The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve seats, bridge dowels, valve guides, and oil pan. The removal process involves disconnecting related components and removing mounting bolts, while installation involves cleaning surfaces, installing new gaskets and seals, and tightening bolts in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The procedures involve using various tools to remove and install gaskets and seals, cleaning surfaces, and tightening bolts in a specific sequence while applying lubricants.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The instructions are step-by-step and include notes about cleaning, lubricating, and tightening components to the specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The multi-step procedures include removing and installing components, cleaning surfaces, applying lubricants, and tightening fasteners to specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve guides, bridge dowels, and oil pan. The multi-step procedures describe draining oil, removing and installing bolts, gaskets and seals, checking clearances, and tightening fasteners in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The multi-step procedures include removing and installing components, cleaning surfaces, applying lubricants, and tightening fasteners to specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve seats, bridge dowels, valve guides, and oil pan. The removal process involves disconnecting related components and removing mounting bolts, while installation involves cleaning surfaces, installing new gaskets and seals, and tightening bolts in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The procedures involve using various tools to remove and install gaskets and seals, cleaning surfaces, and tightening bolts in a specific sequence while applying lubricants.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The instructions are step-by-step and include notes about cleaning, lubricating, and tightening components to the specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The multi-step procedures include removing and installing components, cleaning surfaces, applying lubricants, and tightening fasteners to specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve guides, bridge dowels, and oil pan. The multi-step procedures describe draining oil, removing and installing bolts, gaskets and seals, checking clearances, and tightening fasteners in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The multi-step procedures include removing and installing components, cleaning surfaces, applying lubricants, and tightening fasteners to specified torques.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The disassembly process involves removing 37 individual components in a specific order, including gears, shafts, seals, washers, and housings. The assembly section provides instructions for installing these components in reverse order and notes on cleaning, lubricating, and setting proper bearing preload using shims.
Caterpillar Cat 325D L Excavator (Prefix GBR) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions to disassemble a final drive over 33 steps. Key steps include removing the cover, gears, carrier assemblies, planetary gears, and seals. Cleanliness is important to prevent dirt entering during disassembly. Various tools are required including a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The total weight of disassembled parts is provided.
Caterpillar Cat 323D L Excavator (Prefix JLG) Service Repair Manual Instant D...fujkskemdmdm4r
1. The document provides instructions for removing and installing inlet and exhaust valve seat inserts for a C6.4 engine. It describes the required tools and steps to remove the old inserts and install new ones.
2. Procedures are provided for removing, disassembling, and assembling the engine oil cooler. Parts are to be kept clean from contaminants to prevent damage.
3. Instructions are given for removing and installing the engine oil relief valve, including replacing the gasket. Cleanliness is important to prevent premature wear.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 336D L Excavator (Prefix MDS) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for disassembling and assembling a piston pump (hydraulic fan) on a Caterpillar 336D L excavator. The disassembly process involves using tools to remove retaining rings, seals, bearings, pistons and other components. The assembly process specifies cleaning parts and provides 30 steps for installing components in the correct order and ensuring proper operation, including adjusting end play and installing springs and seals.
Caterpillar Cat 345D L Excavator (Prefix RAE) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions emphasize cleaning parts and ensuring they are reinstalled in their original locations to avoid damage and contamination.
Caterpillar Cat 345D L Excavator (Prefix PBT) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the swing drive of a 345D L excavator. It lists the required tools and gives step-by-step procedures to remove components such as the carrier assembly, ring gear, and bearings. Cleanliness is emphasized during assembly, with seals, O-rings and other parts replaced as needed. The instructions ensure the swing drive is properly disassembled and reassembled.
Caterpillar Cat 345D L Excavator (Prefix RAJ) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, plates, seals, and piston assemblies. The disassembly process is described in 31 steps. The assembly section then lists 13 steps to reinstall components in reverse order, making sure to clean parts and apply new seals and lubricants.
