This document provides technical information and specifications for BOMAG single drum rollers models BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH-3, and BW 225 D-3/PD-3. It includes details on the engine, travel pump, drum drive motor, vibration pump, steering pump, axle, and other components. Filling capacities and technical specifications are also listed for maintenance and repair of the machines. The document serves as a reference for training personnel on the service and operation of these single drum roller models.
Bomag bw 225 pd 3 single drum roller service repair manualfjsekkdmme
This document provides technical specifications and adjustment values for single drum rollers models BW 216 D-3. It includes details on the engine, travel pump, reduction gear for the drum, travel motor, drum drive, vibration pump, vibration motor, steering and charge pump, steering valve, rear axle, and filling capacities. The document is intended as a reference for maintenance and repair of these roller models.
Bomag bw 216 d 4 single drum roller service repair manualfhhsjdkmem
The document provides technical specifications and adjustment values for BOMAG single drum rollers models BW 211 D and BW 216 D-4, including engine, travel pump, travel motor, drum drive, vibration pump, vibration motor, steering and charge pump, steering valve, and rear axle specifications. It also lists recommended filling capacities for engine coolant, engine oil, hydraulic oil, vibration bearing housing, rear axle, rear axle wheel hubs, AC refrigerant, and compressor oil.
KOMATSU WA270PT-3 WHEEL LOADER Service Repair Manual SN:WA270H30051 and upjjmsnenm eiodlk
This is the Highly Detailed factory service repair manual for theKOMATSU WA270PT-3 WHEEL LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU WA270PT-3 WHEEL LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Safety
General
Structure and function
Testing and adjusting
Disassembly and assembly
Others
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU WA270PT-3 WHEEL LOADER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Bomag bw 141 ac 4 tandem rollers service repair manualpfiskdmjekm
The document provides technical specifications for Tandem Rollers including the BW 141, BW 154, and BW 154 AM models. It includes details on the diesel engine, hydraulic pumps and motors, drum gearboxes, vibration systems, and other components. Technical data such as pump displacements, motor types, pressure settings, and fluid capacities are presented.
Bomag bw 141 ad 4 tandem rollers service repair manualpfiskdmjekm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It covers safety regulations, descriptions of indicators and controls, operating instructions, and maintenance procedures. The technical data section provides specifications for each roller model.
Jcb 540 140 tba telescopic handler service repair manualufjjdjkskemem
This document is a service manual for JCB Loadall side engine machines. It provides sections covering general information, care and safety, routine maintenance, the body and framework, electrics, hydraulics, transmission, brakes, steering, engine, and electronic data systems. Each section contains multiple topics related to the various machine models and variants. Tables are included to indicate which topics apply to each machine model.
This document is a service manual for MerCruiser GM 4 cylinder 181 cid (3.0L) marine engines. It provides information on engine components, maintenance procedures, troubleshooting, removal and installation of engine systems, and specifications. Safety notices are included throughout to warn technicians of hazards.
Crown wp2300 s series pallet truck service repair manualcdfzxs
This document provides revisions and maintenance information for the WP2300S Series order number 812529-006. It includes:
- Revisions made to various pages and components, including additions and corrections to safety switches, platform control switches, and platform logic circuits.
- Sections covering maintenance procedures such as lubrication and adjustments, hydraulics, electrical components, brakes, steering and other systems.
- Electrical diagrams for standard and optional configurations of folded and fixed platforms.
Bomag bw 225 pd 3 single drum roller service repair manualfjsekkdmme
This document provides technical specifications and adjustment values for single drum rollers models BW 216 D-3. It includes details on the engine, travel pump, reduction gear for the drum, travel motor, drum drive, vibration pump, vibration motor, steering and charge pump, steering valve, rear axle, and filling capacities. The document is intended as a reference for maintenance and repair of these roller models.
Bomag bw 216 d 4 single drum roller service repair manualfhhsjdkmem
The document provides technical specifications and adjustment values for BOMAG single drum rollers models BW 211 D and BW 216 D-4, including engine, travel pump, travel motor, drum drive, vibration pump, vibration motor, steering and charge pump, steering valve, and rear axle specifications. It also lists recommended filling capacities for engine coolant, engine oil, hydraulic oil, vibration bearing housing, rear axle, rear axle wheel hubs, AC refrigerant, and compressor oil.
