The document provides instructions for disassembling the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to remove parts like the cover, carrier assembly, ring gears, and seals. Safety notices are included to warn of hazards like heavy component weights, pressurized hydraulic fluid, and released spring forces during the process. The goal is to fully disassemble the final drive to facilitate repair or replacement of internal parts.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual Instant ...gongfuao7509
This document provides instructions for disassembling the final drive of a 318D2 L Excavator. It lists the required tools and describes a 33 step process to remove components such as the cover, carrier assembly, ring gears, and seals. Safety notices are included to warn of hazards such as stored spring energy and hydraulic fluid pressure. Detailed illustrations accompany each step.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual Instant ...ze6074xunong
This document provides instructions for disassembling the final drive component of a 318D2 L Excavator. It outlines 33 steps to fully disassemble the final drive. These include removing covers, plates, gears, shafts, seals, and housings. Various tools are required to take the final drive apart in a careful, systematic process. Cleaning parts is emphasized before disassembly to prevent dirt from entering components.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual (JEB0000...fujjsekmdm3ed
This document provides instructions for disassembling the final drive component of a 318D2 L Excavator. It outlines 33 steps to fully disassemble the final drive. These include removing covers, plates, gears, shafts, seals, and housings. Various tools are required to take the final drive apart in a careful, systematic process. Cleaning parts is emphasized before disassembly to prevent dirt entry.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual (JEB0000...nkog14651119
This document provides instructions for disassembling the final drive of a 318D2 L Excavator. It describes removing 33 individual parts in 29 steps, including removing plugs, springs, seats, spools, valves, adapters, and O-rings. Special care must be taken when removing parts under spring pressure. Various tools are required, and the document provides part numbers. The goal is to fully disassemble the final drive for repair or replacement of components.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual Instant ...yu5676962
This document provides instructions for disassembling the final drive of a 318D2 L Excavator. It lists the required tools and describes a 33 step process to remove components like the cover, carrier assembly, ring gears, and seals. Safety notices are included to warn of hazards like stored spring energy or hot/pressurized hydraulic fluid. The goal is to fully disassemble the final drive to facilitate repair or replacement of internal parts.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual (JEB0000...tingrm81805
This document provides instructions to disassemble the final drive on a 318D2 L Excavator. It outlines 33 steps to fully disassemble the final drive. These include removing covers, plates, gears, shafts, seals, and housings. Various tools are required including lifting devices, bolts, pins, and pullers. Proper cleaning and safety precautions are noted.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual Instant ...f8usejkdmmd8i
This document provides instructions to disassemble the final drive on a 318D2 L Excavator. It outlines 33 steps to fully disassemble the final drive. These include removing covers, plates, gears, shafts, seals, and housings. Detailed illustrations are provided to identify specific components. Safety precautions are noted regarding cleaning parts before disassembly and handling heavy components with lifting devices. Required tools are listed.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual Instant ...tengtui535
This document provides instructions for disassembling the final drive of a 318D2 L Excavator. It lists the required tools and gives step-by-step directions to remove parts like the cover, carrier assembly, ring gears, and seals. Safety notices are included to warn of hazards like stored spring energy or hot/pressurized hydraulic fluid. The goal is to fully disassemble the final drive to allow inspection and replacement of parts.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual Instant ...gongfuao7509
This document provides instructions for disassembling the final drive of a 318D2 L Excavator. It lists the required tools and describes a 33 step process to remove components such as the cover, carrier assembly, ring gears, and seals. Safety notices are included to warn of hazards such as stored spring energy and hydraulic fluid pressure. Detailed illustrations accompany each step.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual Instant ...ze6074xunong
This document provides instructions for disassembling the final drive component of a 318D2 L Excavator. It outlines 33 steps to fully disassemble the final drive. These include removing covers, plates, gears, shafts, seals, and housings. Various tools are required to take the final drive apart in a careful, systematic process. Cleaning parts is emphasized before disassembly to prevent dirt from entering components.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual (JEB0000...fujjsekmdm3ed
