This document is a service manual for Case compact wheel loaders models 121F XT, 121F ZB, 21F XT, 21F ZB, 221F HS, 221F STD, 321F HS, and 321F STD. It provides maintenance instructions and repair procedures for components of the wheel loaders including the engine, four-wheel drive system, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals.
New holland w80 c tier 4b (final) compact wheel loader service repair manualfujsjefskekmm
1. Disconnect wiring harnesses, condenser hoses (if equipped), and rear lights. Remove engine hood and radiator grids.
2. Drain air conditioning system (if equipped) and disconnect fan connector. Remove condenser (if equipped).
3. Put battery main switch in OFF position. Secure engine hood with lifting strap before removing hood hinge bolts.
New holland w80 c tier 4 compact wheel loader service repair manualfujsjefskekmm
This document is a service manual for compact wheel loaders models W50C, W60C, W70C, and W80C. It contains sections on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, electrical systems, and cab. The manual provides maintenance and repair instructions for these components.
New holland w70 c stage iiib compact wheel loader service repair manualfujsjefskekmm
This document is a service manual for CNH Industrial Italia S.p.A. compact wheel loaders models W50C, W60C, W70C, and W80C. It contains sections on the engine, four-wheel drive system, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. The manual provides repair and maintenance instructions for technicians and mechanics.
New holland w70 wheel loader service repair manualfujsjefskekmm
The document is a workshop manual for wheel loaders that provides safety instructions for personnel. It contains sections on fundamental safety, operation safety, maintenance safety, repairs safety, and safety warnings. Personnel are instructed to carefully read all safety instructions, wear protective equipment, ensure only authorized trained staff perform repairs, and more. The workshop manual aims to protect operator safety and prevent accidents during operation and maintenance of the wheel loaders.
New holland tc5080 combine harvesters service repair manualfujsjefskekmm
This service manual provides information on servicing various components of TC5040, TC5050, TC5060, TC5070, TC5070, TC5080 Hillside, and TC5080 combines. The manual covers engines, transmissions, brakes, hydraulics, electrical systems, attachments, feeding, threshing, separation, cleaning, and other systems. Repair and maintenance should only be performed by trained technicians using the proper tools and procedures outlined in the manual. Unauthorized repairs may void warranties.
New holland tc5.90 hillside fpt nef 6 stage iv combine harvester service repa...fujsjefskekmm
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New holland tc5.90 fpt nef tier 3 combine harvester service repair manualfujsjefskekmm
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New holland w80 c tier 4b (final) compact wheel loader service repair manualfujsjefskekmm
1. Disconnect wiring harnesses, condenser hoses (if equipped), and rear lights. Remove engine hood and radiator grids.
2. Drain air conditioning system (if equipped) and disconnect fan connector. Remove condenser (if equipped).
3. Put battery main switch in OFF position. Secure engine hood with lifting strap before removing hood hinge bolts.
New holland w80 c tier 4 compact wheel loader service repair manualfujsjefskekmm
This document is a service manual for compact wheel loaders models W50C, W60C, W70C, and W80C. It contains sections on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, electrical systems, and cab. The manual provides maintenance and repair instructions for these components.
New holland w70 c stage iiib compact wheel loader service repair manualfujsjefskekmm
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New holland w70 wheel loader service repair manualfujsjefskekmm
The document is a workshop manual for wheel loaders that provides safety instructions for personnel. It contains sections on fundamental safety, operation safety, maintenance safety, repairs safety, and safety warnings. Personnel are instructed to carefully read all safety instructions, wear protective equipment, ensure only authorized trained staff perform repairs, and more. The workshop manual aims to protect operator safety and prevent accidents during operation and maintenance of the wheel loaders.
New holland tc5080 combine harvesters service repair manualfujsjefskekmm
This service manual provides information on servicing various components of TC5040, TC5050, TC5060, TC5070, TC5070, TC5080 Hillside, and TC5080 combines. The manual covers engines, transmissions, brakes, hydraulics, electrical systems, attachments, feeding, threshing, separation, cleaning, and other systems. Repair and maintenance should only be performed by trained technicians using the proper tools and procedures outlined in the manual. Unauthorized repairs may void warranties.
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New holland tc5.90 fpt nef tier 3 combine harvester service repair manualfujsjefskekmm
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New holland mc35 commercial mower service repair manualfujsjefskekmm
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New holland l234 tier 4 b (final) skid steer loader service repair manual [nh...fujsjefskekmm
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New holland d180 c stage iiib crawler dozer service repair manual (pin nedc18...fujsjefskekmm
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New holland d150 c stage iiib crawler dozer service repair manual (pin nedc15...fujsjefskekmm
This service manual provides information for servicing the following components of a D150C crawler dozer:
- Engine and related systems such as air cleaners, fuel filters, cooling and emissions systems
- Hydrostatic drive system
- Brakes and controls
- Hydraulic systems including cylinders, pumps and valves
- Tracks and track suspension
- Cab climate control and electrical systems
- Dozer blade and tools
- Cab, bodywork and decals
It provides removal and installation instructions as well as specifications for maintenance and repair of these components.
