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International Journal of Trend in Scientific Research and Development (IJTSRD)
Volume 7 Issue 3, May-June 2023 Available Online: www.ijtsrd.com e-ISSN: 2456 – 6470
@ IJTSRD | Unique Paper ID – IJTSRD56234 | Volume – 7 | Issue – 3 | May-June 2023 Page 194
Proactive Maintenance for Pavement using Micro Surfacing
Shubham Gupta, Mr. Hariram Sahu
School of Engineering Eklavya University, Damoh, Madhya Pradesh, India
ABSTRACT
One of the areas of civil engineering with the quickest growth over
the past ten years has been the field of materials treated with asphalt
emulsion for road surface treatment. Understanding the field
performance of materials treated with asphalt emulsion as well as the
asphalt emulsion technology has received a lot of attention and study.
The use of recycled materials, the impact of filler, the unique
properties of the asphalt emulsion, and the mixture's rutting
resistance are just a few of the aspects that need further experimental
investigation, according to a review of research studies on micro-
surfacing mixtures.
KEYWORDS: emulsion, surface treatment, mix design, recycled
materials, asphalt, resistance
How to cite this paper: Shubham Gupta
| Mr. Hariram Sahu "Proactive
Maintenance for Pavement using Micro
Surfacing"
Published in
International Journal
of Trend in
Scientific Research
and Development
(ijtsrd), ISSN: 2456-
6470, Volume-7 |
Issue-3, June 2023, pp.194-197, URL:
www.ijtsrd.com/papers/ijtsrd56234.pdf
Copyright © 2023 by author (s) and
International Journal of Trend in
Scientific Research and Development
Journal. This is an
Open Access article
distributed under the
terms of the Creative Commons
Attribution License (CC BY 4.0)
(http://creativecommons.org/licenses/by/4.0)
I. INTRODUCTION
In order to prevent extensive rehabilitation work on
heavy traffic roads, micro surfacing was created in an
effort to create a thicker slurry seal that could be
employed in wheel tracks and ruts. To achieve this,
premium aggregates and emulsions were mixed
together to create a stable product that can be put in
many stone thicknesses and resist rutting. Selected
aggregates and bitumen were combined to create
micro-surfacing, an asphalt emulsion treated material.
Emulsifiers and polymers were then added, allowing
the product to maintain its stability even when placed
in several stone thicknesses. Micro surfacing is the
uniform application of a mixture of polymerized
bitumen emulsion, specially graded fine aggregates,
cement, water, and additives over a properly prepared
surface. The mixture is mixed homogeneously on site
in a dedicated machine built specifically for the task.
The road's surface qualities can be restored and
preserved using the environmentally friendly surface
treatment known as microsurfacing. It comes in two
varieties: Type II, which is 4 to 6 mm thick, and Type
III, which is 6 to 8 mm thick. It consists of a mixture
of graded aggregate, cement, water, a polymer
modified asphalt emulsion, and additives. With the
aid of specialised paving machinery, this mixture is
applied in a semi-liquid state. Resurfacing as a
wearing course can be accomplished using
microsurfacing. It is less expensive than hot mix
treatment. Without altering the current profile, it
provides a smooth surface. Although micro surfacing
has long been used as a regular maintenance method
in place of hot mix overlays, it wasn't until 1999–
2000 that Yala Construction and Elsamex SA, Spain
brought it to India under the brand name Macro Seal.
Indian Road Congress (IRC), IRC: SP:81-2008 -
Tentative Specifications for Slurry Seal and Micro
surfacing, provide instructions on how to applymicro
surfacing in India.
OBJECTIVE
Best on the present study following objectives are
drawn.
Provides great surface roughness and skid
resistance; increases safety; and increases rider
comfort.
Environmentally friendly - no need for heating or
hot paving, which reduces environmental
pollution.
Provides new wearing surface.
Increases rider comfort, road life, and safety.
IJTSRD56234
International Journal of Trend in Scientific Research and Development @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID – IJTSRD56234 | Volume – 7 | Issue – 3 | May-June 2023 Page 195
Protecting natural resources.
To offer affordable preventative maintenance for
the pavement.
A quicker laying procedure.
