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SERVICE MANUAL
T8.275 / T8.300 / T8.330 /
T8.360 / T8.390 / T8.420
(CVT)
Tractor
PIN ZCRC02586 and above
Part number 47533595
English
May 2013
SERVICE MANUAL
T8.275 [ZCRC02586 - ] , T8.300 [ZCRC02586 - ] , T8.330 [ZCRC02586 - ] ,
T8.360 [ZCRC02586 - ] , T8.390 [ZCRC02586 - ] , T8.420 [ZCRC02586 - ]
47533595 22/04/2013
EN
Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.101] Cylinder heads ..................................................................... 10.2
[10.114] Pump drives ........................................................................ 10.3
[10.202] Air cleaners and lines .............................................................. 10.4
[10.216] Fuel tanks .......................................................................... 10.5
[10.310] Aftercooler.......................................................................... 10.6
[10.400] Engine cooling system ............................................................. 10.7
[10.414] Fan and drive ...................................................................... 10.8
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.9
Power coupling........................................................................... 19
[19.100] Drive shaft.......................................................................... 19.1
Transmission.............................................................................. 21
[21.504] Continuously Variable Transmission (CVT) ........................................ 21.1
[21.505] Continuously Variable Transmission (CVT) external controls...................... 21.2
[21.507] Continuously Variable Transmission (CVT) internal components.................. 21.3
[21.506] Continuously Variable Transmission (CVT) lubrication system .................... 21.4
Four-Wheel Drive (4WD) system .................................................. 23
[23.202] Electro-hydraulic control ........................................................... 23.1
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.102] Front bevel gear set and differential ............................................... 25.2
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3
[25.122] Axle suspension control............................................................ 25.4
Rear axle system........................................................................ 27
47533595 22/04/2013
[27.100] Powered rear axle.................................................................. 27.1
[27.106] Rear bevel gear set and differential................................................ 27.2
[27.120] Planetary and final drives .......................................................... 27.3
Power Take-Off (PTO)................................................................. 31
[31.104] Rear electro-hydraulic control...................................................... 31.1
[31.110] One-speed rear Power Take-Off (PTO) ............................................ 31.2
[31.114] Two-speed rear Power Take-Off (PTO) ............................................ 31.3
[31.146] Front Power Take-Off (PTO) ....................................................... 31.4
Brakes and controls .................................................................... 33
[33.110] Parking brake or parking lock ...................................................... 33.1
[33.202] Hydraulic service brakes ........................................................... 33.2
[33.220] Trailer brake hydraulic control...................................................... 33.3
[33.224] Trailer brake pneumatic control .................................................... 33.4
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.102] Pump control valves................................................................ 35.2
[35.106] Variable displacement pump ....................................................... 35.3
[35.114] Three-point hitch control valve ..................................................... 35.4
[35.124] Three-point hitch hydraulic adjustment ............................................ 35.5
[35.204] Remote control valves ............................................................. 35.6
[35.300] Reservoir, cooler, and filters........................................................ 35.7
[35.304] Combination pump units ........................................................... 35.8
Pneumatic system ...................................................................... 36
[36.100] Pneumatic system.................................................................. 36.1
Hitches, drawbars, and implement couplings.................................. 37
[37.110] Rear three-point hitch .............................................................. 37.1
[37.162] Front hitch.......................................................................... 37.2
Steering..................................................................................... 41
47533595 22/04/2013
[41.101] Steering control .................................................................... 41.1
[41.200] Hydraulic control components...................................................... 41.2
[41.206] Pump ............................................................................... 41.3
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.200] Air conditioning..................................................................... 50.2
[50.300] Cab pressurizing system ........................................................... 50.3
Electrical systems....................................................................... 55
[55.012] Engine cooling system ............................................................. 55.1
[55.015] Engine control system.............................................................. 55.2
[55.024] Transmission control system....................................................... 55.3
[55.045] Front axle control system .......................................................... 55.4
[55.046] Rear axle control system........................................................... 55.5
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.6
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................... 55.7
[55.100] Harnesses and connectors......................................................... 55.8
[55.130] Rear three-point hitch electronic control system ................................... 55.9
[55.201] Engine starting system ........................................................... 55.10
[55.301] Alternator......................................................................... 55.11
[55.302] Battery............................................................................ 55.12
[55.404] External lighting .................................................................. 55.13
[55.405] External lighting switches and relays ............................................ 55.14
[55.408] Warning indicators, alarms, and instruments .................................... 55.15
[55.512] Cab controls...................................................................... 55.16
[55.514] Cab lighting ...................................................................... 55.17
[55.518] Wiper and washer system........................................................ 55.18
[55.640] Electronic modules ............................................................... 55.19
[55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.20
[55.DTC] FAULT CODES.................................................................. 55.21
47533595 22/04/2013
Platform, cab, bodywork, and decals............................................. 90
[90.100] Engine hood and panels ........................................................... 90.1
[90.102] Engine shields, hood latches, and trims ........................................... 90.2
[90.118] Protections and footboards......................................................... 90.3
[90.124] Pneumatically-adjusted operator seat.............................................. 90.4
[90.150] Cab................................................................................. 90.5
[90.151] Cab interior......................................................................... 90.6
[90.160] Cab interior trim and panels........................................................ 90.7
47533595 22/04/2013
INTRODUCTION
47533595 22/04/2013
1
Contents
INTRODUCTION
Safety rules ..................................................................................... 3
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420
Safety rules ..................................................................................... 4
T8.275, T8.300, T8.330, T8.360, T8.390, T8.420
Basic instructions - Important notice regarding equipment servicing ........................... 6
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 WE
Torque - Minimum tightening torques for normal assembly ..................................... 7
T8.275, T8.300, T8.330, T8.360, T8.390, T8.420
Capacities ..................................................................................... 12
T8.275, T8.300, T8.330, T8.360, T8.390
Capacities ..................................................................................... 13
T8.275 [ZCRC02586 - ] WE, T8.300 [ZCRC02586 - ] WE, T8.330 [ZCRC02586 - ] WE, T8.360 [ZCRC02586 - ] WE, T8.390
[ZCRC02586 - ] WE, T8.420 [ZCRC02586 - ] WE
47533595 22/04/2013
2
INTRODUCTION
Safety rules
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION
followed by special instructions. These precautions are intended for the personal safety of you and those working
with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The
color associated with DANGER is RED.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
The color associated with WARNING is ORANGE.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury. The color associated with CAUTION is YELLOW.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color
associated with Notice is BLUE.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47533595 22/04/2013
3
INTRODUCTION
Safety rules
T8.275, T8.300, T8.330, T8.360, T8.390, T8.420
Standard safety precautions
Be informed and notify personnel of the laws in force regulating safety, and provide documentation available for
consultation.