This document provides instructions for disassembling the final drive component of a 318D2 L Excavator. It outlines 33 steps to fully disassemble the final drive. These include removing covers, plates, gears, shafts, seals, and housings. Various tools are required to take the final drive apart in a careful, systematic process. Cleaning parts is emphasized before disassembly to prevent dirt entry.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual (JEB0000...nkog14651119
This document provides instructions for disassembling the final drive of a 318D2 L Excavator. It describes removing 33 individual parts in 29 steps, including removing plugs, springs, seats, spools, valves, adapters, and O-rings. Special care must be taken when removing parts under spring pressure. Various tools are required, and the document provides part numbers. The goal is to fully disassemble the final drive for repair or replacement of components.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual Instant ...yu5676962
This document provides instructions for disassembling the final drive of a 318D2 L Excavator. It lists the required tools and describes a 33 step process to remove components like the cover, carrier assembly, ring gears, and seals. Safety notices are included to warn of hazards like stored spring energy or hot/pressurized hydraulic fluid. The goal is to fully disassemble the final drive to facilitate repair or replacement of internal parts.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual (JEB0000...tingrm81805
This document provides instructions to disassemble the final drive on a 318D2 L Excavator. It outlines 33 steps to fully disassemble the final drive. These include removing covers, plates, gears, shafts, seals, and housings. Various tools are required including lifting devices, bolts, pins, and pullers. Proper cleaning and safety precautions are noted.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual Instant ...f8usejkdmmd8i
This document provides instructions to disassemble the final drive on a 318D2 L Excavator. It outlines 33 steps to fully disassemble the final drive. These include removing covers, plates, gears, shafts, seals, and housings. Detailed illustrations are provided to identify specific components. Safety precautions are noted regarding cleaning parts before disassembly and handling heavy components with lifting devices. Required tools are listed.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual Instant ...tengtui535
This document provides instructions for disassembling the final drive of a 318D2 L Excavator. It lists the required tools and gives step-by-step directions to remove parts like the cover, carrier assembly, ring gears, and seals. Safety notices are included to warn of hazards like stored spring energy or hot/pressurized hydraulic fluid. The goal is to fully disassemble the final drive to allow inspection and replacement of parts.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual Instant ...f8seodkdmdmed3
This document provides instructions for disassembling the final drive component of a 318D2 L Excavator. It outlines 33 steps to completely disassemble the final drive. These include removing covers, plates, gears, shafts, seals, and housings. Various tools are required to take the final drive apart in a careful, systematic process. The goal is to separate all individual parts for inspection or replacement.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual (JEB0000...fujskemdidk8u
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It outlines 33 steps to fully disassemble the final drive. These include removing covers, plates, gears, shafts, seals, and housings using various tools. Cleanliness is emphasized when disassembling to prevent dirt from entering components. Weights of parts are provided to aid safe removal.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual (JEB0000...hdjsjndndnd
This document provides instructions for disassembling the final drive of a 318D2 L Excavator. It describes removing 33 separate parts in 29 steps, including removing plugs, springs, seats, spools, valves, adapters, seals and bearings. Special care must be taken when removing parts under spring pressure. Various tools are required, and cleanliness is important to prevent dirt entry during disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix XGS) Service Repair Manual Instant ...gongfuao7509
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and describes 33 steps to fully disassemble the final drive components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the hydraulic components, and using lifting devices to remove heavier parts like the carrier assembly, ring gears, and main housing pieces. Safety notices are provided to release pressures and supports heavy parts.
Caterpillar Cat 318D2 L Excavator (Prefix XGS) Service Repair Manual Instant ...tengtui535
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the assembly housing various components, and using lifting devices to remove heavier parts like the carrier assembly, ring gears, and main housing pieces. Precautions are provided regarding releasing spring forces and containing hydraulic fluids during disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix XGS) Service Repair Manual Instant ...ze6074xunong
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and describes 33 steps to fully disassemble the final drive components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the hydraulic components, and using lifting devices to remove heavier parts like the carrier assemblies, ring gears, and housings. Safety notices are provided to release pressures and supports heavy parts.