New holland cx5.90 laterale fpt nef 6 tier 4 b stage iv combine harvester ser...fujsjefskekmm
This document is a service manual for several combine models and their engines. It contains an introduction section listing the machine models covered and their engine types. The bulk of the document is a detailed table of contents that lists over 150 individual sections providing service information on the combines' systems and components, including the engine, transmission, hydraulics, steering, climate control, electrical systems, attachments, feeding, and threshing systems.
New holland cr940 combine harvesters service repair manualfujsjefskekmm
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New holland c238 tier 4 b (final) compact track loader service repair manual ...fujsjefskekmm
This document provides service information for New Holland 200 Series Skid Steer Loaders and Compact Track Loaders with Tier 4B diesel engines. It contains introduction information and sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, front loader and bucket, cab, frames and ballasting, wheels, tracks and suspension, cab climate control, electrical systems, and fault codes. The document provides detailed procedures, part numbers, and diagrams for servicing and repairing components of these machines.
Case 621 f tier 4 wheel loader service repair manualfujsjefskekmm
The document provides instructions for removing the engine from a 621F wheel loader. Key steps include draining fluids, disconnecting batteries, removing the radiator cap and draining coolant, tagging wiring harnesses, removing hood mounting bolts, and lifting the engine out after disconnecting all connecting parts. Safety precautions are described such as releasing hydraulic pressure before removal.
New holland br6090 combi service repair manualfujsjefskekmm
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New holland b100 btc backhoe loader service repair manualfujsjefskekmm
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New holland b100 blr backhoe loader service repair manualfujsjefskekmm
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New holland b95 lr backhoe loader service repair manualfujsjefskekmm
The document provides instructions for inspecting and disassembling/assembling torque converters for backhoe loaders. It describes inspecting the converter hub splines and welds for wear or damage, and replacing the converter or drive plate if issues are found. The disassembly process involves removing the drive plate screws and plates and then the converter. Reassembly requires installing the converter on the input shaft, then the drive plates with screws tightened to a specified torque.
New holland b95 ctc tier 4b (final) tractor loader backhoe service repair manualfujsjefskekmm
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Case 121 f xt tier 4b (final) compact wheel loader service repair manualfujsjefskekmm
- The document is a service manual that provides instructions for removing the engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluids, removing protective covers and grids, and using lifting equipment to extract the engine from the rear of the vehicle. The process involves multiple steps to properly prepare the machine before removing and lowering the engine.
Caterpillar cat 322 c ln hydraulic excavator (prefix emr) service repair manu...fujsjefskekmm
The document provides instructions for removing and installing the camshaft idler on a Caterpillar 3126B engine. The removal procedure involves removing bolts to access the idler gear. The installation procedure specifies applying sealant and installing the idler gear with bolts, tightening them to the specified torque.
Caterpillar cat 322 c ln 322cln excavator (prefix bfk) service repair manual ...fujsjefskekmm
This document provides disassembly instructions for a final drive on a 322C excavator. It outlines 32 steps to fully disassemble the final drive. The steps include removing housing components, gears, carriers, seals, and other parts. Special tools are listed that are required for removal of components. Cleanliness is emphasized during disassembly to prevent dirt entry. Weights of removed parts are provided.
Caterpillar cat 322 c l 322cl excavator (prefix blp) service repair manual (b...fujsjefskekmm
This document provides step-by-step instructions for disassembling various components of a 322C excavator's auxiliary control valve, including the solenoid valve and housing, spool and plug, line relief valve, and load hold check valve. It details removing o-rings, fittings, valves, spools, and other parts. Cleanliness is emphasized to prevent contamination of the hydraulic system during disassembly and reassembly.
Caterpillar cat 322 c l 322cl excavator (prefix bkj) service repair manual (b...fujsjefskekmm
The document provides instructions for installing a cylinder head on a 3126 engine. It describes:
1) Cleaning the cylinder head and cylinder block mating surfaces and installing a new cylinder head gasket.
2) Positioning the cylinder head on the dowels and lowering it onto the cylinder block.
3) Tightening the cylinder head bolts in a specific sequence and torque pattern.
Caterpillar cat 322 c excavator (prefix bfk) service repair manual (bfk00001 ...fujsjefskekmm
This document provides instructions to disassemble the final drive of a 322C excavator. It outlines 32 steps to remove components like gears, carriers, seals, and housings. Required tools include a transmission repair stand, link brackets, retaining ring pliers, and a spanner socket. Cleanliness is important to prevent dirt from entering during reassembly. Alignment marks should be made and parts reinstalled in their original locations.
