Toro reelmaster 6500 d (kubota engine) mower service repair manual

NOTE:
For Machines With Serial Numbers Below 250000000: Use this book along with the Kubota Workshop
Manual, 05 Series Diesel Engine (Toro Part No. 01090SL for Tier 1 Emission Engine Models).
PART NO. 01084SL (Rev. E)
Service Manual
ReelmasterR 6500-D/6700-D
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repair of major systems and components on the
Reelmaster 6500-D/6700-D Models 03806, 03807 &
03808.
REFER TO THE TRACTION UNIT AND CUTTING
UNIT OPERATOR’S MANUALS FOR OPERATING,
MAINTENANCE AND ADJUSTMENT INSTRUC-
TIONS. Space is provided in Chapter 2 of this book to
insert the Operator’s Manuals and Parts Catalogs for
your machine. Replacement Operator’s Manuals are
available on the internet at www.Toro.com or by sending
complete Model and Serial Number to:
The Toro Company
Attn. Technical Publications
8111 Lyndale Avenue South
Minneapolis, MN 55420
The Toro Company reserves the right to change product
specifications or this publication without notice.
This safety symbol means DANGER, WARNING,
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.
NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.
E The Toro Company - 2002, 2003, 2004, 2007

Safety
ProductRecords
andMaintenance
Kubota
DieselEngine
Hydraulic
System
Electrical
System
Axles.Planetaries
andBrakes
CuttingUnits
Electrical
Diagrams
Rev. EReelmaster 6500-D/6700-D
Table Of Contents
Chapter 1 -- Safety
Safety Instructions 1 -- 1. . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 -- Product Records and Maintenance
Product Records 2 -- 1. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 2 -- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equivalents and Conversions 2 -- 2. . . . . . . . . . . . . . . .
Torque Specifications 2 -- 3. . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 -- Kubota Diesel Engine
Introduction 3 -- 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3 -- 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information 3 -- 4. . . . . . . . . . . . . . . . . . . . . . . .
Adjustments 3 -- 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service and Repairs 3 -- 9. . . . . . . . . . . . . . . . . . . . . . . .
KUBOTA WORKSHOP MANUAL, 05 SERIES
DIESEL ENGINE
Chapter 4 -- Hydraulic System
Specifications 4 -- 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information 4 -- 3. . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematics 4 -- 8. . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Flow Diagrams 4 -- 14. . . . . . . . . . . . . . . . . . .
Special Tools 4 -- 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 4 -- 26. . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing 4 -- 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments 4 -- 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service and Repairs 4 -- 49. . . . . . . . . . . . . . . . . . . . . . .
Chapter 5 -- Electrical System
Special Tools 5 -- 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 5 -- 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical System Quick Checks 5 -- 17. . . . . . . . . . . . .
Component Testing 5 -- 19. . . . . . . . . . . . . . . . . . . . . . . .
Repairs 5 -- 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 6 -- Axles, Planetaries and Brakes
Specifications 6 -- 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 6 -- 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments 6 -- 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repairs 6 -- 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 7 -- Cutting Units
Specifications 7 -- 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools 7 -- 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 7 -- 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set-up and Adjustments 7 -- 7. . . . . . . . . . . . . . . . . . . . .
Daily Adjustments 7 -- 14. . . . . . . . . . . . . . . . . . . . . . . . .
Service and Repairs 7 -- 14. . . . . . . . . . . . . . . . . . . . . . .
Chapter 7.1 -- Groomer
Troubleshooting 7.1 -- 2. . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments 7.1 -- 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service and Repairs 7.1 -- 5. . . . . . . . . . . . . . . . . . . . . .
Chapter 7.2 -- DPA Cutting Units
General Information 7.3 -- 3. . . . . . . . . . . . . . . . . . . . . .
Special Tools 7.3 -- 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Factors That Can Affect Cutting Performance 7.3 -- 8
Set-up and Adjustments 7.3 -- 11. . . . . . . . . . . . . . . . . .
Service and Repairs 7.3 -- 15. . . . . . . . . . . . . . . . . . . . .
Chapter 7.3 -- DPA Groomer
Grooming Performance 7.3 -- 2. . . . . . . . . . . . . . . . . . .
Adjustments 7.3 -- 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service and Repairs 7.3 -- 5. . . . . . . . . . . . . . . . . . . . . .
Chapter 8 -- Electrical Diagrams
Electrical Schematics 8 -- 3. . . . . . . . . . . . . . . . . . . . . . .
Wire Harness and Electrical Connector
Drawings 8 -- 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety
Rev. EReelmaster 6500-D/6700-D SafetyPage 1 -- 1
Chapter 1
Safety
Table of Contents
SAFETY INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . .
Before Operating 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and Service 3. . . . . . . . . . . . . . . . . . . . .
Safety Instructions
The REELMASTER 6500-D and 6700-D were tested
and certified by TORO for compliance with the
B71.4-1990 specifications of the American National
Standards Institute when ballast is added. See Opera-
tor’s Manual for ballast requirements. Although hazard
control and accident prevention partially are dependent
upon the design and configuration of the machine, these
factors are also dependent upon the awareness, con-
cern, and proper training of the personnel involved in the
operation, transport, maintenance, and storage of the
machine. Improper use or maintenance of the machine
can result in injury or death. To reduce the potential for
injury or death, comply with the following safety instruc-
tions.
WARNING
To reduce the potential for injury or death, com-
ply with the following safety instructions.
Before Operating
1. Read and understand the contents of the Operator’s
Manual before starting and operating the machine. Be-
come familiar with the controls and know how to stop the
machine and engine quickly. A replacement manual is
available on the Internet at www.Toro.com or by sending
the complete model and serial number to:
The Toro Company
Attn. Technical Publications
Minneapolis, Minnesota 55420--1196.
Use the Modeland SerialNumber when referring to your
machine. If you have questions about this Service
Manual, please contact:
The Toro Company
Commercial Service Department
Minneapolis, Minnesota 55420.
2. Never allow children to operate the machine. Do not
allow adults to operate machine without proper instruc-
tion. Only trained operators who have read the Opera-
tor’s Manual should operate this machine.
3. Never operate the machine when under the influence
of drugs or alcohol.
4. Keep all shields, safety devices and decals in place.
If a shield, safety device or decal is defective, illegible or
damaged, repair or replace it before operating the ma-
chine. Also tighten any loose nuts, bolts or screws to en-
sure machine is in safe operating condition.
5. Always wear substantial shoes. Do not operate ma-
chine while wearing sandals, tennis shoes, sneakers or
when barefoot. Do not wear loose fitting clothing that
could get caught in moving parts and possibly cause
personal injury. Wearing safety glasses, safety shoes,
long pants and a helmet is advisable and required by
some local ordinances and insurance regulations.
6. Assure interlock switches are adjusted correctly so
engine cannot be started unless traction pedal is in
NEUTRAL and cutting units are DISENGAGED.

