This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a Caterpillar 325-A excavator. It outlines the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and replace them if needed. Precautions are listed to keep parts clean and refer to other documents for guidance on determining if parts can be reused.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a Caterpillar 325-A excavator. It outlines the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and replace them if needed. Precautions are given to keep parts clean and refer to other documents for guidance on determining if parts can be reused. The document is from a service repair manual for the excavator model.
Caterpillar cat 325 track type excavator service repair manual (6 kk00001 and...hfjsekekmmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325L excavator. It describes the required tools and gives a multi-step process including using a valve seat extractor tool to remove the inserts from the cylinder head and install new inserts. References are provided for determining if valve seats can be reused and the appropriate specifications.
Caterpillar cat 325 track type excavator (prefix 7 cj) service repair manual ...hfjsekekmmd
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325-A excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and installing new inserts. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 325 l track type excavator service repair manual (6kk00001 an...jdfjskekmdme
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325L excavator. It describes the required tools and gives a multi-step process including using a valve seat extractor tool to remove the inserts from the cylinder head and install new inserts. References are provided for determining if valve seats can be reused and the appropriate specifications.
Caterpillar cat 325 track type excavator service repair manual (6 kk00001 and...cdfzxs
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325L excavator engine:
1. Use a valve guide driver tool to remove the old valve guides from the cylinder head. Keep all parts clean from contaminants.
2. Position the new inlet valve guides in the cylinder head and use a driver tool and guide collar to fully install them. Repeat for the exhaust valve guides.
3. Reinstall the inlet and exhaust valves following the specified procedure using a valve spring compressor tool.
Caterpillar cat 325 l track type excavator service repair manual (6kk00001 an...hfjsekekmmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325L excavator. It describes the required tools and gives a multi-step process including using a valve seat extractor tool to remove the inserts from the cylinder head and install new inserts. References are provided for determining if valve seats can be reused and the appropriate specifications.
Caterpillar cat 325 track type excavator service repair manual (6 kk00001 and...jdfjskekmdme
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325L excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts and install new ones, ensuring the parts are clean from contaminants. References are provided for determining if valve seats can be reused.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a Caterpillar 325-A excavator. It outlines the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and replace them if needed. Precautions are given to keep parts clean and refer to other documents for guidance on determining if parts can be reused. The document is from a service repair manual for the excavator model.
Caterpillar cat 325 track type excavator service repair manual (6 kk00001 and...hfjsekekmmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325L excavator. It describes the required tools and gives a multi-step process including using a valve seat extractor tool to remove the inserts from the cylinder head and install new inserts. References are provided for determining if valve seats can be reused and the appropriate specifications.
Caterpillar cat 325 track type excavator (prefix 7 cj) service repair manual ...hfjsekekmmd
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325-A excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and installing new inserts. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 325 l track type excavator service repair manual (6kk00001 an...jdfjskekmdme
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325L excavator. It describes the required tools and gives a multi-step process including using a valve seat extractor tool to remove the inserts from the cylinder head and install new inserts. References are provided for determining if valve seats can be reused and the appropriate specifications.
Caterpillar cat 325 track type excavator service repair manual (6 kk00001 and...cdfzxs
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325L excavator engine:
1. Use a valve guide driver tool to remove the old valve guides from the cylinder head. Keep all parts clean from contaminants.
2. Position the new inlet valve guides in the cylinder head and use a driver tool and guide collar to fully install them. Repeat for the exhaust valve guides.
3. Reinstall the inlet and exhaust valves following the specified procedure using a valve spring compressor tool.
Caterpillar cat 325 l track type excavator service repair manual (6kk00001 an...hfjsekekmmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325L excavator. It describes the required tools and gives a multi-step process including using a valve seat extractor tool to remove the inserts from the cylinder head and install new inserts. References are provided for determining if valve seats can be reused and the appropriate specifications.
Caterpillar cat 325 track type excavator service repair manual (6 kk00001 and...jdfjskekmdme
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325L excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts and install new ones, ensuring the parts are clean from contaminants. References are provided for determining if valve seats can be reused.
Caterpillar cat 325 l track type excavator service repair manual (6kk00001 an...cdfzxs
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325L excavator engine:
1. Use a valve guide driver tool to remove the old valve guides from the cylinder head. Keep all parts clean from contaminants.