II. Literature review
(Robati et al., 2012) • Extends the life of the road and
improves rider comfort and safety.
Actually, these techniques consider the same test
methodologies for both systems without
distinguishing between Slurry Seal and
Microsurfacing mix design. Studies conducted bythe
Texas Transport Institute (TTI) demonstrated the
issues with using the current micro-surfacing
techniques and recommended the creation of a
thorough mix design tailored specifically for micro-
surfacing (TTI, 1995). In order to create a logical
combination, the California Department of
Transportation (Caltrans) has also investigated both
Slurry Seal and Micro-surfacing technologies
separately.
Extends the life of the road and improves rider
comfort and safety.
Actually, these techniques consider the same test
methodologies for both systems without
distinguishing between Slurry Seal and
Microsurfacing mix design. The design process was
detailed in research by the Texas Transport Institute
(TTI) (Caltrans, 2004). The minister de transport
Quebec (MTQ) has created its own micro-surfacing
definition. Similar standards and guidelines are used
in the European Union to develop Slurry Seal and
Micro-surfacing. Slurry Seal and Micro-surfacing
systems have been used in several nations, including
Germany, France, the United Kingdom, and South
Africa, which have created particular rules for their
usage. ISSA and ASTM are the standards that are
most often utilised internationally among all of these
others. 2018 (Petrova et al.) The creation of a
contemporary, effective transport infrastructure that
complies with international standards is given
significant consideration in the governmental plan
established for the growth of the building materials
sector (Skvortsov, 2012). In Russia, asphalt concretes
are now employed in the construction of roads. The
asphalt concrete surface has a typical service life of
around 10 years, however this can be affected by both
natural and man-made influences, resulting in a
shorter service life. In foreign nations, cement
concrete roads are becoming more prevalent while
asphalt concrete roads are steadily declining in
percentage. Roads made of cement and concrete are
increasingly used as arterials. In certain European
nations, their percentage approaches 50%, while in
the USA, it reaches 60%. Their share in Russia is
currently between 2 and 3%. Decree No. 656 of the
Government of the Russian Federation, dated 30 May
2017, established the target of increasing the interval
between road surface inter-concrete surfaces that need
to be repaired, from one to five years. Asphalt
concrete surfaces can be replaced with more durable
surfaces composed of alkali activated slag (cement-
free) concrete in addition to cement concrete surfaces
(et al., 2017; Petrova and Prokofieva, 2015). The aim
of the study is to compare the corrosion resistance of
Portland cement concrete and alkali activated slag
concrete in corrosive oil-containing media. It has
been shown that, after five years of observation,
concrete with an alkali activated slag binder absorbed
the corrosive medium at a rate that was 3.8 times
lower than Portland cement concrete. This difference
may be attributed to the unique characteristics of the
alkali activated slag concrete structure. Alkali
activated slag concrete has a 1.15 resistance
coefficient in bending tests, whereas the resistance
coefficient of In bending testing, Portland cement
concrete scores 0.82. Therefore, it is proven that
concretes made of alkali activated slag are more
durable in corrosive oil-containing mediums.
2018 (Anonymous) On the Brooklyn Bridge,
microsurfacing was used for the pavement surfacing.
The type III mix design was installed on the bridge's
steel grid deck at night, and the results were good due
to the heavy traffic and the requirement for quick
condition timing.
2018 (Garfa et al.) Another research assessed the
efficiency of type III microsurfacing in restoring old,
rutted asphalt slabs. According to the study's
findings, thermal ageing of the slabs improves the
rutting resistance of hot mix asphalt that has
undergone microsurfacing rehabilitation.
2019 (Salleh, et al.) Microsurfacing was used to
restore the LATAR roadway as part of a Malaysian
project. The findings after 36 months of operation
revealed that microsurfacing significantly improved
rutting, roughness, and skid resistance.