Rev. E Reelmaster 6500-D/6700-DPage 1 - 2Safety
7. Remove all debris or other objects that might be
picked up and thrown by the reels or fast moving compo-
nents from other attached implements. Keep all by-
standers away from operating area.
8.Since dieselfuelishighly flammable,handle itcareful-
ly:
A. Use an approved fuel container.
B. Do not remove fuel tank cap while engine is hot or
running.
C. Do not smoke while handling fuel.
D. Fill fuel tank outdoors and only to within an inch of
the top of the tank, not the filler neck. Do not overfill.
E. Wipe up any spilled fuel.
While Operating
1. Sit on the seat when starting and operating the ma-
chine.
2. Before starting the engine:
A. Engage the parking brake.
B. Make sure traction pedal is in NEUTRAL, throttle
is in SLOW and the ENABLE / DISABLE switch is in
DISABLE.
C. After engine is started, release parking brake and
keep foot off traction pedal. Machine must not move.
If movement is evident, the neutral return mecha-
nism is adjusted incorrectly; therefore, shut engine
off and adjust until machine does not move when
traction pedal is released.
3. Seating capacity is one person. Therefore, never
carry passengers.
4. Do not run engine in a confined area withoutadequate
ventilation. Exhaust fumes are hazardous and could
possibly be deadly.
5. Check the operation of the interlock switches daily for
proper operation. Replace any malfunctioning switches
before operating the machine. The interlock system is
for your protection, so do not bypass it.
6. Using the machine demands attention and to prevent
loss of control:
A. Operate only in daylight or when there is good arti-
ficial light.
B. Drive slowly
C. Watch for holes or other hidden hazards.
D. Look behind machine before backing up.
E. Do not drive close to a sand trap, ditch, creek or
other hazard.
F. Reduce speed when making sharp turns and turn-
ing on a hillside.
G. Avoid sudden stops and starts.
7.Traverse slopes carefully.Do notstartor stop sudden-
ly when traveling uphill or downhill.
8. Operator must be skilled and trained in how to drive
on hillsides. Failure to use caution on slopes or hills may
cause loss of control and vehicle to tip or roll possibly re-
sulting in personal injury or death. On 4 wheel drive
model, always use the seat belt and ROPS together.
9. If engine stalls or loses power and cannot make it to
the top of a slope, do not turn machine around. Always
back slowly straight down the slope.
10. DON’T TAKE AN INJURY RISK! When a person or
pet appears unexpectedly in or near the mowing area,
STOP MOWING. Careless operation, combined with
terrain angles, ricochets, or improperly positioned
guards can lead to thrown object injuries. Do not resume
mowing until area is cleared.
11. Do not touch engine, muffler or exhaust pipe while
engine isrunning orsoon afteritisstopped.Theseareas
could be hot enough to cause burns.
12. If cutting unit strikes a solid object or vibrates abnor-
mally, stop cutting units immediately, turn engine off, set
parking brake and wait for all motion to stop. Inspect for
damage. If reel or bedknife is damaged, repair or re-
place it before operating. Do not attempt to free blocked
cutting unit by reversing reel direction. Damage to reel
may result.
13. Before getting off the seat:
A. Move traction pedal to neutral.
B. Set parking brake.
C. Disengage cutting units and wait for reels to stop.
D. Stop engine and remove key from switch.
E. Do not park on slopes unless wheels are chocked
or blocked.

