This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. It describes removing clips and disconnecting harnesses from the electronic unit injectors before removing bolts to take off the cover base. For installation, it instructs putting on a new gasket and bolts before reconnecting the harnesses and clips.
This document provides instructions for removing and installing the valve mechanism cover base and rocker shaft on a 320D LRR excavator with a C6.4 engine. The removal procedure details removing clips, harnesses, nuts and bolts to detach the cover base. Installation involves cleaning parts, installing a new gasket, and reattaching with bolts. Separate sections provide steps for disassembling and assembling the rocker shaft, including removing retaining rings, arms and springs. Precautions are given to prevent contamination of parts.
This document provides instructions for removing and installing the valve mechanism cover base and rocker shaft on a 320D LRR excavator with a C6.4 engine. The removal procedure details removing clips, harnesses, nuts and bolts to detach the cover base. Installation involves cleaning parts, installing a new gasket, and reattaching with bolts. Separate sections provide steps for disassembling the rocker shaft into individual parts and reassembling it.
This document provides instructions for removing and installing the valve mechanism cover base and rocker shaft on a 320D LRR excavator with a C6.4 engine. The removal procedure details removing clips, harnesses, nuts and bolts to detach the cover base. Installation involves cleaning parts, installing a new gasket, and reattaching with bolts. Separate sections provide steps for disassembling and assembling the rocker shaft, including removing retaining rings, arms and springs. Precautions are given to prevent contamination of parts.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel ring gear, flywheel housing seal, and installing replacement parts. The document contains diagrams to illustrate the procedures.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove the flywheel, flywheel housing, rear crankshaft seal, and installing replacements. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel ring gear, flywheel housing seal, and installing replacement parts. The document contains diagrams to illustrate the procedures.
The document provides instructions for removing and installing a flywheel on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the muffler brackets and flywheel bolts. Instructions are given for removing the flywheel itself using a lifting device and forcing bolts. Reinstalling involves cleaning surfaces, applying retaining compound, and torquing bolts to the specified value. The process for removing and installing the crankshaft rear seal and flywheel housing are also summarized.
The document provides instructions for removing and installing the flywheel on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the muffler brackets and flywheel bolts. Lifting devices are needed due to the flywheel's 50 kg weight. Instructions are given for removing the ring gear from the flywheel as well as installing a new wear sleeve and rear oil seal. Overall, the document contains detailed removal and installation steps for servicing the flywheel assembly.
This document provides instructions for removing and installing the valve mechanism cover base and rocker shaft on a 320D LRR excavator with a C6.4 engine. The removal procedure details removing clips, harnesses, nuts and bolts to detach the cover base. Installation involves cleaning parts, installing a new gasket, and reattaching with bolts. Separate sections provide steps for disassembling and assembling the rocker shaft, including removing retaining rings, arms and springs. Precautions are given to prevent contamination of parts.
This document provides instructions for removing and installing the valve mechanism cover base and rocker shaft on a 320D LRR excavator with a C6.4 engine. The removal procedure details removing clips, harnesses, nuts and bolts to detach the cover base. Installation involves cleaning parts, installing a new gasket, and reattaching with bolts. Separate sections provide steps for disassembling the rocker shaft into individual parts and reassembling it.
This document provides instructions for removing and installing the valve mechanism cover base and rocker shaft on a 320D LRR excavator with a C6.4 engine. The removal procedure details removing clips, harnesses, nuts and bolts to detach the cover base. Installation involves cleaning parts, installing a new gasket, and reattaching with bolts. Separate sections provide steps for disassembling and assembling the rocker shaft, including removing retaining rings, arms and springs. Precautions are given to prevent contamination of parts.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel ring gear, flywheel housing seal, and installing replacement parts. The document contains diagrams to illustrate the procedures.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove the flywheel, flywheel housing, rear crankshaft seal, and installing replacements. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel ring gear, flywheel housing seal, and installing replacement parts. The document contains diagrams to illustrate the procedures.
The document provides instructions for removing and installing a flywheel on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the muffler brackets and flywheel bolts. Instructions are given for removing the flywheel itself using a lifting device and forcing bolts. Reinstalling involves cleaning surfaces, applying retaining compound, and torquing bolts to the specified value. The process for removing and installing the crankshaft rear seal and flywheel housing are also summarized.