This document provides instructions for removing and installing fuel injection pumps and disassembling and assembling fuel ratio control components on a Caterpillar 3406C diesel engine. The steps include using various tools to remove the fuel injection pumps from the pump housing, install new pumps, and check pump installation. Instructions are also provided to disassemble the fuel ratio control housing by removing bolts, springs, diaphragms and other parts and cleaning components before reassembly.
Caterpillar Cat 345C and 345C L Excavator (Prefix BWY) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, plates, disks, seals, pistons, and housing. The assembly procedure reverses the disassembly with 13 steps like installing seals, spacers, pistons, plates and tightening components. Precautions are provided to keep parts clean and in correct orientation to prevent contamination of the hydraulic system.
Caterpillar Cat 345C and 345C L Excavator (Prefix TBA) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, pins, plates, seals, pistons, disks, and bearings. The assembly procedure reverses the disassembly process in 30 steps and provides notes about cleaning parts, applying lubricant, and ensuring proper orientation of components like washers. Tools required are listed for both procedures.
Caterpillar Cat 345D L Excavator (Prefix MLK) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for assembling and installing a travel motor. It outlines 34 steps for assembling components like pistons, seals, plates, and bearings. It also describes using tools to measure clearances and distances during assembly. Finally, it details installing the assembled travel motor using lifting devices and bolts, and connecting hydraulic hose assemblies.
The document provides instructions for removing and installing the drive shaft group with retarder on a 621E, 623E, or 627E tractor. It describes disconnecting hydraulic lines and removing bolts, covers, and housing to access the drive shaft group. Special care must be taken when removing plates and springs from the retarder, as they are under pressure. The process is reversed for installation, reconnecting hydraulic lines and replacing removed components.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix WBC) Service Repair Manua...fujkskemdmdm4r
The document provides instructions for removing and installing various engine components, including:
- Valve guides are removed from the cylinder head using a valve guide driver tool. New guides are installed using driver tools until the proper height is reached.
- Valve seat inserts are removed from the cylinder head using extractors. New inserts are installed using a driver tool after being cooled.
- The engine oil filter base, oil filter, and oil cooler are removed. Hoses are disconnected and bolts removed to access these components.
Caterpillar Cat 336D L Excavator (Prefix PTB) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides assembly instructions for a 336D L excavator transmission in 3 sentences:
It lists the required tools and parts, gives step-by-step instructions for assembling the transmission housing, installing planetary gears and carriers, and attaching the transmission cover, and notes that cleanliness is important during assembly and O-rings and seals should always be replaced.
The document provides step-by-step instructions for disassembling and assembling the final drives of a 350L excavator. Key steps include removing the final drives and travel motors, disassembling the internal components of the final drives which include multiple planetary gear sets, carriers, and a sun gear, and then reassembling the final drives in reverse order. Proper cleaning, application of lubricants, and torque specifications are noted throughout to ensure correct reassembly.
Caterpillar Cat 350 and 350 L Excavator (Prefix 8HK) Service Repair Manual In...fujkskemdmdm4r
The document provides instructions for removing and installing various engine components on a 350-A EXCAVATOR 8HK excavator powered by a 3306 engine, including:
- Removing the cylinder head by first removing the fuel injection lines, exhaust manifold, rocker shaft and pushrods, then removing bolts and lifting the cylinder head off the engine block.
- Instructions for disassembling, assembling, and installing the rocker shaft, including removing/installing rocker arms, supports, springs and O-rings.
- Steps for installing a compression brake on the engine, including installing brackets, bolts and connecting wires.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for removing and installing various engine components on a Caterpillar 345D L excavator, including:
- Removing and installing the rear gear group. This involves removing several gears, seals, bolts and bearings. Precise positioning of bearings is required during installation.
- Removing the flywheel using lifting equipment and tools. The flywheel weighs approximately 79 kg.
- Removing and installing the crankshaft rear seal using bolts, sealant and cleaning of parts. Proper inspection of the crankshaft surface is also noted.