Safety
Rev. EReelmaster 6500-D/6700-D SafetyPage 1 -- 3
Maintenance and Service
1. Before servicing or making adjustments, stop engine
and remove key from the switch.
2. When changing attachments, tires or performing oth-
er service, use the correct blocks, hoists and jacks. Al-
ways chock or block the wheels and use jack stands or
solid wood blocks to support the raised machine. If the
machine is not properly supported by blocks or jack
stands, the machine may move or fall, resulting in per-
sonal injury.
3. Make sure machine is in safe operating condition by
keeping all nuts, bolts and screws tight.
4. Make sure all hydraulic line connectors are tight, and
all hydraulic hoses and lines are in good condition be-
fore applying pressure to the system.
5. Keep body and hands away from pin hole leaks in hy-
draulic lines that eject high pressure hydraulic fluid. Use
cardboard or paper to find hydraulic leaks. Hydraulic
fluid escaping under pressure can penetrate skin and
cause injury. Fluid accidentally injected into the skin
must be surgically removed within a few hours by a doc-
tor familiar with this form of injury or gangrene may re-
sult.
6. Before disconnecting or performing any work on the
hydraulic system, all pressure in system must be re-
lieved by stopping engine and lowering cutting units to
the ground.
7. If major repairs are ever needed or assistance is de-
sired, contact an Authorized Toro Distributor.
8. To reduce potential fire hazard, keep engine area free
of excessive grease, grass, leaves and dirt. Clean pro-
tective screen on front of engine frequently.
9. If engine must be running to perform maintenance or
an adjustment, keep hands, feet, clothing and other
parts of the body away from cutting units and other mov-
ing parts. Keep everyone away.
10. Do not overspeed the engine by changing governor
setting. To assure safety and accuracy, have an Autho-
rized Toro Distributor check maximum engine speed.
11. Shut engine off before checking or adding oil to the
crankcase.
12. Disconnect battery before servicing the machine. If
battery voltage is required for troubleshooting or test
procedures, temporarily connect the battery.
13. At the time of manufacture, the machine conformed
to the safety standards for riding mowers. To assure op-
timum performance and continued safety certification of
the machine, use genuine Toro replacement parts and
accessories. Replacement parts and accessories made
by other manufacturers may result in non-conformance
with the safety standards, and the warranty may be
voided.