International Journal of Trend in Scientific Research and Development @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID – IJTSRD56234 | Volume – 7 | Issue – 3 | May-June 2023 Page 196
III. Grading of Aggregates
Sieve Size
% Passing (Minimum Layer Thickness)
Type II (4-6 mm) Type III(6-8 mm)
9.5mm 100
6.3mm 100 90-100
4.75mm 90-100 70-90
2.36mm 65-90 45-70
1.18mm 45-70 28-50
600 micron 30-50 19-34
300 micron 18-30 12-25
150micron 10-21 7-18
75 micron 5-15 5-15
Graph 1. Plot of Raw data for Cohesion test at 30 min
IV. Conclusion
Based on the above study following conclusions can
be made:
1. Under extremely acidic conditions (pH 2), where
the majority of bitumen emulsion stabilisers
undergo acid hydrolysis and lose their ability to
stabilise the bitumen emulsions, the Bio Stab MY
used in this study significantly improves storage
stability of quick setting bitumen emulsion.
2. In comparison to EVA modification, SBS
modification of limited penetration bitumen
residue has better stiffness, suggesting greater
resistance to loading. This can be explained by
the fact that SBS modified bitumen is more
elastic than EVA modified bitumen.
3. Unmodified low penetration bitumen emulsion
produced bitumen residue that was stiffer than the
original PG 58-28 bitumen. This suggests that it
may be possible to create cold mix asphalt that is
as rigid as traditional HMA mixtures.
References
[1] Kumar R, Ryntathiang T (2016) “New
Laboratory Mix Methodology of
Microsurfacing and Mix Design” 11th
Transportation Planning and Implementation
Methodologies for Developing Countries,
TPMDC 2014, 10-12 December 2014,
Mumbai, India.
[2] Y. Luo, K. Zhang, X. Xie, and X. Yao,
“Performance evaluation and material
optimization of microsurfacing based on
cracking and rutting resistance” Construction
and Building Materials, vol. 206, pp. 193–200,
2019.M. Young, The Technical Writer’s
Handbook. Mill Valley, CA: University
Science, 1989.
[3] FHWA. (2005). Memorandum on Pavement
Preservation Definitions.
[4] Uzarowski L. et I. Bashir. (2007). “A Rational
Approach for Selecting the Optimum Binder
Pavement Preventive and Rehabilitation
Treatments–Two Practical Examples from
Ontario”. In Annual Conference of the
Transportation Association of Canada.
(Saskatoon).
[5] Singh, G. and Singh, J. (2008) Highway
Engineering, Fifth Edition, Standard
Publication Distributors, Delhi.
International Journal of Trend in Scientific Research and Development @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID – IJTSRD56234 | Volume – 7 | Issue – 3 | May-June 2023 Page 197
[6] Rigden, P. J. 1947. “The Use of Fillers in
Bituminous Road Surfacings A Study of Filler-
Binder Systems In Relation To Filler
Characteristics”. Journal of the Society of
Chemical Industry.
[7] Einstein, A. 1956. “Investigation on the Theory
of Brownian Motion”. Analytical Physic.
[8] Traxler, R. N. 1961. “Asphalt: its Composition,
Properties, and Uses”, Reinhold, New York.
[9] Hixon, C. D., and D. A. Oten. 1993.“Nine years
of microsurfacing in Oklahoma”,
Transportation Research Record, no. 1392, pp.
13–19.
[10] Roger E. Smith, Colin K. Beatty, Joe W.
Button, Steven E. Stacy, and Edward M.
Andrews 1994, “USE OF MICRO-
SURFACING IN HIGHWAY PAVEMENTS”
[11] Andrews, E., E. Smith, K. Beatty, and W.
Button. 1995. “Evaluation of micro-surfacing
mixture design procedures and the effects of
material variation on the test responses.”
Research report 1289-1. Texas Department of
Transportation (Federal Highway
administration).
[12] Hicks, R. G. K. Dunn, and J. Moulthrop.1997.
“Framework for selecting effective preventive
maintenance treatments for flexible
pavements”, Transportation Research Record,
no. 1597, pp. 1–10.
[13] Schilling P. 2002. “Success with bituminous
emulsions requires a well-balanced chemistry
of emulsions, bitumen and aggregate”, In
Proceedings of the International Slurry
Surfacing Association Conference, Berlin,
Germany.
[14] Takamura, K. (2000). SBR Synthetic Latex in
Paving Applications. Bitumen Asia, pp. 20-21.
Singapore.
[15] Ducasse, K., Distin, T., & Osborne, L. (2004).