Caterpillar cat 320 c l 320cl excavator (prefix gng) service repair manual (g...fujsjefskekmm
The document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Removing and installing the fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing new fuel injection nozzles.
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump.
The procedures provide detailed steps and illustrations for each component, describing how to disconnect lines, remove mounting hardware, and properly cap openings to prevent contamination. Safety notices are also included to keep parts clean and contain fluids.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
New holland l234 tier 4 b (final) skid steer loader service repair manual [nh...fujsjefskekmm
This document provides service information for New Holland 200 Series Skid Steer Loaders and Compact Track Loaders with Tier 4B diesel engines. It contains introduction information and sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, front loader and bucket, cab, frames and ballasting, wheels, tracks and suspension, cab climate control, electrical systems, and fault codes. The document provides detailed procedures, part numbers, and diagrams for servicing and repairing components of these machines.
New holland d180 c stage iiib crawler dozer service repair manual (pin nedc18...fujsjefskekmm
This service manual section provides information for removing and installing the engine and crankcase assembly on a D180C crawler dozer. The 6-step removal process involves using lifting equipment to detach the engine from the frame mounts at the front and sides. Proper lifting points and balance of the 631 kg engine are emphasized for safety.
New holland d150 c stage iiib crawler dozer service repair manual (pin nedc15...fujsjefskekmm
This service manual provides information for servicing the following components of a D150C crawler dozer:
- Engine and related systems such as air cleaners, fuel filters, cooling and emissions systems
- Hydrostatic drive system
- Brakes and controls
- Hydraulic systems including cylinders, pumps and valves
- Tracks and track suspension
- Cab climate control and electrical systems
- Dozer blade and tools
- Cab, bodywork and decals
It provides removal and installation instructions as well as specifications for maintenance and repair of these components.
New holland cx5.90 laterale fpt nef 6 tier 4 b stage iv combine harvester ser...fujsjefskekmm
This document is a service manual for several combine models and their engines. It contains an introduction section listing the machine models covered and their engine types. The bulk of the document is a detailed table of contents that lists over 150 individual sections providing service information on the combines' systems and components, including the engine, transmission, hydraulics, steering, climate control, electrical systems, attachments, feeding, and threshing systems.
New holland cr940 combine harvesters service repair manualfujsjefskekmm
This document is a repair manual for New Holland combine harvesters models CR920 through CR980. It contains sections covering all major systems of the combines from general information and safety to the engine, transmission, hydraulics, electrics, grain handling and more. The manual provides instructions for troubleshooting, overhaul, and testing procedures for technicians to safely and efficiently service and repair the equipment.
New holland c238 tier 4 b (final) compact track loader service repair manual ...fujsjefskekmm
This document provides service information for New Holland 200 Series Skid Steer Loaders and Compact Track Loaders with Tier 4B diesel engines. It contains introduction information and sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, front loader and bucket, cab, frames and ballasting, wheels, tracks and suspension, cab climate control, electrical systems, and fault codes. The document provides detailed procedures, part numbers, and diagrams for servicing and repairing components of these machines.
Case 621 f tier 4 wheel loader service repair manualfujsjefskekmm
The document provides instructions for removing the engine from a 621F wheel loader. Key steps include draining fluids, disconnecting batteries, removing the radiator cap and draining coolant, tagging wiring harnesses, removing hood mounting bolts, and lifting the engine out after disconnecting all connecting parts. Safety precautions are described such as releasing hydraulic pressure before removal.
New holland br6090 combi service repair manualfujsjefskekmm
This document provides a service manual for a BR6090 COMBI machine. It includes sections on hydraulic, pneumatic, electrical, electronic and other systems. It details components like the secondary hydraulic power system, electrical power system, lighting system, electronic system, lubrication system and more. It also covers the engine and PTO, transmission, process drive, axles, brakes, steering, wheels, frame, and crop processing functions. Torque specifications are provided for hardware.
New holland b100 btc backhoe loader service repair manualfujsjefskekmm
This document contains service manual sections for various backhoe loader models. It includes information on safety rules, maintenance, technical specifications, transmission systems, front axles, and other components. Technical specifications include details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets, tires, and machine dimensions and performance specs. The transmission and front axle sections provide specifications, lubrication instructions, removal/installation procedures, and troubleshooting guides.
New holland b100 blr backhoe loader service repair manualfujsjefskekmm
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New holland b95 lr backhoe loader service repair manualfujsjefskekmm
The document provides instructions for inspecting and disassembling/assembling torque converters for backhoe loaders. It describes inspecting the converter hub splines and welds for wear or damage, and replacing the converter or drive plate if issues are found. The disassembly process involves removing the drive plate screws and plates and then the converter. Reassembly requires installing the converter on the input shaft, then the drive plates with screws tightened to a specified torque.