The document provides instructions for removing and installing the flywheel on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the muffler brackets and flywheel bolts. Lifting devices are needed due to the flywheel's 50 kg weight. Instructions are given for removing the ring gear from the flywheel as well as installing a new wear sleeve and rear oil seal. Overall, the document contains detailed removal and installation steps for servicing the flywheel assembly.
The document provides instructions for removing and installing the flywheel on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the muffler brackets and flywheel bolts. Lifting devices are needed due to the flywheel's 50 kg weight. Instructions are given for removing the ring gear from the flywheel as well as installing a new wear sleeve and rear oil seal. Overall, the document contains detailed removal and installation steps for servicing the flywheel assembly.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...dkdmidkkdk
The document provides instructions for removing and installing a flywheel housing on a 320D LRR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also describes installing a new oil seal during reinstallation using special tools and reinstalling the flywheel.
The document provides instructions for removing and installing a flywheel housing on a 320D LRR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also describes installing a new oil seal during reinstallation using special tools and reinstalling the flywheel.
The document provides instructions for removing and installing the flywheel on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the muffler brackets and flywheel bolts. Lifting devices are needed due to the flywheel's 50 kg weight. Instructions are given for removing the ring gear from the flywheel as well as installing a new crankshaft rear seal and wear sleeve. Reinstallation involves cleaning surfaces, applying retaining compound, and reinstalling bolts and brackets.
The document provides instructions for removing and installing a flywheel housing on a 320D LRR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing the housing, ensuring all parts are clean, and reinstalling the flywheel and electric starting motor.
The document provides instructions for removing and installing a flywheel on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove the flywheel, flywheel housing, and rear crankshaft seal. Instructions are given for cleaning and preparing the components, installing a new rear seal and wear sleeve, and securing the flywheel housing and flywheel. Similar procedures are outlined for removing and installing the crankshaft pulley.
The document provides instructions for removing and installing the flywheel on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove the flywheel bolts and housing, then lifting the flywheel off. Reinstallation involves cleaning surfaces, installing with bolts and checking runout. Removing the rear crankshaft seal and installing a new one is also described.
The document provides instructions for removing and installing the flywheel on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the muffler brackets and flywheel bolts. Instructions are given for removing the flywheel itself using a lifting device and forcing bolts. Reinstallation involves cleaning surfaces, applying retaining compound, and tightening bolts to the specified torque.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjjsekkdmme
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. The flywheel removal procedure involves using link brackets and forcing bolts to lift the flywheel off the crankshaft. The crankshaft pulley is removed using a combination puller tool. Both components are installed by reversing the removal process and tightening to the specified torques.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
- The document provides instructions to remove and install a crankshaft pulley on a Caterpillar C6.4 engine.
- To remove the pulley, use a combination puller tool to pull the pulley off the crankshaft. Clean any contaminants from the pulley and crankshaft mating surfaces.
- To install the pulley, apply a retaining compound to the crankshaft and pulley mating surfaces. Use a 46mm socket and installer tool to press the pulley onto the crankshaft. Reinstall the belt once the pulley is installed.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...xiapokang564341
- The document provides instructions to remove and install a crankshaft pulley on a Caterpillar C6.4 engine.
- To remove the pulley, use a combination puller tool to pull the pulley off the crankshaft. Clean any contaminants from the pulley and crankshaft mating surfaces.
- To install the pulley, apply a retaining compound to the crankshaft and pulley mating surfaces. Use a 46mm socket and installer tool to press the pulley onto the crankshaft. Reinstall the belt once the pulley is installed.
- The document provides instructions to remove and install a crankshaft pulley on a Caterpillar C6.4 engine.
- To remove the pulley, use a combination puller tool to pull the pulley off the crankshaft. Clean any contaminants from the pulley and crankshaft mating surfaces.
- To install the pulley, apply a retaining compound to the crankshaft and pulley mating surfaces. Use a 46mm socket and installer tool to press the pulley onto the crankshaft. Reinstall the belt once the pulley is installed.
- The document provides instructions to remove and install a crankshaft pulley on a Caterpillar C6.4 engine.