Caterpillar Cat 318D2 L Excavator (Prefix XGS) Service Repair Manual Instant ...f8seodkdmdmed3
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the assembly housing various components, and using lifting devices to remove heavier parts like the carrier assembly, ring gears, and main housing pieces. Precautions are provided regarding releasing spring forces and containing hydraulic fluids during disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix XGS) Service Repair Manual Instant ...yu5676962
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and describes 33 steps to fully disassemble the final drive components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the hydraulic components, and using lifting devices to remove heavier parts like the carrier assembly, ring gears, and main housing pieces. Safety notices are provided to release pressures and supports heavy parts.
Caterpillar Cat 318D2 L Excavator (Prefix XGS) Service Repair Manual Instant ...f8usejkdmmd8i
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and begins by having the technician remove the final drive and travel motor assembly. It then provides step-by-step instructions to disassemble the various components of the final drive, including removing bolts, gears, seals, and housing pieces. Detailed illustrations are provided to aid in the disassembly process. Safety notices are also included regarding containing fluids and releasing pressure from the hydraulic system.
Caterpillar cat 318 d2 l excavator (prefix xgs) service repair manual (xgs000...f9oseikkdks
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and begins by having the technician remove the final drive and travel motor assembly. It then provides step-by-step instructions to disassemble the various components of the final drive, including removing bolts, gears, seals, and housing pieces. Detailed illustrations are provided to aid in the disassembly process. Safety notices are also included regarding containing fluids and releasing pressure from the hydraulic system.
Caterpillar Cat 318D2 L Excavator (Prefix XGS) Service Repair Manual (XGS0000...f8usiejdkmdd
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and describes 33 steps to fully disassemble the final drive components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the hydraulic components, and using lifting devices to remove heavier parts like the carrier assemblies, ring gears, and housings. Safety notices are provided to release pressures and supports parts during disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix XGS) Service Repair Manual (XGS0000...jfkskmdmmdd
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and describes 33 steps to fully disassemble the final drive components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the hydraulic components, and using lifting devices to remove heavier parts like the carrier assembly, ring gears, and main housing pieces. Safety notices are provided to release pressures and supports heavy parts.
Caterpillar Cat 318D2 L Excavator (Prefix XGS) Service Repair Manual (XGS0000...jfkskmmdmdm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and begins by having the technician remove the final drive and travel motor assembly. It then provides step-by-step instructions to disassemble the various components of the final drive, including removing bolts, gears, seals, and housing pieces. Detailed illustrations accompany each step to show how to position tools and lift components. Safety notices are also included regarding containing fluids and releasing pressure before working on hydraulic systems.
Caterpillar cat 318 d2 l excavator (prefix xgs) service repair manual (xgs000...fjskekdmjekm
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and describes 33 steps to fully disassemble the final drive components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the hydraulic components, and using lifting devices to remove heavier parts like the carrier assembly, ring gears, and main housing pieces. Safety notices are provided to release pressures and supports heavy parts.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...gongfuao7509
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and gives step-by-step instructions to remove parts such as the cover, carrier assembly, ring gears, and seals. Safety notices are included to warn of hazards such as released spring forces or hot/pressurized hydraulic oil. The goal is to fully disassemble the final drive to allow inspection and replacement of components.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...yu5676962
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive components. Key steps include removing the final drive from the machine, disassembling internal components like carriers and planetary gears, and separating housings. Safety notices are included to warn of hazards like stored spring energy or hot/pressurized fluids.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...f8usejkdmmd8i
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It describes:
- Required tools for disassembly
- Removing the final drive assembly and positioning it on a repair stand
- Disassembling the final drive components like the cover, carrier assembly, ring gears, and housing
- Removing planetary gears, shafts, seals and other internal parts
The detailed step-by-step process involves removing over 30 individual parts and components from the final drive assembly. Cleanliness and proper lifting of heavy components are emphasized for safety.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...f8seodkdmdmed3
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive components. Key steps include removing the final drive from the machine, disassembling internal components like carriers and planetary gears, and separating housings. Safety notices are included to release pressures and handle heavy parts. The detailed process is intended to allow thorough disassembly for repair or replacement of parts.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...ze6074xunong
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive and its components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the assembly while taking safety precautions for released spring forces, and using lifting devices to remove heavier internal components like the carrier assembly. The goal is to fully separate all individual parts for inspection or replacement.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
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This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the assembly housing various components, and using lifting devices to remove heavier parts like the carrier assembly, ring gears, and main housing pieces. Precautions are provided regarding releasing spring forces and containing hydraulic fluids during disassembly.