New holland b95 ctc tier 4b (final) tractor loader backhoe service repair manualfujsjefskekmm
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Case 121 f xt tier 4b (final) compact wheel loader service repair manualfujsjefskekmm
- The document is a service manual that provides instructions for removing the engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluids, removing protective covers and grids, and using lifting equipment to extract the engine from the rear of the vehicle. The process involves multiple steps to properly prepare the machine before removing and lowering the engine.
Caterpillar cat 322 c ln hydraulic excavator (prefix emr) service repair manu...fujsjefskekmm
The document provides instructions for removing and installing the camshaft idler on a Caterpillar 3126B engine. The removal procedure involves removing bolts to access the idler gear. The installation procedure specifies applying sealant and installing the idler gear with bolts, tightening them to the specified torque.
Caterpillar cat 322 c ln 322cln excavator (prefix bfk) service repair manual ...fujsjefskekmm
This document provides disassembly instructions for a final drive on a 322C excavator. It outlines 32 steps to fully disassemble the final drive. The steps include removing housing components, gears, carriers, seals, and other parts. Special tools are listed that are required for removal of components. Cleanliness is emphasized during disassembly to prevent dirt entry. Weights of removed parts are provided.
Caterpillar cat 322 c l 322cl excavator (prefix blp) service repair manual (b...fujsjefskekmm
This document provides step-by-step instructions for disassembling various components of a 322C excavator's auxiliary control valve, including the solenoid valve and housing, spool and plug, line relief valve, and load hold check valve. It details removing o-rings, fittings, valves, spools, and other parts. Cleanliness is emphasized to prevent contamination of the hydraulic system during disassembly and reassembly.
Caterpillar cat 322 c l 322cl excavator (prefix bkj) service repair manual (b...fujsjefskekmm
The document provides instructions for installing a cylinder head on a 3126 engine. It describes:
1) Cleaning the cylinder head and cylinder block mating surfaces and installing a new cylinder head gasket.
2) Positioning the cylinder head on the dowels and lowering it onto the cylinder block.
3) Tightening the cylinder head bolts in a specific sequence and torque pattern.
Caterpillar cat 322 c excavator (prefix bfk) service repair manual (bfk00001 ...fujsjefskekmm
This document provides instructions to disassemble the final drive of a 322C excavator. It outlines 32 steps to remove components like gears, carriers, seals, and housings. Required tools include a transmission repair stand, link brackets, retaining ring pliers, and a spanner socket. Cleanliness is important to prevent dirt from entering during reassembly. Alignment marks should be made and parts reinstalled in their original locations.
Caterpillar cat 320 c l 320cl excavator (prefix gng) service repair manual (g...fujsjefskekmm
The document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Removing and installing the fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing new fuel injection nozzles.
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump.
The procedures provide detailed steps and illustrations for each component, describing how to disconnect lines, remove mounting hardware, and properly cap openings to prevent contamination. Safety notices are also included to keep parts clean and contain fluids.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
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Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
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Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
3. Link Product / Engine
Product Market Product Engine
121F XT CWL TIER4 TOOL
CARRIER
North America F5HFL463C*F001
121F ZB CWL TIER4 Z-BAR North America F5HFL463C*F001
21F XT CWL TIER4 TOOL
CARRIER
North America F5HFL463B*F001
21F ZB CWL TIER4 Z-BAR North America F5HFL463B*F001
221F HS CWL TIER4 TOOL
CARRIER
North America F5HFL463A*F001
221F STD CWL TIER4 Z-BAR North America F5HFL463A*F001
321F HS CWL TIER4 TOOL
CARRIER
North America F5HFL463A*F001
321F STD CWL TIER4 Z-BAR North America F5HFL463A*F001
47829079C_EN-NA 04/04/2017
4. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.216] Fuel tanks .......................................................................... 10.2
Four-Wheel Drive (4WD) system .................................................. 23
[23.314] Drive shaft.......................................................................... 23.1
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.102] Front bevel gear set and differential ............................................... 25.2
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3
Rear axle system........................................................................ 27
[27.100] Powered rear axle.................................................................. 27.1
[27.106] Rear bevel gear set and differential................................................ 27.2
[27.120] Planetary and final drives .......................................................... 27.3
[27.124] Final drive hub, steering knuckles, and shafts ..................................... 27.4
Hydrostatic drive......................................................................... 29
[29.100] Transmission and steering hydrostatic control ..................................... 29.1
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.1
[33.110] Parking brake or parking lock ...................................................... 33.2
[33.204] Front axle brake.................................................................... 33.3
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.300] Reservoir, cooler, and filters........................................................ 35.2
[35.104] Fixed displacement pump.......................................................... 35.3
[35.106] Variable displacement pump ....................................................... 35.4
47829079C_EN-NA 04/04/2017
5. [35.359] Main control valve.................................................................. 35.5
[35.357] Pilot system ........................................................................ 35.6
[35.525] Auxiliary hydraulic valves and lines ................................................ 35.7
[35.600] High flow hydraulics................................................................ 35.8
[35.355] Hydraulic hand control ............................................................. 35.9
[35.353] Hydraulic travel system .......................................................... 35.10