- To remove the pulley, use a combination puller tool to pull the pulley off the crankshaft. Clean any contaminants from the pulley and crankshaft mating surfaces.
- To install the pulley, apply a retaining compound to the crankshaft and pulley mating surfaces. Use a 46mm socket and installer tool to press the pulley onto the crankshaft. Reinstall the belt once the pulley is installed.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...sijipang18046
- The document provides instructions to remove and install a crankshaft pulley on a Caterpillar C6.4 engine.
- To remove the pulley, use a combination puller tool to pull the pulley off the crankshaft. Clean any contaminants from the pulley and crankshaft mating surfaces.
- To install the pulley, apply a retaining compound to the crankshaft and pulley mating surfaces. Use a 46mm socket and installer tool to press the pulley onto the crankshaft. Reinstall the belt once the pulley is installed.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...hvy7sbkw8e
The document provides instructions for removing and installing a flywheel housing on an excavator. It describes:
1) Removing bolts and washers to separate the flywheel housing from the cylinder block.
2) Using lifting equipment to remove the heavy flywheel housing.
3) Removing the gasket between the housing and cylinder block.
The document provides instructions for removing and installing a flywheel housing on an excavator. Key steps include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Lifting the flywheel housing off using tooling and a lifting device, as it weighs approximately 29 kg.
3. Removing the gasket between the flywheel housing and cylinder block.
The document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using link brackets and forcing bolts.
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter.
- Installing a new crankshaft rear seal with a wear sleeve using an installer, locator, bolts and washer.
- Removing the flywheel housing using link brackets and lifting it off with bolts and washers.
- Installing a new oil seal and bolting the flywheel housing back on with new gaskets.
- Removing the crankshaft pulley using a combination puller
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...xiapokang564341
The document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using link brackets and forcing bolts.
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter.
- Installing a new crankshaft rear seal with a wear sleeve using an installer, locator, bolts and washer.
- Removing the flywheel housing using link brackets and lifting it off with bolts and washers.
- Installing a new oil seal and bolting the flywheel housing back on with new gaskets.
- Removing the crankshaft pulley using a combination puller
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...sijipang18046
The document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using link brackets and forcing bolts.
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter.
- Installing a new crankshaft rear seal with a wear sleeve using an installer, locator, bolts and washer.
- Removing the flywheel housing using link brackets and lifting it off with bolts and washers.
- Installing a new oil seal and bolting the flywheel housing back on with new gaskets.
- Removing the crankshaft pulley using a combination puller
The document provides instructions for removing and installing various engine components on Caterpillar 336D2 excavators, including:
1) Removing and installing the engine oil filter and oil filter base.
2) Removing and installing the engine oil cooler.
3) Removing and installing the air cleaner assembly.
4) Removing and installing the turbocharger.
5) Removing and installing the water temperature regulator.
Detailed steps and illustrations are provided for each procedure.
This document provides instructions for disassembling a travel motor. It lists 27 steps to remove parts like the head, springs, pistons, bearings and seals. Tools required include bolts, nuts, retaining ring pliers, a bearing puller, and various adapters and eyebolts for safely removing parts with spring tension. Detailed illustrations accompany each step to ensure correct part identification and procedure. Safety notices warn of potential for parts propelled by springs and instruct wearing protective equipment.
More Related Content
Similar to Caterpillar Cat 320D LRR Excavator (Prefix ZGB) Service Repair Manual (ZGB00001 and up).pdf
The document provides instructions for removing and installing the flywheel on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the muffler brackets and flywheel bolts. Lifting devices are needed due to the flywheel's 50 kg weight. Instructions are given for removing the ring gear from the flywheel as well as installing a new wear sleeve and rear oil seal. Overall, the document contains detailed removal and installation steps for servicing the flywheel assembly.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...dkdmidkkdk
The document provides instructions for removing and installing a flywheel housing on a 320D LRR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also describes installing a new oil seal during reinstallation using special tools and reinstalling the flywheel.
The document provides instructions for removing and installing a flywheel housing on a 320D LRR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also describes installing a new oil seal during reinstallation using special tools and reinstalling the flywheel.