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- Removing the final drive assembly and positioning it on a repair stand
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Understanding Catalytic Converter Theft:
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Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318D2 L EXCAVATOR JEB
Configuration: 318D2 L Excavator JEB00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
318D2 Excavator Machine Systems
Media Number -UENR0198-03 Publication Date -01/12/2014 Date Updated -27/06/2018
i05453130
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
C 154-6181 Forcing Bolt 1
D 439-3940 Link Bracket 2
E
5F-7366 Forcing Bolt 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F - Loctite 5127 1
Start By:
a. Remove the final drive.
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3. Note: Cleanliness is an important factor. Before the disassembly procedure, thoroughly
clean the exterior of the component. This action will prevent dirt from entering the internal
mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from cover (2), and fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
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4. Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
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5. 10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
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7. Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
e. Remove bearing (12) from planetary gear (13).
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
Illustration 9 g00708162
13. Remove sun gear (14) from carrier assembly (15).
Illustration 10 g00708325
14. Remove spacer (16).
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8. Illustration 11 g00708184
Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate two ring gears (17).
Note: Two ring gears (17) are held together with Tooling (F). It may be necessary to heat
ring gears (17) in order to soften the sealant. Do not heat over 135 °C (275 °F) for more
than thirty minutes.
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9. Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
18. Fasten a suitable lifting device to the shackle.
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Disassemble carrier assembly (15), as follows.
Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
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10. Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
e. Remove bearings (22) from planetary gear (23).
21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
Illustration 17 g00708186
22. Remove O-ring seal (24) from main housing (18).
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11. Illustration 18 g00708187
23. Remove bolts (25) from gear (26).
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
Note: The motor housing will separate from main housing (18) once gear (26) is removed.
Make sure that the motor housing is supported.
Illustration 20 g00708211
25. Remove shims (27) from the main housing.
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12. Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from motor housing (28). The combined weight of main housing (18) and the final
drive sprocket is approximately 82 kg (180 lb).
Illustration 22 g00708214
28. Remove Duo-Cone seal (29) from motor housing (28).
29. Remove alignment pins (30).
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13. Illustration 23 g00708215
Illustration 24 g00708216
30. Remove Duo-Cone seal (31) from main housing (18).
31. Use Tooling (E) in order to remove bearings (32) and (33) from the main housing.
32. If necessary, remove the final drive sprocket from the main housing.
33. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318D2 L EXCAVATOR JEB
Configuration: 318D2 L Excavator JEB00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
318D2 Excavator Machine Systems
Media Number -UENR0198-03 Publication Date -01/12/2014 Date Updated -27/06/2018
i07255515
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 477-3191 M14x2x18 mm Lifting Eye Assembly 2
B 1P-2420 Transmission Repair Stand 1
C
6V-8214 M6x20mm Bolt 2
9X-8267 M6 Washer 2
D 8H-0663 Bearing Puller Assembly 1
E 422-5474 M16x2x24mm Lifting Eye Assembly 2
F 439-3938 Link Bracket 3
G 1U-9889 Crossblock 1
Start By:
a. Remove the final drive and the travel motor assembly.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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15. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
1. Thoroughly clean the outside of the final drive and travel motor prior to disassembly.
2. Remove the sprocket from the final drive and the travel motor assembly. The weight of the
sprocket is approximately 36 kg (79 lb).
Illustration 1 g06260984
3. Use Tooling (A) and a suitable lifting device to position final drive assembly (1) onto
Tooling (B). The weight of final drive assembly (1) is approximately 281 kg (620 lb).
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16. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 2 g06261012
Illustration 3 g06261017
4. Remove plug (2), spring (4), seat (3), and the O-ring seal.
Personal injury can result from being struck by parts propelled by a
released spring force.