The Use of Microsurfacing as a Cost 285
Effective Remedial Action for Surface Rutting.
8th Conference on Asphalt Pavements for
Southern Africa (CAPSA), Sun City, South
Africa.

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Proactive Maintenance for Pavement using Micro Surfacing

  • 1. International Journal of Trend in Scientific Research and Development (IJTSRD) Volume 7 Issue 3, May-June 2023 Available Online: www.ijtsrd.com e-ISSN: 2456 – 6470 @ IJTSRD | Unique Paper ID – IJTSRD56234 | Volume – 7 | Issue – 3 | May-June 2023 Page 194 Proactive Maintenance for Pavement using Micro Surfacing Shubham Gupta, Mr. Hariram Sahu School of Engineering Eklavya University, Damoh, Madhya Pradesh, India ABSTRACT One of the areas of civil engineering with the quickest growth over the past ten years has been the field of materials treated with asphalt emulsion for road surface treatment. Understanding the field performance of materials treated with asphalt emulsion as well as the asphalt emulsion technology has received a lot of attention and study. The use of recycled materials, the impact of filler, the unique properties of the asphalt emulsion, and the mixture's rutting resistance are just a few of the aspects that need further experimental investigation, according to a review of research studies on micro- surfacing mixtures. KEYWORDS: emulsion, surface treatment, mix design, recycled materials, asphalt, resistance How to cite this paper: Shubham Gupta | Mr. Hariram Sahu "Proactive Maintenance for Pavement using Micro Surfacing" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456- 6470, Volume-7 | Issue-3, June 2023, pp.194-197, URL: www.ijtsrd.com/papers/ijtsrd56234.pdf Copyright © 2023 by author (s) and International Journal of Trend in Scientific Research and Development Journal. This is an Open Access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0) (http://creativecommons.org/licenses/by/4.0) I. INTRODUCTION In order to prevent extensive rehabilitation work on heavy traffic roads, micro surfacing was created in an effort to create a thicker slurry seal that could be employed in wheel tracks and ruts. To achieve this, premium aggregates and emulsions were mixed together to create a stable product that can be put in many stone thicknesses and resist rutting. Selected aggregates and bitumen were combined to create micro-surfacing, an asphalt emulsion treated material. Emulsifiers and polymers were then added, allowing the product to maintain its stability even when placed in several stone thicknesses. Micro surfacing is the uniform application of a mixture of polymerized bitumen emulsion, specially graded fine aggregates, cement, water, and additives over a properly prepared surface. The mixture is mixed homogeneously on site in a dedicated machine built specifically for the task. The road's surface qualities can be restored and preserved using the environmentally friendly surface treatment known as microsurfacing. It comes in two varieties: Type II, which is 4 to 6 mm thick, and Type III, which is 6 to 8 mm thick. It consists of a mixture of graded aggregate, cement, water, a polymer modified asphalt emulsion, and additives. With the aid of specialised paving machinery, this mixture is applied in a semi-liquid state. Resurfacing as a wearing course can be accomplished using microsurfacing. It is less expensive than hot mix treatment. Without altering the current profile, it provides a smooth surface. Although micro surfacing has long been used as a regular maintenance method in place of hot mix overlays, it wasn't until 1999– 2000 that Yala Construction and Elsamex SA, Spain brought it to India under the brand name Macro Seal. Indian Road Congress (IRC), IRC: SP:81-2008 - Tentative Specifications for Slurry Seal and Micro surfacing, provide instructions on how to applymicro surfacing in India. OBJECTIVE Best on the present study following objectives are drawn. Provides great surface roughness and skid resistance; increases safety; and increases rider comfort. Environmentally friendly - no need for heating or hot paving, which reduces environmental pollution. Provides new wearing surface. Increases rider comfort, road life, and safety. IJTSRD56234