Kubota
DieselEngine
Reelmaster 6500-D/6700-D Page 3 - 1 Kubota Diesel Engine
Chapter 3
Kubota Diesel Engine
Table of Contents
INTRODUCTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION 4. . . . . . . . . . . . . . . . . . . . .
Stopping the Engine 4. . . . . . . . . . . . . . . . . . . . . . . . .
Check Engine Oil 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fill Fuel Tank 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Cooling System 6. . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust Throttle Cable 7. . . . . . . . . . . . . . . . . . . . . . . .
Adjust Alternator Belt 8. . . . . . . . . . . . . . . . . . . . . . . .
SERVICE AND REPAIRS 9. . . . . . . . . . . . . . . . . . . . . .
Bleed Fuel System 9. . . . . . . . . . . . . . . . . . . . . . . . . .
Bleed Air from Fuel Injectors 10. . . . . . . . . . . . . . . . .
Change Engine Oil and Filter 10. . . . . . . . . . . . . . . .
Clean Radiator and Oil Cooler 11. . . . . . . . . . . . . . .
Fuel Filter/Water Separator 12. . . . . . . . . . . . . . . . . .
Draining 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter Element Replacement 12. . . . . . . . . . . . . . . .
Replace Fuel Prefilter 13. . . . . . . . . . . . . . . . . . . . . . .
Fuel System 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Fuel Lines and Connections 15. . . . . . . . . .
Fuel Tank Removal 15. . . . . . . . . . . . . . . . . . . . . . .
Drain and Clean Fuel Tank 15. . . . . . . . . . . . . . . . .
Fuel Tank Installation 15. . . . . . . . . . . . . . . . . . . . . .
Air Filter 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Maintenance 16. . . . . . . . . . . . . . . . . . . . .
Service Air Cleaner 16. . . . . . . . . . . . . . . . . . . . . . .
Radiator 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 19. . . . . . . . . . . . . . . . . . .
Engine 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KUBOTA WORKSHOP MANUAL
05 SERIES DIESEL ENGINE

Reelmaster 6500-D/6700-DPage 3 - 2Kubota Diesel Engine
Introduction
This Chapter gives information about specifications,
maintenance, troubleshooting, testing, and repair of the
diesel engine used in the Reelmaster 6500-D and
6700-D.
Most repairs and adjustments require tools which are
commonly available in many service shops. Special
tools are described in the Kubota Workshop Manual,
Diesel Engine, 05 Series. The use of some specialized
test equipment is explained. However, the cost of the
test equipment and the specialized nature of some re-
pairs may dictate that the work be done at an engine re-
pair facility.
Service and repair parts for Kubota engines are sup-
plied through your Authorized Toro Distributor. If no
parts list is available, be sure to provide your distributor
with the Toro model and serial number.

Kubota
DieselEngine
Specifications
Item Description
Make/Designation Kubota V1505--T (E), 4-Cycle, 4 Cylinder, Turbocharged,
Vertical, Water Cooled, Diesel Engine
Horse Power 42.5 HP @ 3000 RPM
Bore 3.07 in. (78 mm)
Stroke 3.09 in. (78 mm)
Total Displacement 91.4 cu. in. (1498 cc)
Torque 85.8 ft-lb (119.6 N-m) @ 2000 RPM
Firing Order 1-3-4-2
Combustion Chamber Spherical Type
Fuel No. 2 Diesel Fuel (ASTM D975)
Fuel Capacity 15 U.S. Gal. (57.0 l)
Fuel Injection Pump Bosch MD Type Mini Pump
Governor Centrifugal Mechanical
Low Idle (no load) 1150 +50/--150 RPM
High Idle (no load) 3200 +50/--150 RPM
Direction of Rotation Counterclockwise (Viewed from Flywheel)
Compression Ratio 21:1
Injection Nozzles Mini Nozzle (DNOPD)
Engine Oil 10W30 Detergent (API CE, or higher)
Oil Pump Trochoid Type
Crankcase Oil Capacity (with filter) 7.5 U.S. qts (7.0 l) with Filter
Starter 12 VDC, 1.2 kW
Alternator/Regulator 12 VDC 40 AMP
Coolant Capacity 10 U.S. qt (9.4 l) with 1.0 U.S. qt (0.9 l) Reservoir
Dry Weight 251.3 lbs (114 kg)

General Information
Stopping The Engine
IMPORTANT: Before stopping the engine after
mowing or full load operation, cool the turbo-char-
ger by allowing the engine to idle at low speed for 5
minutes. Failure to do so may lead to turbo-charger
trouble.
Check Engine Oil
1. Park machine on a level surface, lower cutting units,
stop engine, engage parking brake, and remove key
from the ignition switch.
2. Release hood latch and open hood.
3. Remove, wipe clean, and reinstall dipstick. Remove
dipstick, and check oil level on dipstick. Oil level should
be up to FULL mark.
4. If oil is below the FULL mark, remove fill cap and add
SAE 10W-30 CD, CE, CF, CF-4, or CG4 oil until level
reaches the FULL mark on the dipstick. Do not overfill.
Capacity is 7.5 qt. (7 L) with filter
5. Install oil fill cap and close hood.
1
Figure 1
1. Hood Latch
1
Figure 2
1. Dipstick
1
Figure 3
1. Filler Cap