KOMATSU WA270PT-3 WHEEL LOADER Service Repair Manual SN:WA270H30051 and upjjmsnenm eiodlk
This is the Highly Detailed factory service repair manual for theKOMATSU WA270PT-3 WHEEL LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU WA270PT-3 WHEEL LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Safety
General
Structure and function
Testing and adjusting
Disassembly and assembly
Others
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU WA270PT-3 WHEEL LOADER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Bomag bw 141 ac 4 tandem rollers service repair manualpfiskdmjekm
The document provides technical specifications for Tandem Rollers including the BW 141, BW 154, and BW 154 AM models. It includes details on the diesel engine, hydraulic pumps and motors, drum gearboxes, vibration systems, and other components. Technical data such as pump displacements, motor types, pressure settings, and fluid capacities are presented.
Bomag bw 141 ad 4 tandem rollers service repair manualpfiskdmjekm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It covers safety regulations, descriptions of indicators and controls, operating instructions, and maintenance procedures. The technical data section provides specifications for each roller model.
Jcb 540 140 tba telescopic handler service repair manualufjjdjkskemem
This document is a service manual for JCB Loadall side engine machines. It provides sections covering general information, care and safety, routine maintenance, the body and framework, electrics, hydraulics, transmission, brakes, steering, engine, and electronic data systems. Each section contains multiple topics related to the various machine models and variants. Tables are included to indicate which topics apply to each machine model.
This document is a service manual for MerCruiser GM 4 cylinder 181 cid (3.0L) marine engines. It provides information on engine components, maintenance procedures, troubleshooting, removal and installation of engine systems, and specifications. Safety notices are included throughout to warn technicians of hazards.
Crown wp2300 s series pallet truck service repair manualcdfzxs
This document provides revisions and maintenance information for the WP2300S Series order number 812529-006. It includes:
- Revisions made to various pages and components, including additions and corrections to safety switches, platform control switches, and platform logic circuits.
- Sections covering maintenance procedures such as lubrication and adjustments, hydraulics, electrical components, brakes, steering and other systems.
- Electrical diagrams for standard and optional configurations of folded and fixed platforms.
Bomag bw 177 single drum rollers service repair manualfjsqazkekdmme
The maintenance table lists maintenance work to be performed on the single drum roller at various intervals. Tasks include checking fluid levels daily, changing engine oil and filters every 500 hours, changing hydraulic oil and filters every 2000 hours, and checking components annually such as the air filters, belts, and scraper adjustments. Thorough and timely maintenance is important to ensure the machine's safety, functionality, and lifetime.
Bomag bw 179 dh single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 179 pdh 4 single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 177 single drum rollers service repair manualwedsrffcdgdv
The document provides a maintenance table for a single drum roller that outlines maintenance work to be performed at various operating hour intervals. It lists over 40 maintenance items ranging from daily checks of fluid levels to annual tasks like changing engine oil and filters. Performing regular maintenance according to the schedule is important to ensure the machine is ready for demanding construction work and all safety systems function properly.
Bomag bw 179 dh single drum rollers service repair manualujdkdkdmdm
The document provides a maintenance table for a single drum roller that outlines maintenance work to be performed at various operating hour intervals. It lists over 40 maintenance items ranging from daily checks of fluid levels to annual tasks like changing engine oil and filters. Performing regular maintenance according to the schedule is important to ensure the machine is ready for heavy duty work and meets safety standards.
Bomag bw 179 dh single drum rollers service repair manualfjskekazswdmme
The document provides a maintenance table for a single drum roller that outlines maintenance work to be performed at various operating hour intervals. It lists over 40 maintenance items ranging from daily checks of fluid levels to annual tasks like changing engine oil and filters. Performing regular maintenance according to the schedule is important to ensure the machine is ready for demanding construction work and all safety systems function properly.
Bomag bw 177 single drum rollers service repair manualujdkkdkdmm
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacturer details are given for major components. Technical parameters like power output, displacement volumes, pressure settings, and speed values are listed.
This document is the service manual for MerCruiser #24 GM V-8 305 CID (5.0L) / 350 CID (5.7L) marine engines. The manual contains sections on important information, removal and installation, the engine, electrical systems, fuel systems, cooling systems, exhaust systems, drives, power steering systems and troubleshooting. It provides information and instructions for mechanics to service these MerCruiser engines.