[35.701] Front loader arm hydraulic system ............................................... 35.11
[35.723] Front loader bucket hydraulic system ............................................ 35.12
[35.734] Tool quick coupler hydraulic system ............................................. 35.13
Frames and ballasting ................................................................. 39
[39.100] Frame .............................................................................. 39.1
[39.140] Ballasts and supports .............................................................. 39.2
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
[41.200] Hydraulic control components...................................................... 41.2
[41.216] Cylinders ........................................................................... 41.3
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.200] Air conditioning..................................................................... 50.2
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
[55.045] Front axle control system .......................................................... 55.3
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.4
[55.408] Warning indicators, alarms, and instruments ...................................... 55.5
[55.DTC] FAULT CODES.................................................................... 55.6
Front loader and bucket............................................................... 82
[82.100] Arm................................................................................. 82.1
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8. INTRODUCTION
Basic instructions - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information could not be updated due to modifications of a technical or commercial
type, or changes to the laws and regulations of different countries.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
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3
9. INTRODUCTION
Basic instructions - Shop and assembly
Shimming
For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a microm-
eter, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or
the rated value shown on each shim.
Rotating shaft seals
For correct rotating shaft seal installation, proceed as follows:
1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
3. Position the sealing lip facing the fluid.
NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that
they will move the fluid towards the inner side of the seal.
4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip
and the dust lip on double lip seals with grease.
5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a
hammer or mallet.
6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that
the seal makes contact with the thrust element, if required.
7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.
O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.
Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.
Spare parts
Only use CNH Original Parts or CASE CONSTRUCTION Original Parts.
Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts or CASE CONSTRUCTION Original
Parts can offer this guarantee.
When ordering spare parts, always provide the following information:
• Machine model (commercial name) and Product Identification Number (PIN)
• Part number of the ordered part, which can be found in the parts catalog
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10. INTRODUCTION
Protecting the electronic and/or electrical systems during charging and welding
To avoid damage to the electronic and/or electrical systems, always observe the following practices:
1. Never make or break any of the charging circuit connections when the engine is running, including the battery
connections.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine
attachment.
• Position the welder ground clamp as close to the welding area as possible.
• If you weld in close proximity to a computer module, then you should remove the module from the machine.
• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you
weld.
4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery
charger.
NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.
The electronic monitoring system and charging system will be damaged if this is not done.
5. Remove the battery ground cable. Reconnect the cable when you complete welding.
Special tools
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A
The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically re-
searched and designed for use with CASE CONSTRUCTION machines. The special tools are essential for reliable
repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting oper-
ation.
By using these tools, repair personnel will benefit from:
• Operating in optimal technical conditions
• Obtaining the best results
• Saving time and effort
• Working in safe conditions
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11. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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12. INTRODUCTION
Product identification - Machine components
Left-hand side
LEIL15CWL0334FB 1
1. Steering cylinder 8. Rotary beacon (optional)
2. Access steps to cab (one step for 21F and 121F) 9. Cab air filter access
3. Counterweight 10. Bucket
4. Fuel tank and engine coolant reservoir access 11. Wheels
5. Cab door locking pin 12. Mirrors
6. Final tail 13. Transport safety pin
7. Roll Over Protection Structure (ROPS) and Falling
Objects Protective Structure (FOPS) cab (standard or
deluxe cab)
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13. INTRODUCTION
Right-hand side
LEIL15CWL0305FB 2
1. High Flow (optional) 10. Battery compartment
2. Tilt cylinder 11. Wheel chocks
3. Return-to-dig (optional) 12. Front fender
4. Driving lights 13. Lift cylinders
5. Work lights (optional) 14. Axles
6. Engine hood 15. Lift arm
7. Hydraulic oil tank access panel 16. Quick Coupler (Skid Steer Loader version)
8. Rear fender 17. Brake oil tank access panel
9. Fuse and relay access
18. 3rd hydraulic function (Horizontal Pin version)
19. 4th hydraulic function (Horizontal Pin version)
LEIL15CWL0101AA 3
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36
15. Engine - Engine and crankcase
Engine - Remove
NOTE: Emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that gen-
erate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid
using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot
be avoided, remove the sensors using extreme caution prior to performing any service procedure.
1. Park the machine on firm, level ground, lower the
bucket/attachment to the ground.
Drive the machine into such a position that the bores
of the holders are aligned one above the other. Then
secure with the pin (arrow). The pin is located inside
the support on the frame.