The document provides instructions for removing and installing the flywheel on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the muffler brackets and flywheel bolts. Lifting devices are needed due to the flywheel's 50 kg weight. Instructions are given for removing the ring gear from the flywheel as well as installing a new crankshaft rear seal and wear sleeve. Reinstallation involves cleaning surfaces, applying retaining compound, and reinstalling bolts and brackets.
The document provides instructions for removing and installing a flywheel housing on a 320D LRR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing the housing, ensuring all parts are clean, and reinstalling the flywheel and electric starting motor.
The document provides instructions for removing and installing a flywheel on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove the flywheel, flywheel housing, and rear crankshaft seal. Instructions are given for cleaning and preparing the components, installing a new rear seal and wear sleeve, and securing the flywheel housing and flywheel. Similar procedures are outlined for removing and installing the crankshaft pulley.
The document provides instructions for removing and installing the flywheel on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove the flywheel bolts and housing, then lifting the flywheel off. Reinstallation involves cleaning surfaces, installing with bolts and checking runout. Removing the rear crankshaft seal and installing a new one is also described.
The document provides instructions for removing and installing the flywheel on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the muffler brackets and flywheel bolts. Instructions are given for removing the flywheel itself using a lifting device and forcing bolts. Reinstallation involves cleaning surfaces, applying retaining compound, and tightening bolts to the specified torque.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjjsekkdmme
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. The flywheel removal procedure involves using link brackets and forcing bolts to lift the flywheel off the crankshaft. The crankshaft pulley is removed using a combination puller tool. Both components are installed by reversing the removal process and tightening to the specified torques.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
- The document provides instructions to remove and install a crankshaft pulley on a Caterpillar C6.4 engine.
- To remove the pulley, use a combination puller tool to pull the pulley off the crankshaft. Clean any contaminants from the pulley and crankshaft mating surfaces.
- To install the pulley, apply a retaining compound to the crankshaft and pulley mating surfaces. Use a 46mm socket and installer tool to press the pulley onto the crankshaft. Reinstall the belt once the pulley is installed.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...xiapokang564341
- The document provides instructions to remove and install a crankshaft pulley on a Caterpillar C6.4 engine.
- To remove the pulley, use a combination puller tool to pull the pulley off the crankshaft. Clean any contaminants from the pulley and crankshaft mating surfaces.
- To install the pulley, apply a retaining compound to the crankshaft and pulley mating surfaces. Use a 46mm socket and installer tool to press the pulley onto the crankshaft. Reinstall the belt once the pulley is installed.
- The document provides instructions to remove and install a crankshaft pulley on a Caterpillar C6.4 engine.
- To remove the pulley, use a combination puller tool to pull the pulley off the crankshaft. Clean any contaminants from the pulley and crankshaft mating surfaces.
- To install the pulley, apply a retaining compound to the crankshaft and pulley mating surfaces. Use a 46mm socket and installer tool to press the pulley onto the crankshaft. Reinstall the belt once the pulley is installed.
- The document provides instructions to remove and install a crankshaft pulley on a Caterpillar C6.4 engine.
- To remove the pulley, use a combination puller tool to pull the pulley off the crankshaft. Clean any contaminants from the pulley and crankshaft mating surfaces.
- To install the pulley, apply a retaining compound to the crankshaft and pulley mating surfaces. Use a 46mm socket and installer tool to press the pulley onto the crankshaft. Reinstall the belt once the pulley is installed.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...sijipang18046
- The document provides instructions to remove and install a crankshaft pulley on a Caterpillar C6.4 engine.
- To remove the pulley, use a combination puller tool to pull the pulley off the crankshaft. Clean any contaminants from the pulley and crankshaft mating surfaces.
- To install the pulley, apply a retaining compound to the crankshaft and pulley mating surfaces. Use a 46mm socket and installer tool to press the pulley onto the crankshaft. Reinstall the belt once the pulley is installed.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...hvy7sbkw8e
The document provides instructions for removing and installing a flywheel housing on an excavator. It describes:
1) Removing bolts and washers to separate the flywheel housing from the cylinder block.
2) Using lifting equipment to remove the heavy flywheel housing.
3) Removing the gasket between the housing and cylinder block.