2. Position the new inlet valve guides in the cylinder head and use a driver tool and guide collar to fully install them. Repeat for the exhaust valve guides.
3. Reinstall the inlet and exhaust valves following the specified procedure using a valve spring compressor tool.
Caterpillar cat 325 track type excavator service repair manual (6 kk00001 and...diskkdkdmdm
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and...fuusejkddmmd3e
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on a 325L excavator. The procedures describe using specialized tools to compress springs, extract components, and seat inserts. Technicians are advised to keep components clean and refer to other documents for guidance on reusable parts.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and ...fuusejkddmmd3e
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and ...dujkdksmdmdm
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and...jdksmmdmdd
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and...dujkdksmdmdm
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on a 325L excavator. The procedures describe using specialized tools to compress springs, extract components, and seat inserts. Technicians are advised to keep components clean and refer to other documents for guidance on reusable parts.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and ...jdksmmdmdd
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on a 325L excavator. The procedures describe using specialized tools to compress springs, extract components, and seat inserts. Technicians are advised to keep components clean and refer to other documents for guidance on reusable parts.
Caterpillar cat 325 l track type excavator service repair manual (6kk00001 an...diskkdkdmdm
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and ...fujkse9didkke3
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on a 325L excavator. The procedures describe using specialized tools to compress springs, extract components, and seat inserts. Technicians are advised to keep components clean and refer to other documents for guidance on reusable parts.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and...fujkse9didkke3
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on a 325L excavator. The procedures describe using specialized tools to compress springs, extract components, and seat inserts. Technicians are advised to keep components clean and refer to other documents for guidance on reusable parts.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and ...fjkdksmmdm
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on a 325L excavator. The procedures describe using specialized tools to compress springs, extract components, and seat inserts. Technicians are advised to keep components clean and refer to other documents for guidance on reusable parts.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and...orrf0370383
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on a 325L excavator. The procedures describe using specialized tools to compress springs, extract components, and seat inserts. Technicians are advised to keep components clean and refer to other documents for guidance on reusable parts.
Kawasaki 70 z7 wheel loader service repair manual (serial no. 70c6 5001 and up)fujsekksmem
This document provides instructions for disassembling and reassembling a wheel loader. It contains safety precautions and procedures for disassembly, cleaning, inspection, assembly, bleeding air from systems, and releasing pressures. The document is divided into sections covering general information, maintenance standards, specific components of the body, travel system, front attachment, and technical content for disassembly and reassembly. Precautions are provided for using tools safely and properly handling components like seals, slings, and pressures systems to prevent damage and ensure correct reassembly.
Kawasaki 70 z6 wheel loader service repair manual (serial no. 70c7 0101 and up)fujsekksmem
This document contains shop manuals for the Kawasaki 70Z6 wheel loader. It includes information on the machine's specifications, components, systems, operation, maintenance standards, and disassembly and reassembly procedures. The manuals cover the machine's general information, functions and structure, operational performance testing, troubleshooting, and disassembly and reassembly. They are intended to provide technical information and service procedures for experienced technicians working on the 70Z6 wheel loader.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6 powered by Cummins QSB6.7 engines. It contains sections on safety, components, operation, maintenance, transportation, and specifications. The safety section emphasizes safe work practices including wearing protective equipment, inspecting the machine, avoiding tipping or overloading, and securing the machine for transport. The components section describes the controls, indicators, and features of the operator's cab. The operation section provides instructions for starting, driving, and using the machine. The maintenance section outlines inspection schedules, fluid changes, and service procedures.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6, powered by Cummins QSB6.7 engines. It contains sections on safety procedures, component identification, operation instructions, maintenance, troubleshooting, specifications, and other technical information for servicing the machines. Safety is the primary focus, with multiple pages outlining hazards and required precautions to prevent injury when operating or working on the loaders.
Kawasaki 70 tm7 wheel loader service repair manual (serial no. 70c6 5001 and up)fujsekksmem
This document provides instructions for disassembling and reassembling a wheel loader. It contains safety precautions and procedures for disassembly, cleaning, inspection, assembly, bleeding air from systems, and releasing pressures. The document is divided into sections covering general information, maintenance standards, specific components of the body, travel system, front attachment, and their groups. Precautions are given for tasks like using floating seals, nylon slings, cleaning, applying lubricants, and ensuring no tools are left inside after reassembly.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)fujsekksmem
This document is a shop manual that provides specifications, component layout diagrams, and descriptions for a wheel loader. It includes sections on general information, system components, and operation of individual components. The manual aims to provide technical information for maintenance and repair of the machine.