• Keep working areas as clean as possible.
• Ensure that working areas are provided with emergency boxes. They must be clearly visible and always contain
adequate sanitary equipment.
• Fire extinguishers must be properly identified and always be clear of obstructions. Their efficiency must be checked
on a regular basis and personnel must be trained on proper interventions and priorities.
• Keep all emergency exits free of obstructions and clearly marked.
• Smoking in working areas subject to fire danger must be strictly prohibited.
Prevention of injury
• Wear suitable work attire and safety glasses with no jewelry such as rings and chains when working close to engines
and equipment in motion.
• Wear safety gloves and goggles when performing the following operations:
• Topping off or changing lubrication oils.
• Using compressed air or liquids at a pressure greater than 2 bar (29 psi).
• Wear a safety helmet when working close to hanging loads or equipment working at head level.
• Always wear safety shoes and fitting clothes.
• Use protection cream for hands.
• Change wet clothes as soon as possible.
• In the presence of voltages exceeding 48 - 60 V, verify the efficiency of the ground and mass electrical connections.
Ensure that hands and feet are dry and use isolating foot boards. Workers should be properly trained to work with
electricity.
• Do not smoke or start an open flame close to batteries and any fuel material.
• Place soiled rags with oil, diesel fuel or solvents in specially provided anti-fire containers.
• Do not use any tool or equipment for any use other than what it was originally intended for. Serious injury may
occur.
• If running an engine indoors, make sure there is a sufficient exhaust fan in use to eliminate exhaust fumes.
During maintenance
• Never open the filler cap of the cooling system when the engine is hot. High temperature liquid at operating pressure
could result in serious danger and risk of burn. Wait until the temperature decreases under 50 °C (122 °F).
• Never add coolant to an overheated engine and use only appropriate liquids.
• Always work when the engine is turned off. Certain circumstances require maintenance on a running engine. Be
aware of all the risks involved with such an operation.
• Always use adequate and safe containers for engine fluids and used oil.
• Keep engine clean of any spilled fluids such as oil, diesel fuel, and or chemical solvents.
• Use of solvents or detergents during maintenance may emit toxic vapors. Always keep working areas aerated.
Wear a safety mask if necessary.
• Do not leave soiled rags that may contain any flammable substances close to the engine.
• Always use caution when starting an engine after any work has been performed. Be prepared to cut off intake air
in case of engine runaway.
• Never disconnect the batteries while the engine is running.
47533595 22/04/2013
4
INTRODUCTION
• Disconnect the batteries prior to performing any work on the equipment.
• Disconnect the batteries to place a load on them with a load tester.
• After any work is performed, verify that the battery clamp polarity is correct and that the clamps are tight and safe
from accidental short circuit and oxidation.
• Before disconnecting any pipelines (pneumatic, hydraulic, fuel pipes, etc.), verify that all pressure has been re-
leased. Take all necessary precautions bleeding and draining residual pressure. Always wear the proper safety
equipment.
• Do not alter the lengths of any wires.
• Do not connect any electronic service tool to the engine electrical equipment unless specifically approved by Iveco.
• Do not modify the fuel system or hydraulic system unless approved by Iveco, Any unauthorized modification will
compromise warranty assistance and may affect engine operation and life span.
For engine equipped with an electronic control unit
• Do not weld on any part of the equipment without removing the control unit.
• Remove the in case of work requiring heating over 80 °C (176 °F).
• Do not paint the components and the electronic connections.
• Do not alter any data filed in the electronic control unit driving the engine. Any manipulation or alteration of electronic
components will void engine warranty assistance and may affect the correct working order and life span of the
engine.
Respect of the Environment
• Respect of the environment should be of primary importance. Take all necessary precautions to ensure personnel's
safety and health.
• Inform the personnel of the laws regarding the dispensing of used engine fluids.
• Handle batteries with care, storing them in a well ventilated environment and within anti-acid container.
47533595 22/04/2013
5
SERVICE MANUAL
Engine
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 WE
47533595 22/04/2013
10
Contents
Engine - 10
[10.001] Engine and crankcase ............................................................... 10.1
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420
[10.101] Cylinder heads ....................................................................... 10.2
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 WE
[10.114] Pump drives .......................................................................... 10.3
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ]
[10.202] Air cleaners and lines ................................................................ 10.4
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ] WE
[10.216] Fuel tanks ............................................................................ 10.5
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ] WE
[10.310] Aftercooler............................................................................ 10.6
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ] WE
[10.400] Engine cooling system ............................................................... 10.7
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ] WE
[10.414] Fan and drive ........................................................................ 10.8
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ]
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ............................. 10.9
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ] WE
47533595 22/04/2013
10
Engine - 10
Engine and crankcase - 001
T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420
47533595 22/04/2013
10.1 [10.001] / 1
Contents
Engine - 10
Engine and crankcase - 001
SERVICE
Engine
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
T8.275, T8.300, T8.330, T8.360, T8.390, T8.420 [ZCRC02586 - ]
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
T8.275, T8.300, T8.330, T8.360, T8.390, T8.420 [ZCRC02586 - ]
47533595 22/04/2013
10.1 [10.001] / 2
Engine - Engine and crankcase
Engine - Remove
T8.275, T8.300, T8.330, T8.360, T8.390, T8.420 [ZCRC02586 - ]
Prior operation:
Disconnect the batteries — Battery - Disconnect (55.302)
Prior operation:
Remove the hood — Hood - Remove (90.100)
Prior operation:
Recover the refrigerant — Air conditioning - Recover (50.200)
Prior operation:
Drain the coolant — Engine cooling system - Emptying (10.400)
ATTENTION: For tractors equipped with front PTO/hitch, refer to steps 81– 96 for additional disassembly instructions.
