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21 oktober 2010 www.humiq.nl Automotive Functional Safety M. Van der Cruijsen
Content ,[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Domain 21 oktober 2010 www.humiq.nl ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Domain 21 oktober 2010 www.humiq.nl Safety critical Production Volume Automotive Chassis-,  Driveline systems Automotive Body systems Automotive Infotainment systems Aerospace Industrial automation Consumer Electronics
What is functional safety? ,[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Example 21 oktober 2010 www.humiq.nl ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],ECU
Example 21 oktober 2010 www.humiq.nl ,[object Object],[object Object],[object Object],[object Object],ECU
Example 21 oktober 2010 www.humiq.nl Spontaneous steering could occur due to failures, causing a disaster + =
Why functional safety? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
21 oktober 2010 www.humiq.nl ,[object Object],[object Object],Safety Standards
Safety Standards (2) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Safety Lifecycle ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Hazard & Risk Analysis ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Hazard & Risk Analysis ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
FMEA ,[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Fault & Event Tree Analysis ,[object Object],21 oktober 2010 www.humiq.nl
Risk Analysis (ALARP) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Tolerable when no further reduction possible, or costs are disproportionate to improvement 21 oktober 2010 www.humiq.nl Intolerable region Largely acceptable region ALARP or tolerable region Risk Negligible risk
ALARP region 21 oktober 2010 www.humiq.nl
Example ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl But… This is not only calculation also “common sense”
Safety Functions ,[object Object],[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Safety Integrity Level ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Quantitative Example ,[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Safety Integrity Requirements ,[object Object],[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Outcome: Safety Requirements ,[object Object],[object Object],[object Object],[object Object],[object Object],Safety Function &  Integrity Requirements Safety functions 21 oktober 2010 www.humiq.nl
Realization ,[object Object],[object Object],21 oktober 2010 www.humiq.nl
Measures & Techniques ,[object Object],21 oktober 2010 www.humiq.nl
21 oktober 2010 www.humiq.nl Measures & Techniques
IEC 61508 architecture coverage 21 oktober 2010 www.humiq.nl
Practical Examples ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Sensor error detection(1) ,[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
[object Object],[object Object],[object Object],[object Object],Sensor error detection(2) 21 oktober 2010 www.humiq.nl
[object Object],[object Object],[object Object],[object Object],Sensor error detection(3) 21 oktober 2010 www.humiq.nl
Emergency Shutdown ,[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Open Loop Protected Single Channel (1) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Closed loop protected single channel(2) ,[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Dual Closed-Loop Channels ,[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
3-Ebene Concept ,[object Object],21 oktober 2010 www.humiq.nl
Software & Microcontroller Checks ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
Summary ,[object Object],[object Object],[object Object],21 oktober 2010 www.humiq.nl
21 oktober 2010 www.humiq.nl

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Breinstorm@HUMIQ - Automotive functionalsafety

  • 1. 21 oktober 2010 www.humiq.nl Automotive Functional Safety M. Van der Cruijsen
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  • 4. Domain 21 oktober 2010 www.humiq.nl Safety critical Production Volume Automotive Chassis-, Driveline systems Automotive Body systems Automotive Infotainment systems Aerospace Industrial automation Consumer Electronics
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  • 8. Example 21 oktober 2010 www.humiq.nl Spontaneous steering could occur due to failures, causing a disaster + =
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  • 18. ALARP region 21 oktober 2010 www.humiq.nl
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  • 27. 21 oktober 2010 www.humiq.nl Measures & Techniques
  • 28. IEC 61508 architecture coverage 21 oktober 2010 www.humiq.nl
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  • 40. 21 oktober 2010 www.humiq.nl