The document provides instructions for removing and installing a flywheel housing on an excavator. Key steps include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Lifting the flywheel housing off using tooling and a lifting device, as it weighs approximately 29 kg.
3. Removing the gasket between the flywheel housing and cylinder block.
The document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using link brackets and forcing bolts.
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter.
- Installing a new crankshaft rear seal with a wear sleeve using an installer, locator, bolts and washer.
- Removing the flywheel housing using link brackets and lifting it off with bolts and washers.
- Installing a new oil seal and bolting the flywheel housing back on with new gaskets.
- Removing the crankshaft pulley using a combination puller
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...xiapokang564341
The document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using link brackets and forcing bolts.
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter.
- Installing a new crankshaft rear seal with a wear sleeve using an installer, locator, bolts and washer.
- Removing the flywheel housing using link brackets and lifting it off with bolts and washers.
- Installing a new oil seal and bolting the flywheel housing back on with new gaskets.
- Removing the crankshaft pulley using a combination puller
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...sijipang18046
The document provides instructions for removing and installing various engine components on a Caterpillar 320D L excavator including:
- Removing the flywheel using link brackets and forcing bolts.
- Removing the crankshaft rear seal using a slide hammer puller and seal distorter.
- Installing a new crankshaft rear seal with a wear sleeve using an installer, locator, bolts and washer.
- Removing the flywheel housing using link brackets and lifting it off with bolts and washers.
- Installing a new oil seal and bolting the flywheel housing back on with new gaskets.
- Removing the crankshaft pulley using a combination puller
Similar to Caterpillar Cat 320D LRR Excavator (Prefix ZGB) Service Repair Manual (ZGB00001 and up).pdf (20)
The document provides instructions for removing and installing various engine components on Caterpillar 336D2 excavators, including:
1) Removing and installing the engine oil filter and oil filter base.
2) Removing and installing the engine oil cooler.
3) Removing and installing the air cleaner assembly.
4) Removing and installing the turbocharger.
5) Removing and installing the water temperature regulator.
Detailed steps and illustrations are provided for each procedure.
This document provides instructions for disassembling a travel motor. It lists 27 steps to remove parts like the head, springs, pistons, bearings and seals. Tools required include bolts, nuts, retaining ring pliers, a bearing puller, and various adapters and eyebolts for safely removing parts with spring tension. Detailed illustrations accompany each step to ensure correct part identification and procedure. Safety notices warn of potential for parts propelled by springs and instruct wearing protective equipment.
Caterpillar Cat 336D L Excavator (Prefix PPN) Service Repair Manual (PPN00001...fuusejkddmmd3e
1. The document provides instructions for disassembling and assembling a piston pump used in Caterpillar 336D L and 336D LN excavators.
2. The disassembly procedure includes using various tools to remove over 30 individual parts from the pump in the correct order.
3. Reassembly requires carefully installing each part in the reverse order, ensuring proper placement and installation of seals, bearings, springs and other components.
4. Cleanliness is emphasized as important during both disassembly and assembly to prevent dirt from damaging internal parts.
Caterpillar Cat 336D L Excavator (Prefix M3N) Service Repair Manual (M3N00001...fuusejkddmmd3e
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. It describes cleaning grease from the swing gear and bearing, marking them for alignment during reinstallation, attaching lifting tools, using a hydraulic torque wrench to remove bolts and spacers, and lifting out the swing gear and bearing assembly which weighs approximately 280 kg. Cleaning and inspection of parts is recommended before reassembly.
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves removing all grease, marking the swing gear and bearing and frame for alignment, attaching lifting tools, and using a hydraulic torque wrench to remove bolts and spacers. The swing gear and bearing assembly weighs approximately 280 kg and must be lifted carefully after the bolts are removed.
The document provides instructions for disassembling a 330F LN excavator travel motor. It lists 28 steps to completely disassemble the travel motor, removing components like the head, housing assembly, brake piston, friction discs, and pistons. Detailed illustrations accompany each step to show how to remove parts and what tools are required. Safety notices are included throughout to warn of spring forces, pressurized air, and other hazards during disassembly.