NOTE: Clean all fittings before disconnecting.
NOTE: Cap or plug all lines and ports when disconnecting hydraulic components.
1. Remove the nuts (1) securing the condenser/fuel
cooler.
RCPH10CCH054BAB 1
2. Disconnect the refrigerant hose from the receiver/
dryer (1) and the condenser outlet hose (2).
RCPH10CCH896AAB 2
3. Open the latch (1), and carefully remove the cooler
from it's mounting and set aside.
RCPH10CCH894AAB 3
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Engine - Engine and crankcase
4. Remove the nuts (1) securing the oil cooler to it's
support bracket.
RCPH10CCH055BAB 4
5. Disengage the hose clamps (1), tag and remove the
fuel hoses at the cooler.
RCPH10CCH897AAB 5
6. Loosen the hydraulic hose fittings (1) at the oil cooler.
Remove the hoses. Carefully remove the cooler and
set aside.
NOTE: Be prepared to collect some hydraulic fluid.
RCPH10CCH898AAB 6
7. Remove the bolts (1) securing the right hose bracket
(2).
RCPH10CCH899AAB 7
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Engine - Engine and crankcase
8. Tag and remove the hydraulic hoses (1).
9. Loosen the clamp (2) on the air cooler tube.
10. Loosen the clamp (3) at the air cooler outlet tube.
11. Remove the clamp (4) at the elbow to the intake man-
ifold.
12. Remove the tube assembly (5) and set aside.
RCPH10CCH056BAB 8
13. Remove and discard the intake elbow O-ring seal (1).
RCPH10CCH903AAB 9
14. Loosen the clamps (1) and disconnect the engine
coolant outlet (2) and inlet hoses (3).
RCPH10CCH902AAB 10
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Engine - Engine and crankcase
15. Remove the bolts (1) securing the line/harness
bracket to the cooler assembly.
RCPH10CCH057BAB 11
16. On the right hand side at the A/C compressor, dis-
connect the four harness connectors (1). Remove
the A/C line clamp (2).
RCPH10CCH059BAB 12
17. Disconnect the high pressure (1) and suction (2) A/C
lines from the compressor.
RCPH10CCH060BAB 13
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Engine - Engine and crankcase
18. If equipped, disconnect the harness connector (1) for
the suspended axle.
RCPH10CCH904AAB 14
19. Disconnect the harness connector (1) for the fan
drive.
RCPH10CCH905AAB 15
20. Remove the nut (1) and disengage the alternator out-
put cable (2).
RCPH10CCH907AAB 16
21. Disconnect the harness connector (1) for the engine
grid heater and the power supply cable (2).
RCPH10CCH062BAB 17
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Engine - Engine and crankcase
22. Disengage the hose clamps (1) and disconnect the
fuel supply (2) and return (3) hoses.
23. Disconnect the engine blowby recirculation line (4).
24. If equipped, disconnect the air compressor inlet line
(5).
RCPH10CCH061BAB 18
25. At the front of the engine, disengage the clamp (1),
and remove the blowby recirculation tube (2) and set
aside.
RCPH10CCH807AAB 19
26. Remove the attaching bolts (1), and remove the ex-
haust shield (2) and set aside.
RCPH10CCH906AAB 20
27. Disconnect the harness (1) and supply and return
hose connections (2) at the SCR dosing valve (3).
RCPH10CCH908AAB 21
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Engine - Engine and crankcase
28. Remove the bolts (1) for the exhaust shield bracket.
Set the bracket (2) aside.
RCPH10CCH909AAB 22
29. Open the insulation blanket (1) and remove the ex-
haust pipe clamp (2).
RCPH10CCH910AAB 23
30. Remove the support clamp bolt (1) and the lower pipe
clamp (2). Remove the pipe (3) and set aside.
RCPH10CCH063BAB 24
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Engine - Engine and crankcase
31. Loosen the clamp (1) at the air cleaner assembly.
RCPH10CCH064BAB 25
32. Remove the bolts (1) securing the clamp (2) for the
intake air tube.
33. Loosen the tube to elbow clamp (3).
34. Remove the intake air tube and set aside.
RCPH10CCH808AAB 26
35. Loosen the clamp (1). Remove the turbo inlet elbow
(2) and set aside.
RCPH10CCH809AAB 27
36. Locate the tank heater control (1) for the SCR system
above the engine.
37. Disengage the connector locking wire (2) and discon-
nect the inlet connector (3).
38. Repeat for the outlet connector.
39. Disconnect the harness connector (4).
RCPH10CCH911AAB 28
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Engine - Engine and crankcase
40. Disconnect the hydraulic oil cooler supply and return
line fittings (1).
41. Disengage the hose clamps, and disconnect the fuel
cooler supply and return hoses (2).
RCPH10CCH066BAB 29
42. Disconnect the harness connector (2) for the 12 V
auxiliary post (1).
43. Open the protective cover (3), remove the attach-
ing nuts and disconnect the power cable into (4) and
from (5) the fuse block.
44. Disconnect the power relay harness connector (6).
RCPH10CCH070BAB 30
45. Remove the bolt (1) securing the hose clamp (2) for
the DEF/AdBlue® tank heater return line.
46. Remove the bolts (3) securing the bracket (4) to the
hood support.
RCPH10CCH071BAB 31
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Engine - Engine and crankcase
47. Disconnect the harness connector (2) at the primary
fuel filter (1).
RCPH10CCH794AAB 32
48. Remove the front bracket attaching bolts (1). Re-
move the bracket (2) and set aside.
RCPH10CCH069BAB 33
49. Disengage the clamp and disconnect the hose (1) to
the coolant recovery bottle. Remove the bracket (2)
bolts (3). Set bottle/bracket aside.
RCPH10CCH914AAB 34
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Engine - Engine and crankcase
50. Disconnect the cab heater supply (1) and return (2)
lines.