Stop the engine.
LEIL14CWL0005AB 1
2. Keep all non-authorized personnel clear of the ma-
chine. Turn the ignition switch key to the “ON” position.
3. Move the joystick slowly forward and backward and
from the right-hand to the left-hand approximately a
dozen times. Turn the ignition key to the OFF position.
NOTE: before carrying out any service work on the hy-
draulic system, it is necessary to allow the system to cool:
the temperature should not be more than 40 °C (104.0 °F).
LEIL14CWL0003AB 2
4. Open the outer panel to access the battery main switch.
The battery main switch box is located on the right-hand
side of the machine, below the operator’s compart-
ment.
LEIL14CWL0015AB 3
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16. Engine - Engine and crankcase
5. Put the battery main switch (1) in the OFF position.
LEIL14CWL0017AA 4
6. Disconnect the wiring harness (X-228) and (X-229)
from the engine air filter.
Disconnect the wiring harness (X-106) from the air tem-
perature sensor.
LEIL14CWL0171AB 5
Versions with air conditioning
1. Drain the air conditioning system and disconnect the
fan electrical connector (1).
Tag and disconnect the condenser hoses (2) and (3).
LEIL14CWL0159A 6
2. Remove the two lower bolts (1) of the condenser
bracket (2).
LEIL14CWL0160AB 7
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17. Engine - Engine and crankcase
3. Remove the two upper bolts (1) of the condenser.
Remove the condenser (2).
LEIL14CWL0161AB 8
All versions
1. Secure the engine hood (1) with the nylon llifting strap.
LEIL14CWL0216AB 9
2. Have another person to balance the hood and remove
the hood hinge mounting bolts (arrows) from the ma-
chine structure.
Carefully raise and remove the engine hood (1) from
loader. Lower the engine hood onto suitable platform
and disconnect lifting equipment.
LEIL14CWL0162AB 10
3. Tag and disconnect the left rear light connector (1).
Repeat this operation for the right rear light connector.
LEIL14CWL0163AB 11
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18. Engine - Engine and crankcase
4. Tag and disconnect the water in fuel wiring harness
(X-105).
Tag and disconnect the backup alarm wiring harness
(X-064).
Tag and disconnect the filter pressure switch wiring har-
ness (X-227). Cut the ties cable (1).
LEIL14CWL0173AB 12
5. Remove the four mounting bolts (1) of the right grid (2).
Remove the right grid (2).
NOTE: repeat the same operation on the left side.
LEIL14CWL0217AB 13
6. Connect suitable lifting equipment to counterweight (re-
fer to Couterweight – Remove).
Remove the six bolts (arrows) of the counterweight and
remove it.
LEIL14CWL0164AB 14
7. Slowly extract the counterweight (1) from rear chassis.
Be sure all wire harness connections have been dis-
connected.
Remove the counterweight (1) from the machine.
Lower the counterweight onto suitable platform and dis-
connect the lifting equipment.
LEIL14CWL0218AB 15
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19. Engine - Engine and crankcase
8. Remove the cap from the hydraulic tank (2).
Insert, into the hole, the hose (1) connected to a suction
pump and suck the oil from the tank (2).
NOTE: use a suitable container for collection of coolant and
abide by all local environmental laws for proper handling
and disposal.
LEIL14CWL0219AB 16
9. Loosen the clamp (2) on the coolant hose (1) and dis-
connect it from the radiator.
NOTE: use a suitable container for collection of coolant and
abide by all local environmental laws for proper handling
and disposal.
10. Unscrew the fitting and disconnect the hydraulic oil
hose (3) from the radiator.
LEIL14CWL0232AB 17
11. Loosen the clamp (1) and disconnect the coolant hose
(2) from the radiator.
Unscrew the fitting and disconnect the hydraulic oil
hose (3) from the radiator.
LEIL14CWL0233AB 18
12. Remove the screws (1) securing the clamps of the
hydraulic oil hose (2).
LEIL14CWL0234AB 19
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20. Engine - Engine and crankcase
13. Remove the four screws (1) to remove the fan guard
(2).
LEIL14CWL0469AB 20
14. Loosen the nut (3) to unscrew the fan (4).
The nut (3) is left-handed: turn the nut (3) clockwise
in respect to the engine to loosen the nut (3).
LEIL14CWL0456AB 21
15. Lean the fan (4) against the radiator group (5).
LEIL14CWL0457AB 22
16. Remove the screw (1) and disconnect the earth strap
(2) from the engine.
LEIL14CWL0170AB 23
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21. Engine - Engine and crankcase
17. Loosen the clamp (1) and disconnect the oil steam
recovery hose (2).
LEIL14CWL0220AB 24
18. Loosen the clamp (1) and disconnect the air inlet hose
(4).