This document provides service information for a GM 4 cylinder 181 cid (3.0L) marine engine. It includes general safety information and outlines the sections contained in the service manual, which cover important information, removal and installation, the engine, electrical, fuel, cooling, exhaust and power steering systems. It describes how to properly use the manual and read parts manuals. It also includes information on engine identification, rotation, testing new engines, and factors that affect boat performance such as the boat bottom, marine fouling, weight distribution and more.
Mercury mercruiser marine engines #28 bravo sterndrives service repair manualjfjskekdhnejd
This document is the service manual for MerCruiser #28 Bravo Sterndrives. It provides information on maintenance, troubleshooting, removal and installation procedures. The manual begins with important safety notices and outlines the document structure. Subsequent sections cover lubrication and maintenance schedules, troubleshooting common issues, and detailed removal and installation instructions for sterndrive components. Torque specifications, lubricants and tools required are also listed throughout.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)jfjskekdhnejd
This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when servicing equipment. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
Komatsu ck25 1 skid steer loader service repair manual (sn f00003 and up)jfjskekdhnejd
This document provides an overview and safety instructions for operating a CK25-1 Crawler Skid-Steer Loader. It contains sections on safety, testing and adjusting procedures, removal and installation instructions, maintenance standards, and other technical information. Safety is emphasized, including wearing proper protective equipment and following lockout procedures before performing any repairs or maintenance.
Komatsu d63 e 12 dozer bulldozer service repair manual (sn 2001 and up)jfjskekdhnejd
1) The document is a shop manual that provides instructions for maintenance, repair, and troubleshooting of a Bulldozer model D63E-12 from serial numbers 2001 and up.
2) It consists of several sections that cover specifications, structure and functions, standard values, testing and adjusting procedures, troubleshooting guides, and disassembly/reassembly instructions for components.
3) The sections and subsections are organized by topic and each has a corresponding form number to allow for filing in a binder according to the manual's instructions.
Daewoo doosan de12 tis diesel engine service repair manualjfjskekdhnejd
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, specifically models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are described. Technicians should follow the instructions to prevent issues and keep engines performing optimally for long-term use.
Daewoo doosan de12 ti diesel engine service repair manualjfjskekdhnejd
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo doosan de12 diesel engine service repair manualjfjskekdhnejd
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the engine components and specifications. The manual includes symbols to indicate maintenance tasks and safety instructions for preventing environmental damage when disposing of waste. It aims to help customers and distributors properly operate and maintain the engines to retain maximum performance over the long term.
Crown ws2000 series forklift service repair manualjfjskekdhnejd
This document is a service and parts manual for a series of lift trucks. It contains sections on maintenance, lubrication, adjustments, repairs, and inspections for various components of the trucks including the hydraulic system, drive unit, electrical systems, brakes, steering, mast, cylinders, and forks. The manual provides maintenance schedules, diagrams, part numbers, and repair instructions.
Crown wp2300 s series pallet truck service repair manualjfjskekdhnejd
This document provides revisions and additions to the maintenance manual for the WP2300S Series order. Revisions include general corrections and additions to text pages, as well as additions and updates to electrical and hydraulic components used beginning with specific serial numbers. The document outlines revisions made to sections on safety switches, platform controls, diagrams, parameter settings, and troubleshooting guides. It provides an overview of the key changes and updates made to the maintenance instructions and repair information for technicians working on these trucks.
Crown wp2300 series pallet truck service repair manualjfjskekdhnejd
The document provides an overview of maintenance and repair for a WP2300 series truck. It includes sections on lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, electrical diagrams and hydraulic schematics. Safety symbols and notes are defined. The manual is intended for trained service personnel and does not include operating instructions. Replacement parts should reference the truck specification, model, and serial numbers.
Crown wp2000 s series pallet truck service repair manualjfjskekdhnejd
This document is a service manual that provides maintenance and repair instructions for a WP2000S series truck. It contains sections on safety, introduction, lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, and electrical diagrams. The introduction section outlines the purpose and structure of the manual, and notes that replacement parts orders and service training can be obtained through Crown dealers.