This document provides instructions for disassembling and assembling the final drive of an excavator. The disassembly procedure involves using various tools to remove over 30 individual parts in a specific sequence. The assembly procedure similarly involves installing the parts in reverse order and adjusting the bearing preload using shims to achieve the proper clearance. Special tools and techniques like applying threadlocker and leak testing are required to properly reassemble the final drive.
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, and remove the front cover and gasket.
3. Clean the front cover, housing, and install a new gasket. Use guide studs to position the front cover and hand tighten bolts.
4. Align the front cover and tighten the bolts. Install a new front seal. Reinstall the pulley, fan if equipped.
This document provides instructions for disassembling and assembling a final drive for 330F and 330F LN excavators. The disassembly procedure involves using various tools to remove 37 individual parts from the final drive assembly, including gears, shafts, housings, seals and bearings. The assembly procedure instructs putting the final drive back together in reverse order and adjusting the bearing preload using shims to achieve the proper clearance.
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, and remove the front cover and gasket.
3. Clean the front cover, housing, and install a new gasket. Use guide studs to align the front cover and tighten bolts.
4. Install a new front seal, crankshaft pulley, and fan if equipped.
Caterpillar Cat 330D2 L Excavator (Prefix FEX) Service Repair Manual (FEX0000...fuusejkddmmd3e
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...fuusejkddmmd3e
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D2 L Excavator (Prefix EBP) Service Repair Manual (EBP0000...fuusejkddmmd3e
The document provides instructions for disassembling an excavator travel motor. It begins by having the technician remove the travel motor from the excavator. The disassembly procedure then consists of 27 steps to dismantle the various components of the travel motor, including removing the head, brake piston, barrel assembly, cam plate, and other internal parts. Detailed illustrations accompany each step to show how to properly disassemble the travel motor.
The document provides instructions for installing and removing an engine oil pump, water pump, and water temperature regulator on a Caterpillar 330D2 excavator. The oil pump installation involves cleaning components, installing various parts in sequence using specific tools and torques. The water pump removal requires draining coolant and removing hoses and bolts. Its installation aligns parts using guide studs and torques bolts in a given order. Removing the temperature regulator involves draining coolant and disconnecting hoses.
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
The document provides instructions for disassembling an excavator travel motor. It is a 27 step process that includes removing the motor head, brake piston, barrel assembly, cam plate, and other internal components. Special tools are required to properly support and disassemble the motor. Technicians are advised to take care when handling components and contain any fluids.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D L Excavator (Prefix NBD) Service Repair Manual (NBD00001...fuusejkddmmd3e
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar Cat 330D L Excavator (Prefix JLP) Service Repair Manual (JLP00001...fuusejkddmmd3e
This document provides disassembly instructions for a final drive on an excavator. It begins by having the technician mark the final drive for alignment and then remove the final drive and travel motor. Over 30 steps are then outlined to disassemble the various components of the final drive. This includes removing gears, carriers, shafts, seals and other parts using specialized tools. Cleanliness is emphasized throughout the process to prevent dirt from entering the mechanism.
Caterpillar Cat 330D L Excavator (Prefix R2D) Service Repair Manual (R2D00001...fuusejkddmmd3e
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 330D L excavator with a C9 engine. The summary is:
The rear gear group removal procedure involves using tools to remove retaining bolts, bushings, adapters, bearings, gears and covers. Installation requires matching dimensions and orientations when pressing in new bearings and reinstalling components.
To remove the flywheel, bolts are first removed 180 degrees apart using a guide stud before lifting the flywheel off. Installation involves heating and pressing in a ring gear, lifting the flywheel into place using guide studs, and torquing bolts to the specified value
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR ZGB
Configuration: 320D LRR Excavator ZGB00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746415
Valve Mechanism Cover Base - Remove and Install
SMCS - 1120-010
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
b. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01375577
1. Remove clips (4).
2. Disconnect harness assembly (6).
3. Loosen nuts (2) and disconnect harness assembly (3).
4. Repeat Step 3 for the remaining electronic unit injectors.
5. Remove bolts (1).
6. Remove bolts (5). Remove valve mechanism cover base (7) and the gasket.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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4. Illustration 2 g01375577
1. Install a new gasket and position valve mechanism cover base (7). Install bolts (5).
2. Install bolts (1). Tighten bolts (1) to a torque of 18 ± 2 N·m (13 ± 1 lb ft).
3. Connect harness assembly (3) and tighten nuts (2).
4. Repeat Step 3 for the remaining electronic unit injectors.
5. Connect harness assembly (6).
6. Install clips (4).
End By:
a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Install".
b. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR ZGB
Configuration: 320D LRR Excavator ZGB00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746912
Rocker Shaft and Pushrod - Remove
SMCS - 1102-011; 1208-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The fuel injection lines do not need to be removed in order to remove the rocker shaft and
pushrods.