51. Loosen the clamp and disconnect the coolant fill
hose (3) (from the deaeration tank). Remove the
bracket attaching bolts (4).
RCPH10CCH072BAB 35
52. Remove the bolts (1) securing the rear hose/tube
bracket (2). Place the hose/tube assembly along
side the tractor.
RCPH10CCH915AAB 36
53. Disconnect the connectors (1) between the engine
and transmission harnesses.
RCPH10CCH916AAB 37
54. At the cab, disconnect the A/C high (1) and low pres-
sure (2) tube fittings.
RCPH10CCH920AAB 38
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Engine - Engine and crankcase
55. Loosen the clamp (1). Remove the exhaust pipe (2)
and set aside.
RCPH10CCH917AAB 39
56. At the starter, remove the nut and disconnect the
battery ground cable (1).
57. Repeat for the battery positive (2) and alternator out-
put (3) cables.
58. Remove the bolt and disengage the engine ground
cable (4).
RCPH10CCH919AAB 40
59. Remove the plug (1) and screw (2) and remove the
starter solenoid wire. (3). Reinstall the screw.
RCPH10CCH818AAB 41
60. At the left front cab mount, remove the bolt and dis-
connect the ground connector (1).
RCPH10CCH921AAB 42
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Engine - Engine and crankcase
61. Support the harness/line bracket assembly. Remove
the clamp bolt (1). Remove the bracket support bolts
(2) from the left (shown) and right sides.
RCPH10CCH918AAB 43
62. Remove the assembly and set aside.
RCPH10CCH075BAB 44
63. Remove the cooling package assembly iso mount
nut and bolt. Repeat for the opposite side.
RCPH10CCH913AAB 45
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Engine - Engine and crankcase
64. Properly support the cooling package and carefully
remove from the support frame.
NOTE: Do not damage the cooling fan while removing the
cooling package.
RCPH10CCH068BAB 46
65. Remove the bolt securing the harness clamp (1).
66. Remove the six nuts and washers (2) securing the
fan drive to the pulley.
67. Remove the fan and drive assembly and set aside.
RCPH10CCH073BAB 47
68. Remove the bolts (1) and cover for the drop box drive
shaft. Set the cover aside.
RCPH10CCH813AAB 48
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Engine - Engine and crankcase
69. Mark the drive shaft (1). Remove the four bolts and
disengage the drive shaft from the flywheel.
RCPH10CCH817AAB 49
70. Remove the bolts (1) from the plate (2) for the right
rear engine mount.
RCPH10CCH925AAB 50
71. Remove the front bolt and washer (1) securing the
hood support.
72. Remove the bolts and washers from the plate (2) for
the left rear engine mount. Remove the plate and set
aside.
RCPH10CCH080BAB 51
73. Remove the bolts and washers (1) from the plate for
the front engine mount. Remove the plate and set
aside.
RCPH10CCH926AAB 52
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Engine - Engine and crankcase
74. Attach proper lifting equipment to the lifting brackets
on the engine. Carefully remove the engine while
making certain all harnesses, lines and hoses have
been disconnected.
RCPH10CCH084BAB 53
75. Remove the right rear engine mount. Inspect for
wear and/or damage. Replace as required. Repeat
for the left side.
RCPH07CCH166AAB 54
76. Remove the four bolts (1) securing the brackets (2)
for the front engine mount.
77. Remove the bolt (3) securing the front engine mount
(4).
78. Inspect mount for wear and/or damage. Replace as
required.
RCPH10CCH833AAB 55
47533595 22/04/2013
10.1 [10.001] / 18
Engine - Engine and crankcase
79. Release the tension on the fan drive belt (1) and dis-
engage the belt. Check for wear and/or damage. Re-
place as require.
80. Repeat for the accessory drive belt (2).
RCPH10CCH076BAB 56
Tractors equipped with front PTO/hitch
81. Tag or mark the front PTO/hitch hoses and discon-
nect from each side of the support bracket.
NOTE: Be prepared to collect some hydraulic fluid.
RCPH11CCH009AAB 57
82. Remove the bolt (1) securing the tube clamps (2).
Remove the clamps and set aside. Move tube/hose
assembly off to the side.
RCPH11CCH006AAB 58
47533595 22/04/2013
10.1 [10.001] / 19
Engine - Engine and crankcase
83. Disconnect the inlet and outlet hoses (1) to the oil
cooler for the front PTO.
RCPH11CCH002BAB 59
84. Remove the bolts (1) securing the cooler brackets
(2). Remove the cooler and set aside.
RCPH11CCH003BAB 60
85. Remove the four bolts (1) from the drive shaft (2)
between the drop box and output box.
RCPH10CCH651AAB 61
47533595 22/04/2013
10.1 [10.001] / 20
Engine - Engine and crankcase
86. Remove the six bolts (1) from the stub shaft cover.
Remove the cover.
RCPH10CCH077BAB 62
87. Thread a M12 bolt (1) into the end of the stub shaft.
RCPH10CCH922AAB 63
88. Pull out the stub shaft to disconnect the engine drive.
RCPH10CCH923AAB 64
47533595 22/04/2013
10.1 [10.001] / 21
Engine - Engine and crankcase
89. Install lift links on the top of the drop box. Support the
drop box for removal with appropriate lifting equip-
ment and straps.
RCPH10CCH078BAB 65
90. Remove the four socket head bolts (1) securing the
left hand bracket to the drop box.
91. Loosen the four bolts (2) that attach the bracket to
the engine.
RCPH11CCH005AAB 66
92. Remove the four socket head bolts (1) that secure
the right hand bracket (2) to the drop box.