This document is a parts catalog for a wheel loader powered by a Cummins QSB4.5 engine. It contains over 100 pages listing parts organized into sections for periodic replacement parts, engine, cooling device, air intake device, fuel system, exhaust device, hydraulic system, transmission, axles, tires, frame, and chassis. The parts are illustrated with diagrams and specifications to aid in maintenance and repairs.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, instructions for operating the engine and machine, maintenance procedures, troubleshooting steps, specifications, and attachments. The manual instructs operators to read it fully before use and save it on the machine.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 6RM
Configuration: 325, 325L EXCAVATOR 6RM00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01414226
Inlet Manifold - Install
SMCS - 1058-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00675794
1. Install a new gasket (6) on the cylinder head.
Illustration 2 g00629952
2. Position the air inlet manifold (5) on the engine.
3. Install bolts (4). Tighten the bolts to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
4. Install air inlet elbows (2) on air inlet manifold (5).
5. Install bolts (1) and connect air inlet heater solenoid (3).
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 6RM
Configuration: 325, 325L EXCAVATOR 6RM00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01943334
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
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5. Illustration 1 g01011225
Note: The following components of the exhaust valves are different from the components of
the inlet valves: spring retainer (2), valve spring (3) and valve (5).
Illustration 2 g01011269
1. Use Tooling (A) to compress valve spring (3). Remove retainer lock (1).
2. Remove Tooling (A).
3. Remove spring retainer (2). Remove valve spring (3).
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6. 4. Remove valve seal (4) and valve (5).
5. Repeat Steps 1 through 4 in order to remove the remaining inlet valves and exhaust valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
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7. Illustration 3 g01011225
1. Lubricate valve (5) with clean engine oil. Install valve (5) in the cylinder head assembly.
Install new valve seal (4) against the valve guide.
2. Place the following items on the valve stem: valve spring (3) and spring retainer (2).
The valve keepers can be thrown from the valve when the valve spring
compressor is released. Ensure that the valve keepers are properly
installed on the valve stem. To help prevent personal injury, keep away
from the front of the valve keepers and valve springs during the
installation of the valves.
Note: A small amount of grease can be used to hold retainer locks (1) in position during
installation.
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8. Illustration 4 g01011269
3. Use Tooling (A) to compress valve spring (3). Install retainer lock (1).
4. Repeat Steps 1 through 3 in order to install the remaining inlet valves and exhaust valves.
End By:
a. Install the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 6RM
Configuration: 325, 325L EXCAVATOR 6RM00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01961680
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Asseblies 3114, 3116, and
3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162, "Procedure
to Measure and Salvage Cylinder Head Assemblies and Related Components".
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10. Illustration 1 g00745735
Typical example
1. Use Tooling (A) to remove the inlet valve guides from the cylinder head assembly. Use
Tooling (A) to remove the exhaust valve guides from the cylinder head assembly.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
B 1U-7792 Guide Collar (1)
1
C 9U-6895 Valve Guide Driver 1
D 149-4008 Guide Collar 1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
Illustration 2 g00745782
Typical example
1. Position inlet valve guide (1) and tap on the top of inlet valve guide (1). This is done in
order to start inlet valve guide (1) into the cylinder head assembly.
2. Use Tooling (A) and Tooling (B) to install inlet valve guide (1). Install inlet valve guides
(1) until tooling (B) contacts the cylinder head.
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12. Illustration 3 g00745672
Typical example
3. Position exhaust valve guide (2) and tap on the top of exhaust valve guide (2). This is done
in order to start the exhaust valve guide into the cylinder head assembly.
Note: Some of the early engines have inlet valves and exhaust valves that are identical in
size. Use the same specifications and the same tools for both valves. Proceed to Step 4 if the
valves are not the same size.
4. Use Tooling (C) and Tooling (D) to install exhaust valve guide (2). Install inlet valve guides
(2) until tooling (D) contacts the cylinder head.
