening bolts to specified torques. Tools and replacement parts are also listed.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 323 e l excavator (prefix yrp) service repair manual (yrp0000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and using shims to set proper bearing preload. Bolts and seals must be tightened to the specified torques.
Caterpillar cat 320 track type excavator (prefix 1 xm) service repair manual ...ufjdfjjkskemme
This document provides instructions for removing and installing a crankshaft pulley on an excavator engine. The removal procedure involves using a combination puller tool to pull the pulley off the crankshaft. For installation, the pulley is pressed back onto the crankshaft using an installer tool. Safety precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 329 e l excavator (prefix zcd) service repair manual (zcd0000...fikkskmmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E L excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for each part removal and installation. The process involves removing 28 different components including seals, springs, plates, pistons, and bearings. Proper alignment and lubrication of parts is emphasized during assembly to ensure correct functioning of the travel motor.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 323 d ln excavator (prefix dkw) service repair manual (dkw000...fjjsekmsmmes
This document provides instructions for removing and installing a flywheel on a Caterpillar 3066 engine. The procedures include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Using lifting equipment to remove the flywheel housing, which weighs approximately 65 pounds.
3. Inspecting the oil seal and replacing if needed before installing a new one along with the crankshaft wear sleeve.
4. Cleaning surfaces and installing a new gasket before reattaching the flywheel housing with bolts and washers.
Caterpillar cat m322 d wheeled excavator (prefix w2s) service repair manual (...udfjjdjkksmmd
This document provides instructions for removing and installing the idler gear in the front gear group of a C6.6 diesel engine.
The key steps are:
1. Lock the camshaft and crankshaft in position using timing pins to maintain fuel injection pump timing.
2. Loosen the rocker arm nuts and adjusters to fully close the valves.
3. Remove the idler gear nuts and withdraw the gear from the front housing. Take care to maintain alignment marks on gears.
Caterpillar cat 314 d lcr excavator (prefix pdp) service repair manual (pdp00...soeldksejdksem
The document provides instructions for removing and installing an idler gear in the front gear group of a Caterpillar C4.2 engine. It describes in detail:
1) Removing the idler gear by removing the bolt and washer, thrust plate, and pulling the gear off using a puller tool.
2) Installing a new bushing if needed and lowering the idler shaft temperature before installing the shaft, idler gear, thrust plate, washer and bolt.
3) Checking backlash and end play measurements during installation.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fhsjejkdm
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing, releasing hydraulic pressure, and removing components attached to the boom like the air cleaner, hood assembly, hoses and cylinders.
2) Attaching lifting tools and a device to the boom and slowly lowering it off the excavator once disconnected.
3) The process involves disconnecting multiple hoses and cylinders, removing mounting hardware, and carefully lifting the heavy boom component.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fujsjejfskekm
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing, releasing hydraulic pressure, and removing components attached to the boom like the air cleaner, hood assembly, hoses and cylinders.
2) Attaching lifting tools and a device to the boom and slowly lowering it off the excavator once disconnected.
3) The process involves disconnecting multiple hoses and cylinders, removing mounting hardware, and carefully lifting the heavy boom component.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fdhjsekdme
The document provides instructions for removing a boom cylinder from an excavator. It lists the required tools which include a puller stud and hydraulic cylinder. The steps include releasing hydraulic pressure, disconnecting hoses and grease lines, and removing bolts and plates to detach the cylinder. Shim placement is important to maintain clearances. The process is then repeated for the other boom cylinder before removing boom support cribbing.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fjsekdemmd
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing, releasing hydraulic pressure, and removing components attached to the boom like the air cleaner, hood assembly, hoses and cylinders.
2) Attaching lifting tools and a device to the boom and slowly removing it from the excavator. The boom weighs approximately 1678 kg.
3) Repeating the process of removing shims and pins to detach the two boom cylinders from the boom itself. Proper lifting and support is needed due to the cylinders weighing 213 kg each.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fujsjefjkskefsme
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing, releasing hydraulic pressure, and removing components attached to the boom like the air cleaner, hood assembly, hoses and cylinders.