RCPH11CCH001BAB 67
47533595 22/04/2013
10.1 [10.001] / 22

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New holland t8.330 tractor service repair manual

  • 1. Copyright © 2013 CNH America LLC. All Rights Reserved. SERVICE MANUAL T8.275 / T8.300 / T8.330 / T8.360 / T8.390 / T8.420 (CVT) Tractor PIN ZCRC02586 and above Part number 47533595 English May 2013
  • 2. SERVICE MANUAL T8.275 [ZCRC02586 - ] , T8.300 [ZCRC02586 - ] , T8.330 [ZCRC02586 - ] , T8.360 [ZCRC02586 - ] , T8.390 [ZCRC02586 - ] , T8.420 [ZCRC02586 - ] 47533595 22/04/2013 EN
  • 3. Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.101] Cylinder heads ..................................................................... 10.2 [10.114] Pump drives ........................................................................ 10.3 [10.202] Air cleaners and lines .............................................................. 10.4 [10.216] Fuel tanks .......................................................................... 10.5 [10.310] Aftercooler.......................................................................... 10.6 [10.400] Engine cooling system ............................................................. 10.7 [10.414] Fan and drive ...................................................................... 10.8 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.9 Power coupling........................................................................... 19 [19.100] Drive shaft.......................................................................... 19.1 Transmission.............................................................................. 21 [21.504] Continuously Variable Transmission (CVT) ........................................ 21.1 [21.505] Continuously Variable Transmission (CVT) external controls...................... 21.2 [21.507] Continuously Variable Transmission (CVT) internal components.................. 21.3 [21.506] Continuously Variable Transmission (CVT) lubrication system .................... 21.4 Four-Wheel Drive (4WD) system .................................................. 23 [23.202] Electro-hydraulic control ........................................................... 23.1 Front axle system ....................................................................... 25 [25.100] Powered front axle ................................................................. 25.1 [25.102] Front bevel gear set and differential ............................................... 25.2 [25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3 [25.122] Axle suspension control............................................................ 25.4 Rear axle system........................................................................ 27 47533595 22/04/2013
  • 4. [27.100] Powered rear axle.................................................................. 27.1 [27.106] Rear bevel gear set and differential................................................ 27.2 [27.120] Planetary and final drives .......................................................... 27.3 Power Take-Off (PTO)................................................................. 31 [31.104] Rear electro-hydraulic control...................................................... 31.1 [31.110] One-speed rear Power Take-Off (PTO) ............................................ 31.2 [31.114] Two-speed rear Power Take-Off (PTO) ............................................ 31.3 [31.146] Front Power Take-Off (PTO) ....................................................... 31.4 Brakes and controls .................................................................... 33 [33.110] Parking brake or parking lock ...................................................... 33.1 [33.202] Hydraulic service brakes ........................................................... 33.2 [33.220] Trailer brake hydraulic control...................................................... 33.3 [33.224] Trailer brake pneumatic control .................................................... 33.4 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 [35.102] Pump control valves................................................................ 35.2 [35.106] Variable displacement pump ....................................................... 35.3 [35.114] Three-point hitch control valve ..................................................... 35.4 [35.124] Three-point hitch hydraulic adjustment ............................................ 35.5 [35.204] Remote control valves ............................................................. 35.6 [35.300] Reservoir, cooler, and filters........................................................ 35.7 [35.304] Combination pump units ........................................................... 35.8 Pneumatic system ...................................................................... 36 [36.100] Pneumatic system.................................................................. 36.1 Hitches, drawbars, and implement couplings.................................. 37 [37.110] Rear three-point hitch .............................................................. 37.1 [37.162] Front hitch.......................................................................... 37.2 Steering..................................................................................... 41 47533595 22/04/2013
  • 5. [41.101] Steering control .................................................................... 41.1 [41.200] Hydraulic control components...................................................... 41.2 [41.206] Pump ............................................................................... 41.3 Cab climate control ..................................................................... 50 [50.100] Heating ............................................................................. 50.1 [50.200] Air conditioning..................................................................... 50.2 [50.300] Cab pressurizing system ........................................................... 50.3 Electrical systems....................................................................... 55 [55.012] Engine cooling system ............................................................. 55.1 [55.015] Engine control system.............................................................. 55.2 [55.024] Transmission control system....................................................... 55.3 [55.045] Front axle control system .......................................................... 55.4 [55.046] Rear axle control system........................................................... 55.5 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.6 [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................... 55.7 [55.100] Harnesses and connectors......................................................... 55.8 [55.130] Rear three-point hitch electronic control system ................................... 55.9 [55.201] Engine starting system ........................................................... 55.10 [55.301] Alternator......................................................................... 55.11 [55.302] Battery............................................................................ 55.12 [55.404] External lighting .................................................................. 55.13 [55.405] External lighting switches and relays ............................................ 55.14 [55.408] Warning indicators, alarms, and instruments .................................... 55.15 [55.512] Cab controls...................................................................... 55.16 [55.514] Cab lighting ...................................................................... 55.17 [55.518] Wiper and washer system........................................................ 55.18 [55.640] Electronic modules ............................................................... 55.19 [55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.20 [55.DTC] FAULT CODES.................................................................. 55.21 47533595 22/04/2013