Remove the screws (2) from the bracket (3).
LEIL14CWL0221AB 25
19. Remove the screw (2) to release the air inlet hose (3)
from the clamp (1).
LEIL14CWL0222AB 26
20. Remove the screw (2) of the half guideway (3) for
positioning fuel hoses (1).
LEIL14CWL0223AB 27
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22. Engine - Engine and crankcase
21. Remove the screws (1) of the air filter bracket (2).
Remove the air filter assembly (3) with the air inlet
hose, the oil vapor recovery pipe and bracket with
O-ring.
LEIL14CWL0224AB 28
22. Disconnect the wiring harness (X-109) from the inter-
mediate connector signal.
Disconnect the wiring harness (X-110) from the inter-
mediate connector injector.
Disconnect the A/C clutch wiring harness (X-226)
(only air conditioning versions).
Remove the clamp (1) and cut the ties cable (2).
LEIL14CWL0172A 29
23. Behind the starter motor (1), remove the screw (3)
and disconnect the ground wiring harness (X-232),
(X-233) and (X-234).
Remove the ties cable (2).
LEIL14CWL0174AB 30
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23. Engine - Engine and crankcase
24. Fan condenser connector (X-056) has already been
disconnected when removing the condenser (only air
conditioning versions).
Disconnect reverse solenoid wiring harness (X-086).
Disconnect the forward solenoid wiring harness
(X-087).
Disconnect the exhaust gas temperature sensor
wiring harness (X-107) and (X-108).
Remove the ties cable (1).
LEIL14CWL0175BB 31
25. Remove the screws (1) securing the exhaust stack (2).
NOTE: the exhaust stack (2) must be removed after the
detachment of the PM-Cat system.
LEIL14CWL0225AB 32
26. Loosen the clamp (1) and disconnect the compensa-
tion hose (2) from the PM-Cat system (3).
LEIL14CWL0226AB 33
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24. Engine - Engine and crankcase
27. Remove the four screws (arrows) securing PM-Cat
system (1) of the frame.
Remove the PM-Cat system (1) from the machine.
Extract, from the bottom, the exhaust stack.
LEIL14CWL0227AB 34
28. Disconnect the lambda probe connector (2).
Loosen the clamp (1) and remove the compensation
hose (3) from the turbocharger (4).
LEIL14CWL0228AB 35
29. Acting from under the machine:
• turn off the tap (1);
• loosen the clamp (2) and disconnect the cab heat-
ing hose;
• open the tap (1) to drain the coolant from the engine
block.
NOTE: use a suitable container for collection of coolant and
abide by all local environmental laws for proper handling
and disposal.
LEIL14CWL0229AB 36
30. From the right side of the machine, loosen the clamp
(1) and disconnect the hose cab heating (2).
LEIL14CWL0230AB 37
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25. Engine - Engine and crankcase
31. Remove the screw (1) of the half guideway for posi-
tioning reverse hose (2) and forward hose (3).
LEIL14CWL0231AB 38
32. Tag and disconnect starter motor (Terminal 50) wiring
harness (X-061).
Tag and disconnect starter motor wiring harness
(X-062) and (X-063).
Tag and disconnect alternator battery cable (X-040).
Tag and disconnect alternator (D+) wiring harness
(X-041).
Unscrew the bolt (1) and remove the clamp (2).
Remove eventually clamps and cut the ties cable not
indicated.
LEIL14CWL0176BB 39
33. Disconnect the fuel line hose (1) from the fuel pre-filter
and fuel hose (2).
LEIL14CWL0177AB 40
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27. Engine - Engine and crankcase
34. Unscrew the hydraulic fitting (1), (2) and (3) and dis-
connect the hoses from the gear pump.
Unscrew the hydraulic fitting (5) and (6) and discon-
nect the hoses from the hydrostatic pump.
Remove the four screws and disconnect the pipe (4)
from the hydrostatic pump.
Unscrew the hydraulic fitting (7) and disconnect the
pipe from the hydrostatic pump.
LEIL14CWL0178AB 41
35. Unscrew the hydraulic fitting (1) and disconnect the
hose from the hydrostatic pump.
Unscrew the hydraulic fitting (2) and disconnect the
pipe from the hydrostatic pump.
Remove the four screws and disconnect the pipe (4)
from the hydrostatic pump.
Remove the four screws and disconnect the pipe (3)
from the gear pump.
LEIL14CWL0179AB 42
36. For the models equipped with auxiliary pump (1), un-
screw the hydraulic fitting (2) and disconnect the hose
from the auxiliary pump.
LEIL14CWL0180AB 43
37. Connect suitable lifting equipment to engine lifting
brackets (arrows). Take up all slack in lifting equip-
ment.
LEIL14CWL0236AB 44
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28. Engine - Engine and crankcase
38. Remove the engine silent block (arrows) unscrewing
the nuts from the lower part of the engine.