2) Attaching lifting tools and a device to the boom and slowly lowering it off the excavator once disconnected.
3) The process involves disconnecting multiple hoses and cylinders, removing mounting hardware, and carefully lifting the heavy boom component.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fsejfjskefsmem
The document provides instructions for removing a boom cylinder from an excavator. It lists the required tools which include a puller stud and hydraulic cylinder. The steps include releasing hydraulic pressure, disconnecting hoses and grease lines, and removing bolts and plates to detach the cylinder. Shim placement is important to maintain clearances. The process is then repeated for the other boom cylinder before removing boom support cribbing.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fjjskekdmnsme
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing and releasing hydraulic pressure before removal.
2) Disconnecting hydraulic lines and grease hoses, and removing mounting hardware and cylinders.
3) Attaching lifting tools to the boom and carefully removing it from the excavator using multiple people.
The process is described over multiple steps and illustrations to ensure safe and proper removal of the heavy boom component.
Caterpillar cat m322 c wheeled excavator (prefix h2g) service repair manual (...fjjskkdmnsme
The document provides instructions for removing a boom from an excavator. It describes:
1) Positioning the boom on cribbing and releasing hydraulic pressure before removal.
2) Disconnecting hydraulic lines and grease hoses, and removing mounting hardware and cylinders.
3) Attaching lifting tools to the boom and carefully removing it from the excavator using multiple people.
The summary covers the key steps of preparing the boom for removal, disconnecting attachments, and safely lifting the boom off the excavator.
Similar to Caterpillar cat 320 d2l excavator (prefix ekt) service repair manual (ekt00001 and up) (8)
Takeuchi tl250 track loader parts catalogue manual (serial no. 225000001 and up)jjksekfksmem
This document provides parts lists and diagrams for components of a TL250 excavator with serial numbers 225000001-225999999. It includes sections for track rollers, idlers, adjusters, travel motors, belts, frames, and arm stoppers. Each section lists the relevant parts with descriptions and part numbers. Diagrams illustrate the components and their positions. The document is intended to aid maintenance and repair of this excavator model.
Takeuchi tl250 track loader operator manual serial no. 225000665 and upjjksekfksmem
1) The document provides safety instructions and guidelines for operating heavy equipment.
2) It emphasizes the importance of wearing protective equipment, being aware of fire hazards, maintaining safety equipment, and following proper procedures for starting, operating, and transporting the machine.
3) The document details what to do in the event of a fire, such as contacting emergency services, only fighting small contained fires if trained to do so, and using a fire extinguisher according to instructions.
This manual provides instructions for servicing a machine. It describes procedures for disassembly, assembly, inspection, maintenance and troubleshooting. Engineers should refer to this manual during work to improve service. The manual structure consists of sections covering safety, service data, functions, disassembly/assembly, troubleshooting and the engine. Safety precautions include wearing protective equipment, installing emergency equipment, securing the work area and stopping the engine before maintenance.
Takeuchi tl240 track loader parts catalogue manual (serial no. 224000001 and up)jjksekfksmem
This document provides parts information for a track loader. It includes exploded diagrams and lists of parts for components such as the track rollers, idlers, travel motor, frame, and operation levers. The parts are identified by number, description, and quantity. Specifications like part numbers, serial numbers, and service/remarks are provided for each item. The document appears to be from a maintenance manual or parts catalog for a track loader, to assist with repairs and ordering replacement components.
Takeuchi tl240 track loader operator manual serial no. 224000570 and upjjksekfksmem
The document provides safety instructions and guidelines for operating heavy equipment, including wearing proper protective equipment, following operating procedures, preventing fire hazards, and what to do in the event of a fire emergency. Proper maintenance is emphasized to prevent combustible debris buildup that could ignite. Emergency procedures are outlined for responding to a machine fire.
