Vdi zre
- 1. The VDI Centre for Resource Efficiency
A Competence Centre for SME
12th December 2012
Seite 1 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 2. An institution of the Association of German Engineers (VDI)
VDI (since 1856)
About 150.000 members 12.000 active experts
12 VDI- Societies ca. 200 new and revised
60 Technical Divisions Education VDI guidelines per year
VDI-Group
Innovation funding Technology Consulting Media Advanced Training
Seite 2 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 3. Institutional Context of VDI ZRE
VDI Group VDI Centre for Resource Efficiency
(VDI ZRE)
VDI e.V. VDI GmbH
■ project cooperation of the German
Ministry for the Environment (BMU)
VDI Verlag GmbH
Springer-VDI-Verlag GmbH
VDI Wissensforum
■ and the Association of German
GmbH
Engineers
VDI Technologiezentrum
■ funded in the framework of the
GmbH
VDI Zentrum National Climate Initiative of BMU.
Ressourceneffizienz
GmbH
Seite 3 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 4. VDI ZRE – The Mission
Science
Technology VDI ZRE
Promoting the realisation of resource-efficiency (RE) concepts in
relevant practical fields of technical applications aiming at:
Reducing the consumption of natural resources
Increasing the competitiveness of German SME
via applications of innovative technologies and processes
Focus: Manufacturing and Construction
Seite 4 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 5. Limitation of resources
Global Raw Material Usage Raw Material Usage:
80,000,000 1979: 35 Bill. t
Bauminerale 1989: 41 Bill. t
70,000,000
Erze & Industrieminerale 1999: 49 Bill. t
Rohstoffentnahme in TSD Tonnen
60,000,000 Fossile Energieträger
2009: 68 Bill. t
2050: 120 Bill. t ?
Biomasse
50,000,000
40,000,000 Driver:
30,000,000
growth of the
population
20,000,000
10,000,000 prosperity
-
Quelle: Krausmann et al. (2009): Growth in global materials use, GDP and population during the 20th century, Ecological
Economics Vol. 68, Nr. 10, 2696-2705, Version 1.2 (August 2011), www.uni-klu.ac.at/socec/inhalt/3133.htm
Seite 5 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 6. Limitation of resources
BGR DE
(Bundesanstalt für Geowissenschaften
und Rohstoffe):
From the geological point
of view there is no
limitation of the supply of
minerals and ores.
Shortages are only a
short- or midtime matter
There will be higher price
level by the strong
demand of the BRIC
states.
Quelle: BGR, 2012; http://www.bgr.bund.de/DE/Themen/Min_rohstoffe/Rohstoffwirtschaft/rohstoffwirtschaft_node.html
Seite 6 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 7. RESOURCE EFFICIENCY (RE)
AT SMES
Seite 7 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 8. Resource Efficiency (RE) at SMEs
Materials are the main cost
factor in the manufacturing Cost Structure
sector Manufacturing Sector
Other (Write-
Offs Rental
etc.)
Personal costs are less 19%
than 20% Interest
1%
Decreasing material Taxes Material
3% 44%
costs is the way to
strengthen the Staff
18%
company and
External
Support climate Suppliers
2%
protection Goods for
Resale Energy
11% 2%
Source: Federal Statistical Office Germany, 2009
Seite 8 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 9. Resource Efficiency (RE) at SMEs
Aim: increase in profit by 25%
Two Possibilities Cost Effectiveness of RE
Measures
Profit
turnover increase by 3%
25%
Material
material cost decrease from Cost Other
44% to 42,25% 44% 53%
Decrease in material cost by 1,7% leads to 25% more profit
Seite 9 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 10. Resource Efficiency (RE) at SMEs
Chipping out
of full block
Fabrication
out of
precast
molding
blank
reduced machining operation by 1800%, 68% less material and
89% less waste
Seite 10 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 11. Resource Efficiency (RE) at SMEs
Food industry
Source : Pfaffmann.de; own
1/3 less cost for natural gas; 200,000 l/a less sewage water –
ROI 2 years
Seite 11 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 12. Resource Efficiency (RE) at SMEs
>50% less costs for tool; 65% less energy; cost reduction >30%
Seite 12 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 13. Resource Efficiency (RE) at SMEs
75% less material; 75% less energy; cost reduction >30%
Seite 13 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 14. New Productionlines: Energy Plus Factory
Production of goods and energy
Savings by: Production focussed logistics
(Kanban)
Contineous quality audits
Energy by: efficient IT infrastructure
Heating by wood
Windenergy
Photovoltaik
Run-of-river station
Results: 25 % more Energy
Quelle: VDI ZRE (2011)
Seite 14 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 15. Financing new technologies for resource efficiency
Funding investments in resource efficient
production lines by the public bank KfW
Example: Replacement of a old printing machine
by a new one.