This document provides instructions for disassembling a travel motor from an excavator model 326D2 L. The 27 step procedure includes removing the head, brake piston, plates, and friction discs. Special tools are required to remove components like the rotating assembly, bearing races, and retaining rings. Technicians are advised to mark components like the pistons and barrel assembly to ensure correct reassembly.
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Bomag bw 177 single drum rollers service repair manualfjsqazkekdmme
The maintenance table lists maintenance work to be performed on the single drum roller at various intervals. Tasks include checking fluid levels daily, changing engine oil and filters every 500 hours, changing hydraulic oil and filters every 2000 hours, and checking components annually such as the air filters, belts, and scraper adjustments. Thorough and timely maintenance is important to ensure the machine's safety, functionality, and lifetime.
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This document is the service manual for MerCruiser #24 GM V-8 305 CID (5.0L) / 350 CID (5.7L) marine engines. The manual contains sections on important information, removal and installation, the engine, electrical systems, fuel systems, cooling systems, exhaust systems, drives, power steering systems and troubleshooting. It provides information and instructions for mechanics to service these MerCruiser engines.
This document provides service information for a GM 4 cylinder 181 cid (3.0L) marine engine. It includes general safety information and outlines the sections contained in the service manual, which cover important information, removal and installation, the engine, electrical, fuel, cooling, exhaust and power steering systems. It describes how to properly use the manual and read parts manuals. It also includes information on engine identification, rotation, testing new engines, and factors that affect boat performance such as the boat bottom, marine fouling, weight distribution and more.
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This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when servicing equipment. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
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Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
2. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3
Table of contents
Foreword A 1
Documentation A 2
General A 4
List of components B 1
Technical data B 2
Maintenance C1
Maintenance table C2
DEUTZ Diesel engine D 1
Service side D 2
Starter side D 3
Lubrication oil circuit D 4
Coolant circuit D 5
Checking and adjusting the valve clearance D 6
Plug-in injection pump D 8
Travel system E 1
Travel pump E 4
Servo control E 15
Multi-function valves E 17
Charge pressure relief valve E 20
Axle drive motor E 21
Drum drive motor with reduction gear E 23
Flushing valve E 26
Trouble shooting travel system ETr 1
3. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3
Vibration F 1
Vibration pump F 4
Control F 8
High pressure protection F 8
Charge pump F 8
Vibration motor F 9
Trouble shooting vibration FTr 1
Steering G 1
Steering pump G 3
Steering valve G 5
Articulated joint G 7
Trouble shooting steering GTr 1
Electrical system H 1
Power supply H 2
Ignition and starter circuit H 4
Fault monitoring board H 7
Brakes H 11
Speed range selector H 14
Anti Spin Control (ASC) H 18
Vibration H 20
4. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 1 -
Foreword
This training manual was specifically written for the new single drum rollers BW 216 D-3, BW 216 DH-
3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-3/PD-3 of generation 3. This range of single drum rollers
is the consequent further development of the machine range of heavy single drum rollers of generation
2 and is also an adaptation to the presently most modern status of technology.
Single drum rollers of this product ranges are today needed on construction sites all over the world. Rol-
lers of this size are mainly used in earth construction and for the preparation and sealing of sanitary
landfill sites.
During the development of this new generation of single drum rollers the requirements and demands of
our customers, operators and maintenance personnel were the main aspects which were taken into
consideration.
Since we would like to increase the benefit for our customers also in the future, we ask you kindly to
inform us about your ideas and suggestions.
The introduction of new or improved products on the market is not possible without thorough training of
all persons responsible for the efficient after sales service for all these products.
This is the reason why this document was prepared on the basis of the training material for the new ran-
ge of single drum rollers of generation 3. This material will help the trainer to transfer the necessary
knowledge to the participants in the training session in an easy to understand way.
This manual is by no means complete. Technical data and details, which were not available at the date
of release of this manual, or which have changed since the release of this manual, require special at-
tention of the respective trainer during the training course.
These training documents are not subjected to a regular updating service. All important changes to the
machine will, however, be worked in during the revision of this training manual.
The chapter "Documentation“ contains information about other documents for this machine. The latest
operating and maintenance instructions and the up-to-date electric and hydraulic diagrams are part of
this training manual.
5. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 2 -
Documentation
For the single drum rollers BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-3/
PD-3 the following documents are additionally available:
1. Operating and maintenance instructions
Machine type Catalogue No.: from serial no. to serial no.