This document provides safety information and guidelines for servicing a machine. It outlines various precautions including wearing protective equipment, using the correct tools, stopping the engine before maintenance, and securing components. Symbols used in the manual are also defined. The structure of the manual is given which includes sections on safety, service data, functions, disassembly/assembly, troubleshooting and the engine.
New holland 9080 n high grape harvester service repair manual [780060001 ]jjksekfksmem
This document is a service manual for the 9080N Grape Harvester. It provides information on servicing and repairing components of the harvester including the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, attachments and headers, product feeding, cleaning systems, secondary cleaning and destemming, crop storage and unloading, accessories, tools, and the platform, cab, bodywork and decals. Repair and maintenance work must only be carried out by qualified dealership personnel strictly following the instructions provided using special tools when possible.
New holland 9080 n grape harvester service repair manualjjksekfksmem
This document is a service manual for the 9070N and 9080N grape harvesters. It contains sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, attachments and headers, product feeding, cleaning, secondary cleaning and destemming, crop storage and unloading, accessories, tools, platform, cab, bodywork and decals. The introduction section emphasizes safety and contains definitions for danger, warning and caution signals related to potential personal injury.
New holland 9070 n grape harvester service repair manualjjksekfksmem
This document is a service manual for the 9070N and 9080N grape harvesters. It contains sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, attachments and headers, product feeding, cleaning, secondary cleaning and destemming, crop storage and unloading, accessories, tools, platform, cab, bodywork and decals. The introduction section emphasizes safety and contains definitions for danger, warning and caution signals related to potential personal injury.
New holland 9070 ll grape harvester service repair manualjjksekfksmem
This service manual provides information for servicing and repairing engines, hydraulic systems, electrical systems, and other components for a line of grape harvesters. The manual is divided into sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning and destemming, crop storage and unloading, accessories, tools, and the platform, cab, bodywork and decals. It provides removal and installation instructions, specifications, and troubleshooting information to repair and maintain the harvesters.
New holland 9070 l high grape harvester service repair manualjjksekfksmem
This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning, crop storage, accessories, tools, and bodywork. It provides detailed information on maintenance, repairs, and specifications for each system.
Jcb 940 rough terrain fork lift service repair manual serial no. 660001 to 82...jjksekfksmem
This document provides information about identifying JCB machines, including identification plates, serial numbers, and certification plates. It discusses the machine identification plate and where to find the serial numbers of major components. It also outlines standard torque settings for different types of fasteners used on JCB machines.
Jcb 930 rough terrain fork lift service repair manual serial no. 1280000 onwardsjjksekfksmem
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Jcb 930 rough terrain fork lift service repair manual serial no. 607700 to 82...jjksekfksmem
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Jcb 926 rough terrain fork lift service repair manual serial no. 1280000 onwardsjjksekfksmem
The document provides instructions for identifying JCB rough terrain forklifts through identification plates listing the machine and serial numbers, describes the manual's section numbering and terminology, and lists standard torque settings and service tools needed for maintenance.
Jcb 926 rough terrain fork lift service repair manual serial no. 602000 to 82...jjksekfksmem
This document provides information about identifying JCB machines, including identification plates, serial numbers, and certification plates. It discusses the machine identification plate and where to find the serial numbers of major components. It also outlines standard torque settings for different types of fasteners used on JCB machines.
Daewoo doosan dx180 lc 3 excavator service repair manual serial number 50001 ...jjksekfksmem
The document provides safety instructions for maintenance of track excavators. It lists applicable models, describes different signal words used in safety messages to indicate the seriousness of hazards, and the location and purpose of safety decals. It stresses the operator's responsibility for safe operation, following all safety rules and instructions when operating or servicing the machine. It highlights the importance of using recommended work tools and attachments, and not exceeding maximum operating weights.