  • 2. International Journal of Trend in Scientific Research and Development @ www.ijtsrd.com eISSN: 2456-6470 @ IJTSRD | Unique Paper ID – IJTSRD56234 | Volume – 7 | Issue – 3 | May-June 2023 Page 195 Protecting natural resources. To offer affordable preventative maintenance for the pavement. A quicker laying procedure. II. Literature review (Robati et al., 2012) • Extends the life of the road and improves rider comfort and safety. Actually, these techniques consider the same test methodologies for both systems without distinguishing between Slurry Seal and Microsurfacing mix design. Studies conducted bythe Texas Transport Institute (TTI) demonstrated the issues with using the current micro-surfacing techniques and recommended the creation of a thorough mix design tailored specifically for micro- surfacing (TTI, 1995). In order to create a logical combination, the California Department of Transportation (Caltrans) has also investigated both Slurry Seal and Micro-surfacing technologies separately. Extends the life of the road and improves rider comfort and safety. Actually, these techniques consider the same test methodologies for both systems without distinguishing between Slurry Seal and Microsurfacing mix design. The design process was detailed in research by the Texas Transport Institute (TTI) (Caltrans, 2004). The minister de transport Quebec (MTQ) has created its own micro-surfacing definition. Similar standards and guidelines are used in the European Union to develop Slurry Seal and Micro-surfacing. Slurry Seal and Micro-surfacing systems have been used in several nations, including Germany, France, the United Kingdom, and South Africa, which have created particular rules for their usage. ISSA and ASTM are the standards that are most often utilised internationally among all of these others. 2018 (Petrova et al.) The creation of a contemporary, effective transport infrastructure that complies with international standards is given significant consideration in the governmental plan established for the growth of the building materials sector (Skvortsov, 2012). In Russia, asphalt concretes are now employed in the construction of roads. The asphalt concrete surface has a typical service life of around 10 years, however this can be affected by both natural and man-made influences, resulting in a shorter service life. In foreign nations, cement concrete roads are becoming more prevalent while asphalt concrete roads are steadily declining in percentage. Roads made of cement and concrete are increasingly used as arterials. In certain European nations, their percentage approaches 50%, while in the USA, it reaches 60%. Their share in Russia is currently between 2 and 3%. Decree No. 656 of the Government of the Russian Federation, dated 30 May 2017, established the target of increasing the interval between road surface inter-concrete surfaces that need to be repaired, from one to five years. Asphalt concrete surfaces can be replaced with more durable surfaces composed of alkali activated slag (cement- free) concrete in addition to cement concrete surfaces (et al., 2017; Petrova and Prokofieva, 2015). The aim of the study is to compare the corrosion resistance of Portland cement concrete and alkali activated slag concrete in corrosive oil-containing media. It has been shown that, after five years of observation, concrete with an alkali activated slag binder absorbed the corrosive medium at a rate that was 3.8 times lower than Portland cement concrete. This difference may be attributed to the unique characteristics of the alkali activated slag concrete structure. Alkali activated slag concrete has a 1.15 resistance coefficient in bending tests, whereas the resistance coefficient of In bending testing, Portland cement concrete scores 0.82. Therefore, it is proven that concretes made of alkali activated slag are more durable in corrosive oil-containing mediums. 2018 (Anonymous) On the Brooklyn Bridge, microsurfacing was used for the pavement surfacing. The type III mix design was installed on the bridge's steel grid deck at night, and the results were good due to the heavy traffic and the requirement for quick condition timing. 2018 (Garfa et al.) Another research assessed the efficiency of type III microsurfacing in restoring old, rutted asphalt slabs. According to the study's findings, thermal ageing of the slabs improves the rutting resistance of hot mix asphalt that has undergone microsurfacing rehabilitation. 2019 (Salleh, et al.) Microsurfacing was used to restore the LATAR roadway as part of a Malaysian project. The findings after 36 months of operation revealed that microsurfacing significantly improved rutting, roughness, and skid resistance.