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6. Illustration 1 g01375828
1. Loosen nuts (1) and disconnect harness assembly (2).
2. Repeat Step 13 for the remaining electronic unit injectors.
3. Disconnect harness assembly (3).
4. Remove bolts (4) and remove harness assembly (3).
Illustration 2 g01375847
5. Loosen nut (9). Loosen adjusting screw (11) by approximately one revolution.
6. Repeat Step 5 for the remaining rocker arms.
7. Loosen bolts (10). Do not remove bolts (10) at this time.
8. Loosen bolts (8). Do not remove bolts (8) at this time.
9. Remove bolts (10).
10. Remove bolts (8).
11. Remove rocker shaft assembly (5).
12. Remove pushrods (6).
13. Remove bridges (7) and the caps.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR ZGB
Configuration: 320D LRR Excavator ZGB00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746773
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1859 Retaining Ring Pliers 1
B 1P-0510 Driver Gp 1
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrods - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.
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8. Illustration 1 g01375734
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove bolt (1) from shaft assembly (5).
2. Remove pipe (6) from shaft assembly (5).
3. Use Tooling (A) in order to remove retaining ring (2) from shaft assembly (5).
4. Remove washer (7) from shaft assembly (5).
5. Remove arm assembly (3) from shaft assembly (5).
6. Remove bracket (8) from shaft assembly (5).
7. Remove arm assembly (4) from shaft assembly (5).
8. Remove spring (9) from shaft assembly (5).
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9. Illustration 2 g01375874
9. If necessary, use Tooling (B) in order to remove bushing (10) from arm assemblies (3) and
(4).
10. Repeat Steps 3 through 9 for the remaining rocker shaft assembly.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR ZGB
Configuration: 320D LRR Excavator ZGB00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746816
Rocker Shaft - Assemble
SMCS - 1102-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1859 Retaining Ring Pliers 1
B 1P-0510 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Dirt and other contaminants can damage the precision
component. Perform assembly procedures on a clean work surface. Keep components covered and
protected at all times.
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11. Illustration 1 g01375874
1. If necessary, Use Tooling (B) in order to install bushing (10) into arm assemblies (4) and
(3).
Illustration 2 g01375734
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
2. Install spring (9) onto shaft assembly (5).
3. Install arm assembly (4) onto shaft assembly (5).
4. Install bracket (8) onto shaft assembly (5).
5. Install arm assembly (3) onto shaft assembly (5).
6. Install washer (7) onto shaft assembly (5).
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12. 7. Use Tooling (A) in order to install retaining ring (2) onto shaft assembly (5).
8. Repeat Steps 1 through 7 for the remaining rocker shaft assembly.
9. Install pipe (6) onto shaft assembly (5).
10. Install bolt (1). Tighten bolts (1) to a torque of 74 ± 5 N·m (55 ± 4 lb ft).
End By:
a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrods - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR ZGB
Configuration: 320D LRR Excavator ZGB00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746971
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01375847
1. Install bridges (7) and the caps.
2. Install pushrods (6).
3. Position rocker shaft assembly (5).
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14. 4. Position bolts (8). Do not tighten bolts (8) at this time.
5. Position bolts (10). Do not tighten bolts (10) at this time.
6. Tighten bolts (8) to a torque of 18 ± 2 N·m (13 ± 1 lb ft).
7. Tighten bolts (10) to a torque of 18 ± 2 N·m (13 ± 1 lb ft).
8. Adjust adjusting screw (11) so that bridge (7) contacts both of the valve ends evenly.
Tighten nut (9) to a torque of 4 ± 1 N·m (35 ± 9 lb in).