Slowly raise engine from rear chassis. Be sure all wire
harness connections and hoses have been discon-
nected and are clear of the engine. Remove engine
from machine.
LEIL14CWL0235AB 45
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29. Engine - Engine and crankcase
Engine - Install
WARNING
Hot liquid under pressure!
Never remove the filler cap or the recovery tank cap while the engine is running or the coolant is hot.
Let the system cool. Turn the filler cap to the first notch and allow any pressure to escape, and then
remove the filler cap. Loosen the recovery tank cap slowly to allow any pressure to escape.
Failure to comply could result in death or serious injury.
W0296A
NOTE: Emission sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that gen-
erate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid
using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot
be avoided, remove the sensors using extreme prior to performing any service procedure.
1. Inspect the engine mounts. If the engine rubber isola-
tors require replacement, remove and discard the iso-
lators (1) and (2). Install new rubber isolator (2), then
rubber isolator (1).
Make sure that the tightening torque of the fixing screws
of the brackets to the engine is 118 – 133 N·m (87 –
98 lb ft).
LEIL14CWL0393AB 1
2. Attach suitable lifting device to the engine and slowly
move it into position over the rear chassis. Be sure all
harness connections and hoses are out of the way or
positioned correctly for reconnecting, before lowering
engine.
Install the silent blocks (arrows) on the engine.
LEIL14CWL0235AB 2
3. Tighten the mounting bolts of the engine to a torque of
244 – 298 N·m (180 – 220 lb ft).
LEIL14CWL0394AB 3
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30. Engine - Engine and crankcase
4. Disconnect lifting equipment from the engine lifting
brackets.
LEIL14CWL0236AB 4
5. For the models equipped with auxiliary pump (1),
connect the hydraulic hose to the auxiliary pump and
tighten the fitting (2).
LEIL14CWL0180AB 5
6. Connect the hydraulic pipe (3) to the gear pump and
tighten the four screws on the half-shells.
Connect the hydraulic pipe (4) to the hydrostatic pump
and tighten the four screws on the half-shells.
Connect the hydraulic hoses to the hydrostatic pump
and tighten the fittings (1) and (2).
LEIL14CWL0179AB 6
7. Connect the hydraulic hoses to the gear pump and
tighten the fittings (1), (2) and (3).
Connect the hydraulic hoses to the hydrostatic pump
and tighten the fittings (5) and (6).
Connect the hydraulic pipe (4) to the hydrostatic pump
and tighten the four screws of the half-shells.
Connect the hydraulic pipe to the hydrostatic pump and
tighten the fitting (7).
LEIL14CWL0178AB 7
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31. Engine - Engine and crankcase
8. Connect the fuel line hose (1) to the fuel pre-filter and
fuel hose (2).
LEIL14CWL0177AB 8
9. Connect starter motor (Terminal 50) wiring harness
(X-061).
Connect starter motor wiring harness (X-062) and
(X-063).
Connect alternator battery cable (X-040).
Connect alternator (D+) wiring harness (X-041).
Install the clamp (2) and secure it with the bolt (1).
LEIL14CWL0176BB 9
10. Remove the screw (1) of the half guideway for posi-
tioning reverse hose (2) and forward hose (3).
Position the half guideway on the reverse hose (2) and
forward hose (3).
Tighten the screw (1) for blocking the hoses in cor-
rectly position.
LEIL14CWL0231AB 10
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32. Engine - Engine and crankcase
11. From the right side of the machine, connect the hose
cab heating (2) to the engine and secure the clamp
(1).
LEIL14CWL0230AB 11
12. Acting from under the machine:
• connect the cab heating hose and secure the clamp
(2);
• open the tap (1).
LEIL14CWL0229AB 12
13. Install the compensation hose (3) on the turbocharger
(4).
Tighten the collar (1).
Connect the lambda probe connector (2).
LEIL14CWL0228AB 13
14. Insert, from the bottom, the exhaust stack.
Install the PM-Cat system (1) on the machine. Tighten
the four screws (arrows) to secure the PM-Cat system
(1) to the frame.
NOTE: the exhaust stack must be positioned before the
installation of the PM-Cat system.
LEIL14CWL0227AB 14
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33. Engine - Engine and crankcase
15. Connect the compensation hose (2) to the PM-Cat
system (3).
Tighten the collar (1).
LEIL14CWL0226AB 15
16. Install the exhaust stack (2) on the PM-Cat system and
tighten the screws (1).
LEIL14CWL0225AB 16
17. Connect the exhaust gas temperature sensor wiring
harness (X-107) and (X-108).
Connect the forward solenoid wiring harness (X-087).
Connect reverse solenoid wiring harness (X-086).
Secure the wiring harness with the ties cable (1).
LEIL14CWL0175BB 17
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