Daewoo doosan dx180 lc 3 excavator service repair manual serial number 1001 a...jjksekfksmem
The document provides instructions for removing the cabin from an excavator. It outlines 28 steps to disconnect wiring, remove covers, ducts and brackets. Key steps include relieving hydraulic pressure, removing the safety lever, disconnecting the battery, and removing bolts and nuts securing the cabin floor and mounts. Safety warnings are provided to never modify the ROPS cabin and always wear a seatbelt for rollover protection.
Daewoo doosan dx170 w excavator service repair manual (serial number 5001 and...jjksekfksmem
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Daewoo doosan dx160 w excavator service repair manual (serial number 5001 and...jjksekfksmem
The document provides instructions for reassembling the swing reduction gear of a Doosan wheel excavator. It describes disassembling and cleaning the various parts, and reassembling components such as the carrier subassemblies, main assembly, and motor. Safety precautions are provided, noting that tools and equipment must be in good working order and lifting equipment used must be capable of safely handling loads. Personnel are responsible for their own safety by following the recommended procedures.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 L EXCAVATOR EKT
Configuration: 320D2 & 320D2 L Excavators EKT00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
323D2 Excavator Machine Systems
Media Number -UENR3338-02 Publication Date -01/07/2017 Date Updated -19/07/2017
i07177301
Sprocket - Remove and Install
SMCS - 4164-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3940 Link Bracket 1
Illustration 1 g01208414
1. Position the machine onto suitable cribbing below the first roller, as shown. Ensure that the
master pin is above the center line of the sprocket.
2. Separate the track. Refer to Disassembly and Assembly, "Track - Separate".
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3. Illustration 2 g01208420
3. Remove bolts (1) that hold sprocket (2) to the final drive housing.
Illustration 3 g01208441
Note: Use several washers between Tooling (A) and sprocket (2) thus preventing damage to
the sprocket.
4. Attach Tooling (A) and a suitable lifting device to sprocket (2), as shown.
5. Remove sprocket (2). The weight of sprocket (2) is approximately 40 kg (90 lb).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 439-3940 Link Bracket 1
B - Loctite 243 -
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4. Illustration 4 g01208441
Note: Use several washers between Tooling (A) and sprocket (2) thus preventing damage to
the sprocket.
1. Attach Tooling (A) to sprocket (2), as shown. The weight of sprocket (2) is approximately
40 kg (90 lb).
2. Position sprocket (2) onto the final drive.
Illustration 5 g01208420
Note: Mounting surface of final drive housing and sprocket must be clean and free of paint
and protective coating prior to assembly.
3. Apply Tooling (B) to the threads of bolts (1) Install and tighten bolts (1) in an alternating
sequence to the torque specified in Table 3.
Table 3
Tightening Specifications
Bolt Size Torque
M20 (For field rework) 520 ± 70 N·m (384 ± 52 lb ft)
M20 (For new
application)
150 ± 15 N·m (111 ± 11 lb ft) and turn an additional angle of
35 ± 5 degrees.
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5. M24 (For field rework) 900 ± 100 N·m (664 ± 74 lb ft)
M24 (For new
application)
250 ± 25 N·m (184 ± 18 lb ft) and Turn 35 degrees.
4. Refer to Service Magazine, M0083843, "An Improvement Bolt Tightening Procedure for
the Critical Joints Is Now Used on All Excavators" for more detail information.
5. Remove Tooling (A).
6. Connect the Track.
7. Remove the cribbing from the front roller.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Mar 3 16:42:23 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 L EXCAVATOR EKT
Configuration: 320D2 & 320D2 L Excavators EKT00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
323D2 Excavator Machine Systems
Media Number -UENR3338-02 Publication Date -01/07/2017 Date Updated -19/07/2017
i02602078
Counterbalance Valve (Travel) - Remove
SMCS - 5111; 5811-011-KV
Removal Procedure
Start By:
a. Release the hydraulic system pressure. Refer to Disassembly and Assembly , " Hydraulic
System Pressure - Release".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
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7. To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
At operating temperature, the hydraulic oil is hot and under pressure.
Hot oils can cause burns.