  • 6. Platform, cab, bodywork, and decals............................................. 90 [90.100] Engine hood and panels ........................................................... 90.1 [90.102] Engine shields, hood latches, and trims ........................................... 90.2 [90.118] Protections and footboards......................................................... 90.3 [90.124] Pneumatically-adjusted operator seat.............................................. 90.4 [90.150] Cab................................................................................. 90.5 [90.151] Cab interior......................................................................... 90.6 [90.160] Cab interior trim and panels........................................................ 90.7 47533595 22/04/2013
  • 8. Contents INTRODUCTION Safety rules ..................................................................................... 3 T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 Safety rules ..................................................................................... 4 T8.275, T8.300, T8.330, T8.360, T8.390, T8.420 Basic instructions - Important notice regarding equipment servicing ........................... 6 T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 WE Torque - Minimum tightening torques for normal assembly ..................................... 7 T8.275, T8.300, T8.330, T8.360, T8.390, T8.420 Capacities ..................................................................................... 12 T8.275, T8.300, T8.330, T8.360, T8.390 Capacities ..................................................................................... 13 T8.275 [ZCRC02586 - ] WE, T8.300 [ZCRC02586 - ] WE, T8.330 [ZCRC02586 - ] WE, T8.360 [ZCRC02586 - ] WE, T8.390 [ZCRC02586 - ] WE, T8.420 [ZCRC02586 - ] WE 47533595 22/04/2013 2
  • 9. INTRODUCTION Safety rules T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The color associated with DANGER is RED. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. The color associated with WARNING is ORANGE. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The color associated with CAUTION is YELLOW. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47533595 22/04/2013 3
  • 10. INTRODUCTION Safety rules T8.275, T8.300, T8.330, T8.360, T8.390, T8.420 Standard safety precautions Be informed and notify personnel of the laws in force regulating safety, and provide documentation available for consultation. • Keep working areas as clean as possible. • Ensure that working areas are provided with emergency boxes. They must be clearly visible and always contain adequate sanitary equipment. • Fire extinguishers must be properly identified and always be clear of obstructions. Their efficiency must be checked on a regular basis and personnel must be trained on proper interventions and priorities. • Keep all emergency exits free of obstructions and clearly marked. • Smoking in working areas subject to fire danger must be strictly prohibited. Prevention of injury • Wear suitable work attire and safety glasses with no jewelry such as rings and chains when working close to engines and equipment in motion. • Wear safety gloves and goggles when performing the following operations: • Topping off or changing lubrication oils. • Using compressed air or liquids at a pressure greater than 2 bar (29 psi). • Wear a safety helmet when working close to hanging loads or equipment working at head level. • Always wear safety shoes and fitting clothes. • Use protection cream for hands. • Change wet clothes as soon as possible. • In the presence of voltages exceeding 48 - 60 V, verify the efficiency of the ground and mass electrical connections. Ensure that hands and feet are dry and use isolating foot boards. Workers should be properly trained to work with electricity. • Do not smoke or start an open flame close to batteries and any fuel material. • Place soiled rags with oil, diesel fuel or solvents in specially provided anti-fire containers. • Do not use any tool or equipment for any use other than what it was originally intended for. Serious injury may occur. • If running an engine indoors, make sure there is a sufficient exhaust fan in use to eliminate exhaust fumes. During maintenance • Never open the filler cap of the cooling system when the engine is hot. High temperature liquid at operating pressure could result in serious danger and risk of burn. Wait until the temperature decreases under 50 °C (122 °F). • Never add coolant to an overheated engine and use only appropriate liquids. • Always work when the engine is turned off. Certain circumstances require maintenance on a running engine. Be aware of all the risks involved with such an operation. • Always use adequate and safe containers for engine fluids and used oil. • Keep engine clean of any spilled fluids such as oil, diesel fuel, and or chemical solvents. • Use of solvents or detergents during maintenance may emit toxic vapors. Always keep working areas aerated. Wear a safety mask if necessary. • Do not leave soiled rags that may contain any flammable substances close to the engine. • Always use caution when starting an engine after any work has been performed. Be prepared to cut off intake air in case of engine runaway. • Never disconnect the batteries while the engine is running. 47533595 22/04/2013 4