BW 216 D-3 008 140 61 101 580 40 0101
BW 216 DH-3 008 140 61 101 580 42 0101
BW 216 PDH-3 008 140 61 101 580 43 0101
BW 219 DH-3 008 140 61 101 580 50 0101
BW 219 PDH-3 008 140 61 101 580 51 0101
BW 225 D-3 008 140 61 101 580 60 0101
BW 225 PD-3 008 140 61 101 580 61 0101
2. Spare parts catalogue
Machine type Catalogue No.: from serial no. to serial no.
BW 216 D-3 008 153 40 101 580 40 0101
BW 216 DH-3 008 153 42 101 580 42 0101
BW 216 PDH-3 008 153 43 101 580 43 0101
BW 219 DH-3 008 153 50 101 580 50 0101
BW 219 PDH-3 008 153 51 101 580 51 0101
BW 225 D-3 008 153 60 101 580 60 0101
BW 225 PD-3 008 153 61 101 580 61 0101
3. Wiring diagram*
Drawing No.: from serial number to serial number
582 700 38 for single drum rollers with new monitoring board
4. Hydraulic diagram*
Machine type Drawing No.: from serial number to serial number
BW 216 D-3 581 201 26 101 580 40 0101
BW 216 DH-3 581 201 26 101 580 42 0101
BW 216 PDH-3 581 201 26 101 580 43 0101
BW 219 DH-3 581 201 27 101 580 50 0101
BW 219 PDH-3 581 201 27 101 580 51 0101
BW 225 D-3 581 201 28 101 580 61 0101
BW 225 PD-3 581 201 28 101 580 61 0101
6. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 3 -
5. Repair instructions
Catalogue No.: Component Part-No.
6. Service Information
Comment:
* These documents are part of the training manual
7. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 4 -
General
The new single drum rollers BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-
3/PD-3 from BOMAG are mainly further developments of the preceding models BW 219 D-2 and BW
219 DH-2.
These machines have been successfully used over years on construction sites all over the world, espe-
cially in earth work and for the construction of sanitary landfill sites.
High compaction performance and extremely good traction are properties, which are of utmost im-
portance for machines of this type.
All components used in these machines are series production products and are permanently subjected
to stringent quality checks. This ensures a high level of reliability and safety.
As on many other BOMAG products and here particularly on the large single drum rollers of the new
generation, we have also with these machines made a decision in favour of the approved drive system
with diesel engine (water cooled) and hydrostatic drive. Hydrostatic drives transfer the output power of
the diesel engine directly to the drum, the drive wheels and the steering cylinder.
Drum and drive wheels are driven by fast rotating hydraulic motors and reduction gear (drum) or axle
(drive wheels).
On construction equipment the work place of the operator is of utmost importance. Under such operating
conditions the health and safety of the operator must be treated with top priority.
The cabin is very spacious and clearly layed out. The operator's seat is very comfortable and can be
individually adjusted for every operator, even to the weight.
All controls and gauges are within the reach and the field of vison of the operator.
A monitoring board with light emitting diodes and easy to understand pictograms informs the operator
about any faults occurring during operation. The operator is therefore always informed about the condi-
tion of the machine.
The generously dimensioned windows in the cabin with windscreen wiper and washer systems for front
and rear windscreens allow excellent view to all directions.
• strong ROPS/FOPS according to SAE standard
• wear free service brake due to the closed hydraulic travel circuits
• multi-disc brakes in the planetary drives working as parking and emergency brakes
• high stability due to the low centre of gravity and the use of an articulated joint
• operational safety due to the use of monitoring boards for all important system data
8. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 5 -
• automatic engine shut down at too high coolant temperature, too low hydraulic oil level (when rea-
ching the lowest level the engine will be shut down after 20 seconds) and too low engine oil pressure.
The single drum rollers BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-3/PD-
3 are very well designed down to the smallest detail, suitable for the tough requirements on large scale
construction sites all over the world.
9. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - B 1 -
List of components
Fig. 1 Position of important service points
1 Drum drive motor 13 Vibration pump
2 Reduction gear 14 Travel pump
3 Vibration motor 15 Hand pump for hood
4 Articulated joint 16 Hydraulic oil filter
5 Hydraulic oil cooler 17 Starter
6 Radiator 18 Wheels (with axle and axle drive motor)
7 Fuel filter 19 Generator
8 Pressure accumulator to compensate 20 Radiator blower
vibrations in the steering system 21 Operator's seat
9 Engine oil filter 22 Steering wheel with steering valve
10 Steering/charge pump 23 Drum
11 Fuel pre-filter
12 Deutz engine BF6M 1013 E
10. BOMAG Central Service Seite 1 von 2
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BOMAG Central Service - Technical data and adjustment values
Status: 2001-07-09
Product type: BW 216 D-3
Type No.: 580 40
Serial numbers from: 101 580 40 0101
Serial numbers up to: 101 580 40 0181
Engine:
Manufacturer: Deutz
Type: BF6M1013E
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 137 kW
Power data at nominal speed of: 2200 U/min
Low idle speed: 850+/-150 U/min
High idle speed: 2350+/-100 U/min
Spec. fuel consumption: 228 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Manufacturer: Sauer-Danfoss
Type: 90R 075
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 172,9 l/min
High pressure limiation: 435 +/-15 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Manufacturer: Sauer-Danfoss
Type: CR 31
Transmission ratio: 45,6
Travel motor, rear:
Manufacturer: Sauer-Danfoss
Type: 51D110
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 50 cm3/U
Perm. leak oil quantity: 2 l/min
Drum drive:
Manufacturer: Sauer-Danfoss
Type: 51C 110
System: Axial piston-swash plate
11. BOMAG Central Service Seite 2 von 2
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Displacement stage 1: 110 cm3/U
Displacement stage 2: 40,3 cm3/U
Perm. leak oil quantity: 2 l/min
Vibration pump:
Manufacturer: Sauer-Danfoss
Type: 42R 041
System: Axial piston-swash plate
Max. displacement: 41 cm3/U
Starting pressure: 350+/-50 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Manufacturer: Sauer-Danfoss
Type: MMF 044
System: Axial piston-swash plate
Displacement: 44 cm3/U
Frequency: 30/36 Hz
Amplitude: 1,8/0,9 mm
Steering and charge pump:
Manufacturer: Bosch
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 225+/-15 bar
Steering valve:
Manufacturer: Sauer-Danfoss
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Manufacturer: Dana
Type: CHC 193/51
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 20 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 20 l (SAE 15W-40, API SJ/CF)
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 1,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2,9 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 2,8 l (SAE 90 EP, API GL 5)
AC refrigerant: 1100 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
12. BOMAG Central Service Seite 1 von 2
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BOMAG Central Service - Technical data and adjustment values
Status: 2001-07-09
Product type: BW 216 D-3
Type No.: 580 40
Serial numbers from: 101 580 40 0182
Serial numbers up to: 101 580 82 1019
Engine:
Manufacturer: Deutz
Type: BF6M1013E
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 145 kW
Power data at nominal speed of: 2300 U/min
Low idle speed: 850+/-150 U/min
High idle speed: 2375+/-125 U/min
Spec. fuel consumption: 228 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Manufacturer: Sauer-Danfoss
Type: 90R 075
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 178,1 l/min
High pressure limiation: 435 +/-15 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Manufacturer: Sauer-Danfoss
Type: CR 31
Transmission ratio: 45,6
Travel motor, rear:
Manufacturer: Sauer-Danfoss
Type: 51D110
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 50 cm3/U
Perm. leak oil quantity: 2 l/min
Drum drive:
Manufacturer: Sauer-Danfoss
Type: 51C 110
System: Axial piston-swash plate
13. BOMAG Central Service Seite 2 von 2
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Displacement stage 1: 110 cm3/U
Displacement stage 2: 40,3 cm3/U
Perm. leak oil quantity: 2 l/min
Vibration pump:
Manufacturer: Sauer-Danfoss
Type: 42R 041
System: Axial piston-swash plate
Max. displacement: 41 cm3/U
Starting pressure: 350+/-50 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Manufacturer: Sauer-Danfoss
Type: MMF 044
System: Axial piston-swash plate
Displacement: 44 cm3/U
Frequency: 30/36 Hz
Amplitude: 1,8/0,9 mm
Steering and charge pump:
Manufacturer: Bosch
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 225+/-15 bar
Steering valve:
Manufacturer: Sauer-Danfoss
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Manufacturer: Dana
Type: CHC 193/51
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 20 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 20 l (SAE 15W-40, API SJ/CF)