9. Repeat Step 8 for the remaining rocker arms.
Illustration 2 g01375828
10. Position harness assembly (3) and install bolts (4).
11. Connect harness assembly (3).
12. Connect harness assembly (2) and tighten nuts (1).
13. Repeat Step 12 for the remaining electronic unit injectors.
14. Adjust the inlet valve lash to 0.250 mm (0.0098 inch). Adjust the exhaust valve lash to
0.400 mm (0.0157 inch). Refer to Testing and Adjusting, "Engine Valve Lash -
Test/Adjust".
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR ZGB
Configuration: 320D LRR Excavator ZGB00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746505
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism
Cover Base - Remove and Install".
b. Remove the rocker shaft and pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrods - Remove".
c. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector -
Remove".
d. If necessary, remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold
- Remove and Install".
e. If necessary, remove the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold -
Remove and Install".
f. If necessary, remove the water temperature regulator. Refer to Disassembly and Assembly, "Water
Temperature Regulator - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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16. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01375619
1. Disconnect hose (1).
Illustration 2 g01375622
2. Disconnect tube assembly (2).
3. Remove bolts (3). Disconnect tube assembly (4) and remove the gasket.
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17. Illustration 3 g01375641
Illustration 4 g01375653
4. Attach a suitable lifting device to cylinder head (5). The weight of cylinder head (5) is approximately
113 kg (250 lb).
5. Loosen cylinder head bolts (6) in the sequence that is shown in Illustration 4.
6. Use the suitable lifting device in order to remove cylinder head (5) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR ZGB
Configuration: 320D LRR Excavator ZGB00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02746742
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01375641
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19. Illustration 2 g01375708
1. Install a new gasket. Attach a suitable lifting device to cylinder head (5). The weight of cylinder head
(5) is approximately 113 kg (250 lb). Use the suitable lifting device in order to position cylinder head
(5) on the engine block.
2. Tighten bolts (6) in the sequence that is shown in Illustration 2 to a torque of 137 ± 5 N·m
(101 ± 4 lb ft).
Illustration 3 g01375622
3. Install a new gasket and connect tube assembly (4). Install bolts (3).
4. Connect tube assembly (2).
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20. Illustration 4 g01375619
5. Connect hose (1).
End By:
a. If necessary, install the water temperature regulator. Refer to Disassembly and Assembly, "Water
Temperature Regulator - Remove and Install".
b. If necessary, install the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold -
Remove and Install".
c. If necessary, install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
d. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector -
Install".
e. Install the rocker shaft and pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrods - Install".
f. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism
Cover Base - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR ZGB
Configuration: 320D LRR Excavator ZGB00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02751804
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00610824
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22. Illustration 2 g00532061
1. Use a magnet in order to remove valve lifter (1) from the engine cylinder block, as shown.
Put identification marks on valve lifters (1) for installation purposes.
2. Repeat Step 1 for the remainder of valve lifters (1).
Illustration 3 g00613675
View (X) shows a good contact pattern. Views (Y) and (Z) show bad contact patterns.
Note: Check the valve lifters for wear.
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-2998 Lubricant 1
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g00532061
1. Apply Tooling (A) to valve lifter (1) prior to installation. Install valve lifter (1) in the
original location in the engine cylinder block.
2. Repeat Step 1 for the remainder of the valve lifters.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
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All Rights Reserved.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR ZGB
Configuration: 320D LRR Excavator ZGB00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02751903
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, " Housing (Front) -
Remove".
b. Remove the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly,
"Rocker Shaft and Pushrod - Remove".
c. Remove the oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and
Install".
Note: In this removal procedure, the engine needs to be placed in the upside-down position. This
will allow the lifters to remain in position after the camshaft is removed.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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26. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00569371
Note: Ensure that the marks on the timing gears are in alignment. Align the "3" mark on fuel
injection drive gear (A) with the "33" mark on idler gear (B). Make an alignment of the "22" mark
on camshaft gear (C) with the "2" mark on idler gear (B). Align the "1" mark on crankshaft gear
(D) with the "11" mark on idler gear (B). The No. 1 cylinder is at the top center position when
these marks are in alignment.
1. Rotate the engine at 180 degrees in order to place the engine in the upside-down position.
This will ease the removal of the camshaft.
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