End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 6RM
Configuration: 325, 325L EXCAVATOR 6RM00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929146
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
6V-4194 Valve Seat Extractor 1
B(1)
165-5647 Valve Seat Extractor 1
C(1)
6V-4804 Handle 1
D(1)
6V-4192 Threaded Shaft 1
E(1)
6V-4199 Lifting Bracket 1
(1)
Part of the 166-7441 Valve Seat Extractor Tool
Start By:
a. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
Illustration 1 g00615519
Illustration 2 g00656459
Note: Replace Tooling (A) with Tooling (B) for the removal of the inlet valve seat insert.
1. Install Tooling (A) in the exhaust valve seat insert.
2. Install Tooling (C) and Tooling (D) in Tooling (A). Hand tighten Tooling (D). Tooling (A)
will expand below the edge of valve seat insert (1).
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15. Illustration 3 g00656462
3. Install Tooling (E) on the cylinder head under Tooling (C). Hold Tooling (D) while you turn
Tooling (C). Remove valve seat insert (1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
F 1U-6685 Guide and Insert Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
1. Cool the valve seat inserts for easier installation.
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16. Illustration 4 g01003799
2. Turn Tooling (F) upside-down and use Tooling (F) and a press to install the valve seat
inserts in the cylinder head assembly.
3. After the valve seat inserts are installed, grind the inserts to the final specification. Refer to
Guideline for Reusable Parts and Salvage Operation, SEBF8218, "Specifications for
Cylinder Head Assemblies 3114, 3116, and 3126 Engines" for the specifications.
End By:
a. Install the inlet valves and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 6RM
Configuration: 325, 325L EXCAVATOR 6RM00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929163
Engine Oil Filter Base - Remove
SMCS - 1306-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench 1
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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18. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01009468
1. Use Tooling (A) to remove engine oil filter (3).
2. Disconnect the tube assembly for the turbocharger inlet (1) from the engine oil filter base
(4).
3. Remove bolts (2) and the washers that hold engine oil filter base (4) to the cylinder block.
4. Remove engine oil filter base (4) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 6RM
Configuration: 325, 325L EXCAVATOR 6RM00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929612
Engine Oil Filter Base - Disassemble
SMCS - 1306-015
Disassembly Procedure
Start By:
a. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Remove".
Illustration 1 g01011623
Personal injury can result from being struck by parts propelled by a
released spring force.
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20. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove plugs (1) and (3) from oil filter base (2).
Illustration 2 g01011627
2. Remove springs (4) and valves (6). Remove O-ring seals (5) from plugs (1) and (3). Inspect
the parts for wear or damage. If the parts are worn or damaged, use new parts for
replacement.
Copyright 1993 - 2020 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 6RM
Configuration: 325, 325L EXCAVATOR 6RM00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929615
Engine Oil Filter Base - Assemble
SMCS - 1306-016
Assembly Procedure
Illustration 1 g01011627
1. Install O-ring seals (5) onto plugs (1) and (3). Install valves (6) and springs (4).
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22. Illustration 2 g01011623
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
2. Install plugs (1) and (3) onto oil filter base (2).
End By:
a. Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325-A EXCAVATOR 6RM
Configuration: 325, 325L EXCAVATOR 6RM00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i02376426
Engine Oil Filter Base - Install
SMCS - 1306-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01009468
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25. Illustration 2 g01185803
Illustration 3 g00676791
1. Position the gasket and engine oil filter base (4) on the cylinder block.
2. Install the washers and bolts (2) that hold engine oil filter base (4) to the cylinder block.
Tighten the bolts according to the following procedure:
a. Tighten Bolt (1) through Bolt (15) in a numerical sequence to a torque of 15 N·m (11
lb ft).
b. Tighten Bolt (1) through Bolt (15) in a numerical sequence to a torque of 28 N·m (21
lb ft).
3. Apply lubricant to new O-ring seal (5) . Install O-ring seal (5) in the fitting on the engine oil
filter base.
4. Connect tube assembly (1) to engine oil filter base (4) .
Note: Never install an oil filter with a wrench. Follow the instructions on the oil filter.
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26. 5. Put a coat of fresh oil on the O-ring seal for the engine oil filter. Install engine oil filter (3)
on engine oil filter base (4) by hand.
6. After the O-ring seal contacts engine oil filter base (4) , turn engine oil filter (3) for 3/4 of a
turn.
End By: Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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