Editor's Notes

  1. Functional Safety is part of the overall safety that depends on a system or equipment operating correctly in response to it’s inputs. (per IEC 61508-0) Functional Safety is the way to evaluate and determine the risk of using complex and simple circuit to perform a safety function. The safety function must always be performed under normal/undisturbed conditions and under fault conditions (Fail Safe).
  2. You can roughly split the automotive software domain into 4 different sub-domain. Infotainment: audio/video, naviation, communication Powertrain: engine managment, gearbox Chassis: breaking, steering, suspension applications Body: IVN gateway comort systems Infotainment is naar omvang de grootste, maar functional safety is vooral van toepassing op de andere 3 gebieden. Steeds meer verbindingen tussen de domeinen.: E-call: airbaig unit – comminicatie – navigatie.
  3. Another way to look at this domain is characterizing prodution volume and the infuency on safety. A Car is a high volume consumer products, this means that there is similar pressure on cost-price and time-to-market as a CD-player. But some applications in a vehical have a direct impact on the safety of the passengers and the enviorment. Auto is het meest complexe consumenten product.
  4. Functional Safety is part of the overall safety that depends on a system or equipment operating correctly in response to it’s inputs. (per IEC 61508-0) Functional Safety is the way to evaluate and determine the risk of using complex and simple circuit to perform a safety function. The safety function must always be performed under normal/undisturbed conditions and under fault conditions (Fail Safe).
  5. The system can be described in only a few basic requirements. 1 functional requirment: The rea axle shall steer based on the front axle angle and speed. 1 safety requirement . Truck may not roll over, un any circumstance or condtion due to spontaneous or incorrect steering.
  6. The system can be described in only a few basic requirements. 1 functional requirment: The rea axle shall steer based on the front axle angle and speed. 1 safety requirement . Truck may not roll over, un any circumstance or condtion due to spontaneous or incorrect steering.
  7. Wrong steering actions are an immediat risk, especially for trucks transporting liquedes (like patrol). An accident with such a vehical on highway can have enourmous personal, enviormental and economical impact. Injuries of the truckdriver, leaking fluids, economical losses due to trafic jams etc.. All this can happen when a single bit is programmed wrong (e.g. positive/negative sign in a calculation).
  8. Functional Safety is part of the overall safety that depends on a system or equipment operating correctly in response to it’s inputs. (per IEC 61508-0) Functional Safety is the way to evaluate and determine the risk of using complex and simple circuit to perform a safety function. The safety function must always be performed under normal/undisturbed conditions and under fault conditions (Fail Safe).
  9. Part 1: General. Part 2: System & Hardware, Part 3: Software, Part 4: Definitions, Part 5: Determination of SIL Level, Part 6: Application of Part 2 & 3, Part 7: Measures & Techniques.
  10. IEC-61508 life cycle just as reference example. - Highlight
  11. Hazard & Risk Analysis are repeated when a requirement is changed. If needed risk can not be accepted, risk reduction needs to be done by means of safety systems, external facilities, etc.
  12. Drawback: Focus on single failures, not combined failures.
  13. * If risk can not be accepted, risk reduction needs to be done by means of safety systems, external facilities, etc. In the ALARP region: Risk is undertaken, only when a benefit is desired. Upper and lower ALARP regions are often chosen in probability of failure per year.
  14. In orange: ALARP region to be analyzed!
  15. * All depends on the needs of the customer and other related issues… This is just a guideine.
  16. 3.5.1 safety function function to be implemented by an E/E/PE safety-related system, other technology safetyrelated system or external risk reduction facilities, which is intended to achieve or maintain a safe state for the EUC, in respect of a specific hazardous event (see 3.4.1) 3.5.2 safety integrity probability of a safety-related system satisfactorily performing the required safety functions under all the stated conditions within a stated period of time
  17. RS: SIL Level 3. SIL level 4 normally not obtained within automotive  Nuclear factories etc.
  18. Way in which a safety-related system is intended to be used, with respect to the frequency of demands made upon it, which may be either low demand mode: where the frequency of demands for operation made on a safety related system is no greater than one per year and no greater than twice the proof-test frequency. high demand or continuous mode: where the frequency of demands for operation made on a safety-related system is greater than one per year or greater than twice the proof-check frequency.
  19. As well as for software architecture, design, etc. Also planning issues and processes. Mention referenced to tables.
  20. If Sensor_1 = Sensor_2, no problems, little risk both are damaged. But what if Sensor_1 != Sensor_2, who is right….  3 sensors… (Next slide)
  21. Both micro’s with safety framework, status exchange. Dual channel on first uC, single channel on second channel  Values are compared. Cyclic watchdog triggering
  22. Self Diagnosis for each microcontroller.