  • 11. INTRODUCTION • Disconnect the batteries prior to performing any work on the equipment. • Disconnect the batteries to place a load on them with a load tester. • After any work is performed, verify that the battery clamp polarity is correct and that the clamps are tight and safe from accidental short circuit and oxidation. • Before disconnecting any pipelines (pneumatic, hydraulic, fuel pipes, etc.), verify that all pressure has been re- leased. Take all necessary precautions bleeding and draining residual pressure. Always wear the proper safety equipment. • Do not alter the lengths of any wires. • Do not connect any electronic service tool to the engine electrical equipment unless specifically approved by Iveco. • Do not modify the fuel system or hydraulic system unless approved by Iveco, Any unauthorized modification will compromise warranty assistance and may affect engine operation and life span. For engine equipped with an electronic control unit • Do not weld on any part of the equipment without removing the control unit. • Remove the in case of work requiring heating over 80 °C (176 °F). • Do not paint the components and the electronic connections. • Do not alter any data filed in the electronic control unit driving the engine. Any manipulation or alteration of electronic components will void engine warranty assistance and may affect the correct working order and life span of the engine. Respect of the Environment • Respect of the environment should be of primary importance. Take all necessary precautions to ensure personnel's safety and health. • Inform the personnel of the laws regarding the dispensing of used engine fluids. • Handle batteries with care, storing them in a well ventilated environment and within anti-acid container. 47533595 22/04/2013 5
  • 12. SERVICE MANUAL Engine T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 WE 47533595 22/04/2013 10
  • 13. Contents Engine - 10 [10.001] Engine and crankcase ............................................................... 10.1 T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [10.101] Cylinder heads ....................................................................... 10.2 T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 WE [10.114] Pump drives .......................................................................... 10.3 T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ] [10.202] Air cleaners and lines ................................................................ 10.4 T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ] WE [10.216] Fuel tanks ............................................................................ 10.5 T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ] WE [10.310] Aftercooler............................................................................ 10.6 T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ] WE [10.400] Engine cooling system ............................................................... 10.7 T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ] WE [10.414] Fan and drive ........................................................................ 10.8 T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ] [10.500] Selective Catalytic Reduction (SCR) exhaust treatment ............................. 10.9 T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 [ZCRC02586 - ] WE 47533595 22/04/2013 10
  • 14. Engine - 10 Engine and crankcase - 001 T8.275 WE, T8.300 WE, T8.330 WE, T8.360 WE, T8.390 WE, T8.420 47533595 22/04/2013 10.1 [10.001] / 1
  • 15. Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 T8.275, T8.300, T8.330, T8.360, T8.390, T8.420 [ZCRC02586 - ] Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 T8.275, T8.300, T8.330, T8.360, T8.390, T8.420 [ZCRC02586 - ] 47533595 22/04/2013 10.1 [10.001] / 2
  • 16. Engine - Engine and crankcase Engine - Remove T8.275, T8.300, T8.330, T8.360, T8.390, T8.420 [ZCRC02586 - ] Prior operation: Disconnect the batteries — Battery - Disconnect (55.302) Prior operation: Remove the hood — Hood - Remove (90.100) Prior operation: Recover the refrigerant — Air conditioning - Recover (50.200) Prior operation: Drain the coolant — Engine cooling system - Emptying (10.400) ATTENTION: For tractors equipped with front PTO/hitch, refer to steps 81– 96 for additional disassembly instructions. NOTE: Clean all fittings before disconnecting. NOTE: Cap or plug all lines and ports when disconnecting hydraulic components. 1. Remove the nuts (1) securing the condenser/fuel cooler. RCPH10CCH054BAB 1 2. Disconnect the refrigerant hose from the receiver/ dryer (1) and the condenser outlet hose (2). RCPH10CCH896AAB 2 3. Open the latch (1), and carefully remove the cooler from it's mounting and set aside. RCPH10CCH894AAB 3 47533595 22/04/2013 10.1 [10.001] / 3
  • 17. Engine - Engine and crankcase 4. Remove the nuts (1) securing the oil cooler to it's support bracket. RCPH10CCH055BAB 4 5. Disengage the hose clamps (1), tag and remove the fuel hoses at the cooler. RCPH10CCH897AAB 5 6. Loosen the hydraulic hose fittings (1) at the oil cooler. Remove the hoses. Carefully remove the cooler and set aside. NOTE: Be prepared to collect some hydraulic fluid. RCPH10CCH898AAB 6 7. Remove the bolts (1) securing the right hose bracket (2). RCPH10CCH899AAB 7 47533595 22/04/2013 10.1 [10.001] / 4
  • 18. Engine - Engine and crankcase 8. Tag and remove the hydraulic hoses (1). 9. Loosen the clamp (2) on the air cooler tube. 10. Loosen the clamp (3) at the air cooler outlet tube. 11. Remove the clamp (4) at the elbow to the intake man- ifold. 12. Remove the tube assembly (5) and set aside. RCPH10CCH056BAB 8 13. Remove and discard the intake elbow O-ring seal (1). RCPH10CCH903AAB 9 14. Loosen the clamps (1) and disconnect the engine coolant outlet (2) and inlet hoses (3). RCPH10CCH902AAB 10 47533595 22/04/2013 10.1 [10.001] / 5
  • 19. Engine - Engine and crankcase 15. Remove the bolts (1) securing the line/harness bracket to the cooler assembly. RCPH10CCH057BAB 11 16. On the right hand side at the A/C compressor, dis- connect the four harness connectors (1). Remove the A/C line clamp (2). RCPH10CCH059BAB 12 17. Disconnect the high pressure (1) and suction (2) A/C lines from the compressor. RCPH10CCH060BAB 13 47533595 22/04/2013 10.1 [10.001] / 6
  • 20. Engine - Engine and crankcase 18. If equipped, disconnect the harness connector (1) for the suspended axle. RCPH10CCH904AAB 14 19. Disconnect the harness connector (1) for the fan drive. RCPH10CCH905AAB 15 20. Remove the nut (1) and disengage the alternator out- put cable (2). RCPH10CCH907AAB 16 21. Disconnect the harness connector (1) for the engine grid heater and the power supply cable (2). RCPH10CCH062BAB 17 47533595 22/04/2013 10.1 [10.001] / 7
  • 21. Engine - Engine and crankcase 22. Disengage the hose clamps (1) and disconnect the fuel supply (2) and return (3) hoses. 23. Disconnect the engine blowby recirculation line (4). 24. If equipped, disconnect the air compressor inlet line (5). RCPH10CCH061BAB 18 25. At the front of the engine, disengage the clamp (1), and remove the blowby recirculation tube (2) and set aside. RCPH10CCH807AAB 19 26. Remove the attaching bolts (1), and remove the ex- haust shield (2) and set aside. RCPH10CCH906AAB 20 27. Disconnect the harness (1) and supply and return hose connections (2) at the SCR dosing valve (3). RCPH10CCH908AAB 21 47533595 22/04/2013 10.1 [10.001] / 8
  • 22. Engine - Engine and crankcase 28. Remove the bolts (1) for the exhaust shield bracket. Set the bracket (2) aside. RCPH10CCH909AAB 22 29. Open the insulation blanket (1) and remove the ex- haust pipe clamp (2). RCPH10CCH910AAB 23 30. Remove the support clamp bolt (1) and the lower pipe clamp (2). Remove the pipe (3) and set aside. RCPH10CCH063BAB 24 47533595 22/04/2013 10.1 [10.001] / 9