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17. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 4 g06261029
Illustration 5 g06261032
5. Remove plug (5), spring (6), seat (7), stem assembly (8), and the O-ring seal.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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18. Illustration 6 g06261260
Illustration 7 g06261275
6. Remove plug (9), spring (12), seat (11), spool (10), and the O-ring seal.
Illustration 8 g06261285
7. Remove adapter (13) and the O-ring seal.
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19. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 9 g06261336
Illustration 10 g06261344
8. Remove plug (14), spring (16), valve (15), and the O-ring seal.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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20. Illustration 11 g06261519
Illustration 12 g06261532
9. Remove plug (17), spring (19), valve (18), and the O-ring seal.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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21. Illustration 13 g06261538
Illustration 14 g06261539
10. Remove plugs (20) and the O-ring seals.
11. Remove plugs (21), springs (23), valves (22), and the O-ring seals.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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22. Illustration 15 g06261563
12. Remove bolts (24) and valve body (25).
Illustration 16 g06263306
Port plate (28) may still be adhered to the barrel assembly.
13. Remove springs (26), port plate (28), and O-ring seals (27).
Illustration 17 g06261586
14. Remove bearing (29).
15. Remove O-ring seal (30).
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23. Illustration 18 g06261622
16. Use Tooling (C) and suitable prying devices to remove piston assembly (31).
Illustration 19 g06261625
17. Remove O-ring seal (32) and O-ring seal (33).
Illustration 20 g06261647
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24. Illustration 21 g06261665
18. Remove separator plates (34) and friction plates (35). Note the alternating order of separator
plates (34) and friction plates (35) for assembly purposes.
Illustration 22 g06261896
19. Remove barrel assembly (36). Do not allow the components of barrel assembly (36) to
come apart while you remove barrel assembly (36). The components of barrel assembly (36)
must be reinstalled in the original positions.
Illustration 23 g06261908
20. Remove piston assemblies (37) and retainer (38).
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25. Note: Mark the component locations for assembly purposes before you disassemble the
barrel assembly.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 24 g06261915
21. Remove guide (39).
Illustration 25 g06261922
22. Remove springs (40).
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26. Illustration 26 g06261927
23. Put location marks on swashplate (41) for assembly purposes. Remove swashplate (41).
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 27 g06261980
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27. Illustration 28 g06261983
24. Remove shaft assembly (42), keys (44), piston (43), and spring (45).
Illustration 29 g06261987
25. Use a suitable press and Tooling (D) to remove bearing (46) off the shaft assembly.
Illustration 30 g06262009
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28. Illustration 31 g06262033
26. Use Tooling (E) and a suitable lifting device to remove final drive assembly (47) from
Tooling (B) and reposition final drive assembly (47) as shown. The weight of final drive
assembly (47) is approximately 240 kg (530 lb).
Illustration 32 g06262046
27. Remove drain plugs (48), bolts (49), and cover (50).
Illustration 33 g06262473
28. Use Tooling (F) and a suitable lifting device to remove carrier assembly (51). The weight of
carrier assembly (51) is approximately 27 kg (60 lb).
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30. Illustration 37 g06262792
31. Remove sun gear (58).
Illustration 38 g06262846
32. Use Tooling (F) and a suitable lifting device to remove carrier assembly (59). The weight of
carrier assembly (59) is approximately 54 kg (120 lb).
Illustration 39 g06262855
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33. Illustration 43 g06262975
35. Use Tooling (F) and a suitable lifting device to remove final drive assembly (66) from
Tooling (B). The weight of final drive assembly (66) is approximately 154 kg (340 lb).
Illustration 44 g06263177
Illustration 45 g06263185
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34. Illustration 46 g06263201
36. Use Tooling (G) and a suitable press to remove washers (67).
Illustration 47 g06263235
37. Use Tooling (F) and a suitable lifting device to separate sprocket housing (68) and travel
motor housing (69). The weight of sprocket housing (68) is approximately 95 kg (210 lb).
The weight of travel motor housing (69) is approximately 59 kg (129 lb).
Illustration 48 g06263252
38. Remove duo cone seal (70).
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