Investment: 11,000,000 EUR
Advantage for the company: Advantage for the environment*:
Paper: -1.930 KEUR/a* Paper: -2.839 t/a
Colour/Alcohol: -143 KEUR/a* Colour/Alcohol: -87 t/a
Electricity/Gas: -680 KEUR/a* Electricity/Gas: -13 Mio. kWh/a
more capacity CO2-emissions: -6.347 t/a
flexibel product design * based on the same production level
Seite 15 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
15
- 16. Resource Efficiency (RE) at SMEs - RE at Work
Results from consultancies since 2007
Net profit ratio: +2,5 %
Cost reduction: 220,000 € per year
Pay back time: 1-2 Years
Half of the efficiency measures can be directly implemented with an
investment of less than 10.000 €
Seite 16 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 17. German Resource Efficiency Program
(Deutsches Ressourceneffizienzprogramm (ProgRess)
relased by the federal goverment on
29.02.2012
Goals:
- Decoupling economical growth
from resource usage
- Minimizing environment impacts
- Responsibility for consumption of
resources
- Strengthen the competiveness of
the German industry
Seite 17 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 18. HOW TO CONVINCE SMES TO
IMPLEMENT RE
Seite 18 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 19. VDI ZRE Products and Projects
Process chains Resource Checks Innovation radar Database
Efficiency map Movies VDI-Handbook
Qualification Resource Efficiency
in Kooperation mit dem VDI e.V.
Seite 19 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 20. Efficiency map
RE map with information about:
Experts specialized in RE
consultancy
Best practice examples
Movies about exemplary
solutions for SMEs
Funding for RE investment
Seite 20 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 21. Resource Checks
Manufacturing
Metal Polymer
Basis module
processing processing
Varnishing Shape cutting Electrocoating
Foundry
Cold rolling Hot rolling
technology
Construction
Energy-
Facility
efficient
Management Lifts
Renovation
(Hospital)
(Hospital)
Online and offline versions
Seite 21 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 22. Process Chains
Example: Process Chain Foundry Technology
Showing RE potentials along a process chain. Available RE
knowledge is linked to dedicated sub processes.
Seite 22 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 23. Web Video Magazine
Web-based video-magazine: www.ressource-deutschland.tv or
www.resource-germany.tv
Movies are produced and
released at regular intervals
(currently 19 films are available)
Best practice examples are filmed
at SMEs
resource efficient processes are
explained by 3D animation
Seite 23 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 24. Handbook VDI Guidelines for RE
1 Methodische Grundlagen der Bewertung
von Ressourceneffizienz
VDI VDI VDI VDI VDI
4597 4598 4599 4600 4601
© Verein Deutscher Ingenieure (2011)
Rahmen RE in KRA KEA UI
KMU
2 Anwendung
VDI-Branchenleitfäden Produktionsintegrierter
Kennzahlen Umweltschutz
Branche Branche VDI VDI
Branche Branche 3 … VDI VDI
4075-3 4075-x
1 2 4075-1 4075-2
existing
3 Richtlinien zu Einzelfragen
in progress
VDI VDI VDI VDI VDI VDI VDI
2243 2343 4070 4661 … … … planned
In cooperation
Richtlinien-Screening (im Rahmen der turnusmäßigen Überprüfung) with VDI e.V.
Seite 24 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 25. Qualification course Resource Efficiency (RE)
Theoretical Introduction to RE (3 days)
RE through ecodesign
Methods and instruments for analysing and improving RE in the
production process
Innovation coaching
Practice module (2 days)
www.qualifizierung-re.de
Practical application of theory
Plant tours
Guided expert dialogue
Seite 25 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 26. Campaign „Competitive edge by Resource efficiency“
Goal of the campaigne:
„Triple win“-Potential for RE at SMEs:
1. Strengthen the competiveness by cost reduction
2. safeguarding industry's competitiveness
3. Environmental protection
Duration: 2 years
Schedule: 2011 - 2013
website www.das-zahlt-sich-aus.de since Nov. online
Seite 26 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 27. Campaign „Competitive edge by Resource efficiency“
Seite 27 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 28. Campaign „Competitive edge by Resource efficiency“
Seite 28 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 29. Campaign „Competitive edge by Resource efficiency“
Plan for 2013
• exhibition
• booth concept for local activities
• …
… Interaction.
Cooperation with local partners like chambers of commerce, unions etc.
Seite 29 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH
- 30. VDI Zentrum Ressourceneffizienz GmbH
Johannisstr. 5-6
D-10117 Berlin
+49 30 27 59 506-0
www.vdi-zre.de
info@vdi-zre.de
Seite 30 I Resource Efficiency by VDI | December 2012 | Werner Maass © VDI Zentrum Ressourceneffizienz GmbH