  • 23. Engine - Engine and crankcase 31. Loosen the clamp (1) at the air cleaner assembly. RCPH10CCH064BAB 25 32. Remove the bolts (1) securing the clamp (2) for the intake air tube. 33. Loosen the tube to elbow clamp (3). 34. Remove the intake air tube and set aside. RCPH10CCH808AAB 26 35. Loosen the clamp (1). Remove the turbo inlet elbow (2) and set aside. RCPH10CCH809AAB 27 36. Locate the tank heater control (1) for the SCR system above the engine. 37. Disengage the connector locking wire (2) and discon- nect the inlet connector (3). 38. Repeat for the outlet connector. 39. Disconnect the harness connector (4). RCPH10CCH911AAB 28 47533595 22/04/2013 10.1 [10.001] / 10
  • 24. Engine - Engine and crankcase 40. Disconnect the hydraulic oil cooler supply and return line fittings (1). 41. Disengage the hose clamps, and disconnect the fuel cooler supply and return hoses (2). RCPH10CCH066BAB 29 42. Disconnect the harness connector (2) for the 12 V auxiliary post (1). 43. Open the protective cover (3), remove the attach- ing nuts and disconnect the power cable into (4) and from (5) the fuse block. 44. Disconnect the power relay harness connector (6). RCPH10CCH070BAB 30 45. Remove the bolt (1) securing the hose clamp (2) for the DEF/AdBlue® tank heater return line. 46. Remove the bolts (3) securing the bracket (4) to the hood support. RCPH10CCH071BAB 31 47533595 22/04/2013 10.1 [10.001] / 11
  • 25. Engine - Engine and crankcase 47. Disconnect the harness connector (2) at the primary fuel filter (1). RCPH10CCH794AAB 32 48. Remove the front bracket attaching bolts (1). Re- move the bracket (2) and set aside. RCPH10CCH069BAB 33 49. Disengage the clamp and disconnect the hose (1) to the coolant recovery bottle. Remove the bracket (2) bolts (3). Set bottle/bracket aside. RCPH10CCH914AAB 34 47533595 22/04/2013 10.1 [10.001] / 12
  • 26. Engine - Engine and crankcase 50. Disconnect the cab heater supply (1) and return (2) lines. 51. Loosen the clamp and disconnect the coolant fill hose (3) (from the deaeration tank). Remove the bracket attaching bolts (4). RCPH10CCH072BAB 35 52. Remove the bolts (1) securing the rear hose/tube bracket (2). Place the hose/tube assembly along side the tractor. RCPH10CCH915AAB 36 53. Disconnect the connectors (1) between the engine and transmission harnesses. RCPH10CCH916AAB 37 54. At the cab, disconnect the A/C high (1) and low pres- sure (2) tube fittings. RCPH10CCH920AAB 38 47533595 22/04/2013 10.1 [10.001] / 13
  • 27. Engine - Engine and crankcase 55. Loosen the clamp (1). Remove the exhaust pipe (2) and set aside. RCPH10CCH917AAB 39 56. At the starter, remove the nut and disconnect the battery ground cable (1). 57. Repeat for the battery positive (2) and alternator out- put (3) cables. 58. Remove the bolt and disengage the engine ground cable (4). RCPH10CCH919AAB 40 59. Remove the plug (1) and screw (2) and remove the starter solenoid wire. (3). Reinstall the screw. RCPH10CCH818AAB 41 60. At the left front cab mount, remove the bolt and dis- connect the ground connector (1). RCPH10CCH921AAB 42 47533595 22/04/2013 10.1 [10.001] / 14
  • 28. Engine - Engine and crankcase 61. Support the harness/line bracket assembly. Remove the clamp bolt (1). Remove the bracket support bolts (2) from the left (shown) and right sides. RCPH10CCH918AAB 43 62. Remove the assembly and set aside. RCPH10CCH075BAB 44 63. Remove the cooling package assembly iso mount nut and bolt. Repeat for the opposite side. RCPH10CCH913AAB 45 47533595 22/04/2013 10.1 [10.001] / 15
  • 29. Engine - Engine and crankcase 64. Properly support the cooling package and carefully remove from the support frame. NOTE: Do not damage the cooling fan while removing the cooling package. RCPH10CCH068BAB 46 65. Remove the bolt securing the harness clamp (1). 66. Remove the six nuts and washers (2) securing the fan drive to the pulley. 67. Remove the fan and drive assembly and set aside. RCPH10CCH073BAB 47 68. Remove the bolts (1) and cover for the drop box drive shaft. Set the cover aside. RCPH10CCH813AAB 48 47533595 22/04/2013 10.1 [10.001] / 16
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  • 31. Engine - Engine and crankcase 69. Mark the drive shaft (1). Remove the four bolts and disengage the drive shaft from the flywheel. RCPH10CCH817AAB 49 70. Remove the bolts (1) from the plate (2) for the right rear engine mount. RCPH10CCH925AAB 50 71. Remove the front bolt and washer (1) securing the hood support. 72. Remove the bolts and washers from the plate (2) for the left rear engine mount. Remove the plate and set aside. RCPH10CCH080BAB 51 73. Remove the bolts and washers (1) from the plate for the front engine mount. Remove the plate and set aside. RCPH10CCH926AAB 52 47533595 22/04/2013 10.1 [10.001] / 17
  • 32. Engine - Engine and crankcase 74. Attach proper lifting equipment to the lifting brackets on the engine. Carefully remove the engine while making certain all harnesses, lines and hoses have been disconnected. RCPH10CCH084BAB 53 75. Remove the right rear engine mount. Inspect for wear and/or damage. Replace as required. Repeat for the left side. RCPH07CCH166AAB 54 76. Remove the four bolts (1) securing the brackets (2) for the front engine mount. 77. Remove the bolt (3) securing the front engine mount (4). 78. Inspect mount for wear and/or damage. Replace as required. RCPH10CCH833AAB 55 47533595 22/04/2013 10.1 [10.001] / 18
  • 33. Engine - Engine and crankcase 79. Release the tension on the fan drive belt (1) and dis- engage the belt. Check for wear and/or damage. Re- place as require. 80. Repeat for the accessory drive belt (2). RCPH10CCH076BAB 56 Tractors equipped with front PTO/hitch 81. Tag or mark the front PTO/hitch hoses and discon- nect from each side of the support bracket. NOTE: Be prepared to collect some hydraulic fluid. RCPH11CCH009AAB 57 82. Remove the bolt (1) securing the tube clamps (2). Remove the clamps and set aside. Move tube/hose assembly off to the side. RCPH11CCH006AAB 58 47533595 22/04/2013 10.1 [10.001] / 19
  • 34. Engine - Engine and crankcase 83. Disconnect the inlet and outlet hoses (1) to the oil cooler for the front PTO. RCPH11CCH002BAB 59 84. Remove the bolts (1) securing the cooler brackets (2). Remove the cooler and set aside. RCPH11CCH003BAB 60 85. Remove the four bolts (1) from the drive shaft (2) between the drop box and output box. RCPH10CCH651AAB 61 47533595 22/04/2013 10.1 [10.001] / 20
  • 35. Engine - Engine and crankcase 86. Remove the six bolts (1) from the stub shaft cover. Remove the cover. RCPH10CCH077BAB 62 87. Thread a M12 bolt (1) into the end of the stub shaft. RCPH10CCH922AAB 63 88. Pull out the stub shaft to disconnect the engine drive. RCPH10CCH923AAB 64 47533595 22/04/2013 10.1 [10.001] / 21
  • 36. Engine - Engine and crankcase 89. Install lift links on the top of the drop box. Support the drop box for removal with appropriate lifting equip- ment and straps. RCPH10CCH078BAB 65 90. Remove the four socket head bolts (1) securing the left hand bracket to the drop box. 91. Loosen the four bolts (2) that attach the bracket to the engine. RCPH11CCH005AAB 66 92. Remove the four socket head bolts (1) that secure the right hand bracket (2) to the drop box. RCPH11CCH001BAB 67 47533595 22/04/2013 10.1 [10.001] / 22