2. Bharat
Forge
Established in
1960
No.1 in Engg.
steel
No.1 in Axle
aggregates
No.1 in
Forging

3. Products
Automotive
Crankshaft, cam
Shaft etc.
Non
Automotive
Shipping
Aerospace
Power

5. 1. Production division
 Forge Shop
 Forge Modernization Division 1,2&3
 A2 Line
 Heat Treatment Division
 Machined Component Division 1&2
 Heavy Forge Division 1&2

6. 2. Designing And Quality Control
Metallurgical Quality Control(MQC)
Closed Die Forging Division(CDFD)
3. Corporate Office Department
 Production & Planning
 Sales
 Material
 Finance
 International Trade Division

7. 4. Other Departments
Environmental Engg. Or Civil Department
Machine Tool Building
Safety Department

8. Forging is a manufacturing process involving the shaping of
metal using localized compressive forces
Processes:
 Drawn out
 Upset
 Squeezed in closed
compression dies

9. Introduction:
 Automated forging plant
 Closed Die Forging Process(Below 30 tones)
 Products- Crankshaft & Front Axle beam

10. Material Cutting Material Heating De scaling
SizeReduction-
Bending,Blockin
g&Finishing
PunchingTrimming

11. 16000T WEINGARTEN press
6000T PSH press
LKM
LKM-4000
LMZ-2500
PZS-5000
FMD-2
 PZS2-16000 tones capacity for screw press line
 Ajax – 6000 tones capacity for mechanical press line
 EUMUCO- 5000 tones capacity for mech. press line
 Maxi—2500 tones capacity for mech. Press line

12. 12500 tones press line for front axle beam and
crankshaft.
8000 tones press line for FAB, crankshaft,
connecting rod.
5500 tones press line for crankshaft.

13. forging of very heavy jobs.
Two divisions
Hydraulic manipulator having
capacity of 35 tones.
Thermal stability furnace,
Vertical heat treatment furnace.
Pressure capacity 16000 tones.

14.  Band saw
 Presses
 Rotary Hearth Furnace
 Induction Heating
 Robotic Arms
 CNC’s VMC’s

15.  Machining capacity 650,000 units per annum
 500,000 Front Axle Beams
 750,000 Steering Knuckles per annum

17.  Head of all department.
 Media for interaction
 Customers satisfaction
 Fulfillment of requirement
 Holds important departments viz.
PPC,Finanace,ITD,Materials etc.

18.  The ITD in BFL stands for “International Trade Division”.
 Sales and marketing in the international market.
 Major customers of BFL -Cummins, Caterpillar, Ford, Dana
group, Dangler, etc..
 International sales account for 50% of total sales from BFL.
 This department provides- all kinds of documentation.
 Packing, arrangements, contacting with supplying lines etc.
 Large containers used-
 which are filled with goods to transport.
 Takes one month to reach the goods to customer in US, 15
to 20 days in Europe and 10 to 15 days in Singapore