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 1,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2,9 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 2,8 l (SAE 90 EP, API GL 5)
AC refrigerant: 1100 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
14. BOMAG Central Service Seite 1 von 2
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BOMAG Central Service - Technical data and adjustment values
Status: 2001-07-09
Product type: BW 216 D-3
Type No.: 580 40
Serial numbers from: 101 580 40 1020
Engine:
Manufacturer: Deutz
Type: BF6M1013E
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 137 kW
Power data at nominal speed of: 2200 U/min
Low idle speed: 850+/-150 U/min
High idle speed: 2350+/-100 U/min
Spec. fuel consumption: 228 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Manufacturer: Sauer-Danfoss
Type: 90R 075
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 178,1 l/min
High pressure limiation: 435 +/-15 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Manufacturer: Sauer-Danfoss
Type: CR 31
Transmission ratio: 45,6
Travel motor, rear:
Manufacturer: Sauer-Danfoss
Type: 51D110
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 50 cm3/U
Perm. leak oil quantity: 2 l/min
Drum drive:
Manufacturer: Sauer-Danfoss
Type: 51C 110
System: Axial piston-swash plate
Displacement stage 1: 110 cm3/U
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16. BOMAG Central Service Seite 2 von 2
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Displacement stage 2: 40,3 cm3/U
Perm. leak oil quantity: 2 l/min
Vibration pump:
Manufacturer: Sauer-Danfoss
Type: 42R 041
System: Axial piston-swash plate
Max. displacement: 41 cm3/U
Starting pressure: 350+/-50 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Manufacturer: Hydromatik
Type: A2FM 45
System: Axial piston-bent axe
Displacement: 45 cm3/U
Frequency: 30/36 Hz
Amplitude: 1,8/0,9 mm
Steering and charge pump:
Manufacturer: Bosch
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 225+/-15 bar
Steering valve:
Manufacturer: Sauer-Danfoss
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Manufacturer: Dana
Type: CHC 193/51
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 20 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 20 l (SAE 15W-40, API SJ/CF)
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 1,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2,9 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 2,8 l (SAE 90 EP, API GL 5)
AC refrigerant: 1100 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
17. BOMAG Central Service Seite 1 von 2
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BOMAG Central Service - Technical data and adjustment values
Status: 2001-07-09
Product type: BW 216 DH-3
Type No.: 580 42
Serial numbers from: 101 580 42 0101
Serial numbers up to: 101 580 42 0132
Engine:
Manufacturer: Deutz
Type: BF6M1013E
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 137 kW
Power data at nominal speed of: 2200 U/min
Low idle speed: 850+/-150 U/min
High idle speed: 2350+/-100 U/min
Spec. fuel consumption: 228 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Manufacturer: Sauer-Danfoss
Type: 90R 075
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 172,9 l/min
High pressure limiation: 435 +/-15 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Manufacturer: Sauer-Danfoss
Type: CR 31
Transmission ratio: 45,6
Travel motor, rear:
Manufacturer: Sauer-Danfoss
Type: 51D110
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 31,4 cm3/U
Perm. leak oil quantity: 2 l/min
Drum drive:
Manufacturer: Sauer-Danfoss
Type: 51C 110
System: Axial piston-swash plate
18. BOMAG Central Service Seite 2 von 2
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Displacement stage 1: 110 cm3/U
Displacement stage 2: 27,5 cm3/U
Perm. leak oil quantity: 2 l/min
Vibration pump:
Manufacturer: Sauer-Danfoss
Type: 42R 041
System: Axial piston-swash plate
Max. displacement: 41 cm3/U
Starting pressure: 350+/-50 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Manufacturer: Sauer-Danfoss
Type: MMF 044
System: Axial piston-swash plate
Displacement: 44 cm3/U
Frequency: 30/36 Hz
Amplitude: 1,8/0,9 mm
Steering and charge pump:
Manufacturer: Bosch
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 225+/-15 bar
Steering valve:
Manufacturer: Sauer-Danfoss
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Manufacturer: Dana
Type: CHC 193/51
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 20 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 20 l (SAE 15W-40, API SJ/CF)
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 1,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2,9 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 2,8 l (SAE 90 EP, API GL 5)
AC refrigerant: 1100 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)