To prevent possible personal injury, release the pressure in the work
tool hydraulic circuit (boom, stick, bucket, and swing), travel circuits,
and the hydraulic oil tank at the filler cap before any hydraulic lines or
components are disconnected or removed.
Remove the filler cap only when the engine is stopped and the filler cap
is cool enough to touch.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this
helps to keep contaminants from entering the system.
Illustration 1 g00651025
1. Remove bolts (1) and remove travel motor guard (2).
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8. Illustration 2 g01302400
2. Disconnect hose assemblies (3) and (4).
Illustration 3 g01220056
3. Remove bolts (5) and counterbalance valve (6).
Illustration 4 g00901070
4. Remove O-ring seals (7) and (8).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Tue Mar 3 16:43:19 UTC+0800 2020
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 L EXCAVATOR EKT
Configuration: 320D2 & 320D2 L Excavators EKT00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
323D2 Excavator Machine Systems
Media Number -UENR3338-02 Publication Date -01/07/2017 Date Updated -19/07/2017
i02616589
Counterbalance Valve (Travel) - Disassemble
SMCS - 5111; 5811-015-KV
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-8336 Bolt (M12×1.75×70mm) 2
Start By:
a. Remove the counterbalance valve. Refer to Disassembly and Assembly, "Counterbalance
Valve (Travel) - Remove".
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
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10. Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g00901466
1. Remove plugs (1) and O-ring seals (2) from the counterbalance valve (3).
Illustration 2 g00901497
2. Remove relief valves (4) from counterbalance valve (3).
a. Disassemble relief valves (4) in the following manner:
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11. Illustration 3 g00901857
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
b. Remove backup rings (5) and O-ring seal (6).
c. Remove O-ring seal (7) from the relief valve.
d. Remove nut (9).
e. Remove screw (10) and stop (14) from body (8).
f. Remove backup ring (11) and O-ring seal (12) from stop (14).
g. Remove piston (13) from body (8).
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12. h. Remove backup rings (11) and O-ring seal (12) from piston (13).
3. Repeat Steps 2.a through 2.h for the remaining relief valve.
Illustration 4 g00901499
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Remove bolts (16). Install Tooling (A ) into the bolts evenly in order to relieve spring
pressure. Remove bolts (16) and Tooling (A). Remove cover (17) from the block.
Illustration 5 g00901561
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13. Illustration 6 g00901565
5. Remove sleeve (18), spring (19), and spacer (20) from counterbalance valve (3).
Note: The grooved side of spacer (20) faces spring (19).
6. Repeat 4 and 5 for the remaining cover.
Illustration 7 g00901566
Illustration 8 g00901568
7. Remove spool (21) from the counterbalance valve.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 L EXCAVATOR EKT
Configuration: 320D2 & 320D2 L Excavators EKT00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
323D2 Excavator Machine Systems
Media Number -UENR3338-02 Publication Date -01/07/2017 Date Updated -19/07/2017
i02728771
Counterbalance Valve (Travel) - Assemble
SMCS - 5111; 5811-016-KV
Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned.
Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Prior to
installation, lubricate all seals with clean oil.
Illustration 1 g01368455
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15. Illustration 2 g01368491
Note: The grooved side of spacer (19) faces spring (21).
1. Install spool (20) into counterbalance valve (3). Install spacer (19) onto spool (20).
2. Install spring (21) and sleeve (22).
Illustration 3 g01368503
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Position cover (18) and install bolts (17). Tighten bolts (17) to a torque of 79 ± 8 N·m
(58 ± 6 lb ft).
4. Repeat Steps 1 through 3 for the remaining cover.
5. Assemble the relief valves in the following manner:
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16. Illustration 4 g01368449
a. Install O-ring seal (7) and backup rings (6) onto piston (5).
b. Install piston (5) into body (14).
c. Install O-ring seal (9) and backup ring (8) onto stop (10).
d. Install stop (10) and screw (15) into body (14).
e. Install nut (16). Tighten nut (16) to a torque of 92 ± 8 N·m (68 ± 6 lb ft).
f. Install O-ring seal (13) onto body (14).
g. Install O-ring seal (12) and backup rings (11).
h. Repeat Steps 5.a through 5.g for the remaining relief valve.