Kubota
DieselEngine
Fill Fuel Tank
DANGER
Under certain conditions, diesel fuel and fuel va-
pors are highly flammable and explosive. A fire
or explosion from fuel can burn you and others
and can cause property damage.
• Use a funnel and fill the fuel tank outdoors,
in an open area, when the engine is off and
is cold. Wipe up any fuel that spills.
• Do not fill the fuel tank completely full. Add
fuel to the fuel tank until the level is 1 in. (25
mm) below the bottom of the filler neck. This
empty space in the tank allows the fuel to
expand.
• Never smoke when handling fuel, and stay
away from an open flame or where fuel
fumes may be ignited by a spark.
• Store fuel in a clean, safety-approved
container and keep the cap in place.
2. Clean area around the fuel tank cap. Remove cap
from the tank.
3. Fill fuel tank to about one inch below the top of the
tank (not the filler neck) with No. 2 diesel fuel. Do not
overfill. Fuel tank capacity is 15 U.S. Gallons (57 l).
4. Install cap.
Figure 4
1. Fuel Tank Cap 2. Fuel Tank Filler Neck
1
2

Rev. D Reelmaster 6500-D/6700-DPage 3 - 6Kubota Diesel Engine
Check Cooling System
The cooling system is filled with a 50/50 solution ofwater
and permanent ethylene glycol anti-freeze. Check level
of coolant at the beginning of each day before starting
the engine. System capacity is about 10 quarts (9.4 l).
IMPORTANT: Clean debris off the screen, oil cooler,
and front of the radiator daily, and more often if
conditions are extremely dusty or dirty (see Engine
Cooling System).
CAUTION
If the engine has been running, pressurized hot
coolant can escape and cause burns if the radia-
tor cap is removed.
Allow the engine to cool at least 15 minutes or
until the radiator cap is cool enough to touch
without burning hands.
3. Carefully remove radiator cap and expansion tank
cap.
4. Check level of coolant in radiator and in expansion
tank. Radiator should be filled to the top of the filler neck
and the expansion tank filled to the FULL mark.
5. If coolant level is low, Fill expansion tank to the FULL
mark and radiator to the top of the filler neck. Do not
overfill.
Note: If air is trapped is system, remove vent plug
from top of radiator side tank, to allow trapped air to es-
cape. Reinstall vent plug using PTFE thread sealant.
6. Install radiator cap and expansion tank cap.
7. Close hood and secure latch.
1
Figure 5
1. Expansion Tank
1
Figure 6
1. Vent Plug

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Kubota
DieselEngine
Adjustments
Adjust Throttle Cable
3. Position throttle lever forward so it stops against the
seat base slot.
4. At the fuel injection pump, loosen throttle cable con-
nector on the control lever arm.
5. Hold fuel injection pump lever arm against the high
idle stop screw and tighten the cable connector.
Note: Do not over tighten the cable connector. The
connector must be free to swivel.
6. Torque lock nut used to set the friction device on the
throttle lever from 40 to 55 in-lb (4.5 to 6.2 N-m). The
maximum force required to operate the throttle lever
should be 20 lb (9 kg).
1
2
Figure 7
1. Injection Pump Lever Arm 2. Connector

Adjust Alternator Belt
The condition and tension of all belts should be checked
periodically as recommended in the maintenance
schedules in Chapter 2 - Product Records and Mainte-
nance.
3. Check tension by depressing belt midway between
alternator and crankshaft pulleys with 22 lb. (9.9 Kg) of
force. Belt should deflect 7/16 in. (11 mm). If belt adjust-
ment is necessary, proceed to the next step.
4. Loosen bolts securing alternator to support bracket
and to engine.
5. Gently pry alternator away from engine.
6. When proper tension is achieved, tighten alternator
bolts.
Figure 8
1. Belt
2. Bolt
3. Bolt
4. Support Bracket
5. Alternator
2
1
4
5
3

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