  • 3. International Journal of Trend in Scientific Research and Development @ www.ijtsrd.com eISSN: 2456-6470 @ IJTSRD | Unique Paper ID – IJTSRD56234 | Volume – 7 | Issue – 3 | May-June 2023 Page 196 III. Grading of Aggregates Sieve Size % Passing (Minimum Layer Thickness) Type II (4-6 mm) Type III(6-8 mm) 9.5mm 100 6.3mm 100 90-100 4.75mm 90-100 70-90 2.36mm 65-90 45-70 1.18mm 45-70 28-50 600 micron 30-50 19-34 300 micron 18-30 12-25 150micron 10-21 7-18 75 micron 5-15 5-15 Graph 1. Plot of Raw data for Cohesion test at 30 min IV. Conclusion Based on the above study following conclusions can be made: 1. Under extremely acidic conditions (pH 2), where the majority of bitumen emulsion stabilisers undergo acid hydrolysis and lose their ability to stabilise the bitumen emulsions, the Bio Stab MY used in this study significantly improves storage stability of quick setting bitumen emulsion. 2. In comparison to EVA modification, SBS modification of limited penetration bitumen residue has better stiffness, suggesting greater resistance to loading. This can be explained by the fact that SBS modified bitumen is more elastic than EVA modified bitumen. 3. Unmodified low penetration bitumen emulsion produced bitumen residue that was stiffer than the original PG 58-28 bitumen. This suggests that it may be possible to create cold mix asphalt that is as rigid as traditional HMA mixtures. References [1] Kumar R, Ryntathiang T (2016) “New Laboratory Mix Methodology of Microsurfacing and Mix Design” 11th Transportation Planning and Implementation Methodologies for Developing Countries, TPMDC 2014, 10-12 December 2014, Mumbai, India. [2] Y. Luo, K. Zhang, X. Xie, and X. Yao, “Performance evaluation and material optimization of microsurfacing based on cracking and rutting resistance” Construction and Building Materials, vol. 206, pp. 193–200, 2019.M. Young, The Technical Writer’s Handbook. Mill Valley, CA: University Science, 1989. [3] FHWA. (2005). Memorandum on Pavement Preservation Definitions. [4] Uzarowski L. et I. Bashir. (2007). “A Rational Approach for Selecting the Optimum Binder Pavement Preventive and Rehabilitation Treatments–Two Practical Examples from Ontario”. In Annual Conference of the Transportation Association of Canada. (Saskatoon). [5] Singh, G. and Singh, J. (2008) Highway Engineering, Fifth Edition, Standard Publication Distributors, Delhi.
  • 4. International Journal of Trend in Scientific Research and Development @ www.ijtsrd.com eISSN: 2456-6470 @ IJTSRD | Unique Paper ID – IJTSRD56234 | Volume – 7 | Issue – 3 | May-June 2023 Page 197 [6] Rigden, P. J. 1947. “The Use of Fillers in Bituminous Road Surfacings A Study of Filler- Binder Systems In Relation To Filler Characteristics”. Journal of the Society of Chemical Industry. [7] Einstein, A. 1956. “Investigation on the Theory of Brownian Motion”. Analytical Physic. [8] Traxler, R. N. 1961. “Asphalt: its Composition, Properties, and Uses”, Reinhold, New York. [9] Hixon, C. D., and D. A. Oten. 1993.“Nine years of microsurfacing in Oklahoma”, Transportation Research Record, no. 1392, pp. 13–19. [10] Roger E. Smith, Colin K. Beatty, Joe W. Button, Steven E. Stacy, and Edward M. Andrews 1994, “USE OF MICRO- SURFACING IN HIGHWAY PAVEMENTS” [11] Andrews, E., E. Smith, K. Beatty, and W. Button. 1995. “Evaluation of micro-surfacing mixture design procedures and the effects of material variation on the test responses.” Research report 1289-1. Texas Department of Transportation (Federal Highway administration). [12] Hicks, R. G. K. Dunn, and J. Moulthrop.1997. “Framework for selecting effective preventive maintenance treatments for flexible pavements”, Transportation Research Record, no. 1597, pp. 1–10. [13] Schilling P. 2002. “Success with bituminous emulsions requires a well-balanced chemistry of emulsions, bitumen and aggregate”, In Proceedings of the International Slurry Surfacing Association Conference, Berlin, Germany. [14] Takamura, K. (2000). SBR Synthetic Latex in Paving Applications. Bitumen Asia, pp. 20-21. Singapore. [15] Ducasse, K., Distin, T., & Osborne, L. (2004). The Use of Microsurfacing as a Cost 285 Effective Remedial Action for Surface Rutting. 8th Conference on Asphalt Pavements for Southern Africa (CAPSA), Sun City, South Africa.