Illustration 5 g00901497
6. Install relief valves (4) into counterbalance valve (3). Tighten relief valves (4) to a torque of
540 ± 50 N·m (398 ± 37 lb ft).
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17. Illustration 6 g00901466
7. Install O-ring seals (2) onto plugs (1). Install plugs (1) into counterbalance valve (3).
Tighten plugs (1) to a torque of 31 ± 3 N·m (23 ± 2 lb ft).
End By:
a. Install the counterbalance valve. Refer to Disassembly and Assembly, "Counterbalance
Valve (Travel) - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Mar 3 16:45:11 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 L EXCAVATOR EKT
Configuration: 320D2 & 320D2 L Excavators EKT00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
323D2 Excavator Machine Systems
Media Number -UENR3338-02 Publication Date -01/07/2017 Date Updated -19/07/2017
i02602092
Counterbalance Valve (Travel) - Install
SMCS - 5111; 5811-012-KV
Installation Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the
components, if necessary.
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19. Illustration 1 g00901215
1. Install O-ring seal (8) and (7).
Illustration 2 g01220056
2. Position counterbalance valve (6) on the travel motor. Install bolts (5). Tighten bolts (5) to a
torque of 80 ± 8 N·m (59 ± 6 lb ft).
Illustration 3 g01302400
3. Install hose assemblies (4) and (3).
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20. 4. Check the hydraulic oil level. Refer to Operation and Maintenance Manual, "Hyrdaulic
System Oil Level - Check" for the correct filling procedure.
Illustration 4 g00651025
5. Position travel motor guard (2) on the machine.
6. Install bolts (1). Tighten bolts (1) to a torque of 130 ± 10 N·m (96 ± 7 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Mar 3 16:46:06 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 L EXCAVATOR EKT
Configuration: 320D2 & 320D2 L Excavators EKT00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
323D2 Excavator Machine Systems
Media Number -UENR3338-02 Publication Date -01/07/2017 Date Updated -19/07/2017
i03524303
Travel Motor - Remove
SMCS - 4351-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7692 Threaded RodM16x381 mm 15 inch 2
Start By:
A. Remove the counterbalance valve. Refer to Disassembly and Assembly, "Counterbalance
Valve (Travel) - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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22. NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
1. Drain the oil from the final drive into a suitable container for storage or disposal.
Illustration 1 g00707275
2. Disconnect hose assemblies (1) and (3) . Remove two bolts (2) .
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 2 g00944825
3. Install Tooling (A) in the place of bolts (2) .
4. Remove remaining bolt (2A) that secures travel motor (4) to the final drive.
Illustration 3 g00707267
5. Attach a suitable lifting device to travel motor (4) . The weight of travel motor (4) is
approximately 57 kg (125 lb). Carefully pull travel motor (4) out of the final drive.
Illustration 4 g00651795
6. Remove O-ring seal (5) from the travel motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Mar 3 16:47:02 UTC+0800 2020
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 L EXCAVATOR EKT
Configuration: 320D2 & 320D2 L Excavators EKT00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
323D2 Excavator Machine Systems
Media Number -UENR3338-02 Publication Date -01/07/2017 Date Updated -19/07/2017
i01219550
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Start By:
a. Remove the travel motor.
Reference: Refer to Disassembly and Assembly, "Travel Motor - Remove" in this manual.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outside of the travel motor prior to disassembly.
2. Fasten the travel motor to a suitable holding fixture in a vertical position. The weight of the
travel motor is 60 kg (132 lb).
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26. 3. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the body of the
travel motor.
Illustration 1 g00510326
Note: During the removal of head (2) from the body of the travel motor, be careful not to
scratch or damage the mating surfaces of the components.
4. Remove socket head bolts (1).
5. Remove head (2) from the body of the travel motor.
Illustration 2 g00510341
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