Caterpillar Cat 350 and 350 L Excavator (Prefix 3ML) Service Repair Manual In...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the governor of a 350-A excavator powered by a 3306 engine. The disassembly process involves removing 34 parts from the governor including the fuel ratio control, housing, springs, levers, pins, plates, screws, solenoid, shaft and other components. The assembly process describes installing these 34 parts in the reverse order and includes ensuring parts are clean and lubricated before installation. Special tools are required for some steps.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The disassembly process involves removing 37 individual components in a specific order, including gears, shafts, seals, washers, and housings. The assembly section provides instructions for installing these components in reverse order and notes on cleaning, lubricating, and setting proper bearing preload using shims.
Caterpillar Cat 325D L Excavator (Prefix GBR) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions to disassemble a final drive over 33 steps. Key steps include removing the cover, gears, carrier assemblies, planetary gears, and seals. Cleanliness is important to prevent dirt entering during disassembly. Various tools are required including a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The total weight of disassembled parts is provided.
Caterpillar Cat 323D L Excavator (Prefix JLG) Service Repair Manual Instant D...fujkskemdmdm4r
1. The document provides instructions for removing and installing inlet and exhaust valve seat inserts for a C6.4 engine. It describes the required tools and steps to remove the old inserts and install new ones.
2. Procedures are provided for removing, disassembling, and assembling the engine oil cooler. Parts are to be kept clean from contaminants to prevent damage.
3. Instructions are given for removing and installing the engine oil relief valve, including replacing the gasket. Cleanliness is important to prevent premature wear.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 336D L Excavator (Prefix MDS) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for disassembling and assembling a piston pump (hydraulic fan) on a Caterpillar 336D L excavator. The disassembly process involves using tools to remove retaining rings, seals, bearings, pistons and other components. The assembly process specifies cleaning parts and provides 30 steps for installing components in the correct order and ensuring proper operation, including adjusting end play and installing springs and seals.
Caterpillar Cat 345D L Excavator (Prefix RAE) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions emphasize cleaning parts and ensuring they are reinstalled in their original locations to avoid damage and contamination.
Caterpillar Cat 345D L Excavator (Prefix PBT) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the swing drive of a 345D L excavator. It lists the required tools and gives step-by-step procedures to remove components such as the carrier assembly, ring gear, and bearings. Cleanliness is emphasized during assembly, with seals, O-rings and other parts replaced as needed. The instructions ensure the swing drive is properly disassembled and reassembled.
Caterpillar Cat 345D L Excavator (Prefix RAJ) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, plates, seals, and piston assemblies. The disassembly process is described in 31 steps. The assembly section then lists 13 steps to reinstall components in reverse order, making sure to clean parts and apply new seals and lubricants.
This document provides instructions for removing and installing fuel injection pumps and disassembling and assembling fuel ratio control components on a Caterpillar 3406C diesel engine. The steps include using various tools to remove the fuel injection pumps from the pump housing, install new pumps, and check pump installation. Instructions are also provided to disassemble the fuel ratio control housing by removing bolts, springs, diaphragms and other parts and cleaning components before reassembly.
Caterpillar Cat 345C and 345C L Excavator (Prefix BWY) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, plates, disks, seals, pistons, and housing. The assembly procedure reverses the disassembly with 13 steps like installing seals, spacers, pistons, plates and tightening components. Precautions are provided to keep parts clean and in correct orientation to prevent contamination of the hydraulic system.
Caterpillar Cat 345C and 345C L Excavator (Prefix TBA) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, pins, plates, seals, pistons, disks, and bearings. The assembly procedure reverses the disassembly process in 30 steps and provides notes about cleaning parts, applying lubricant, and ensuring proper orientation of components like washers. Tools required are listed for both procedures.
Caterpillar Cat 345D L Excavator (Prefix MLK) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for assembling and installing a travel motor. It outlines 34 steps for assembling components like pistons, seals, plates, and bearings. It also describes using tools to measure clearances and distances during assembly. Finally, it details installing the assembled travel motor using lifting devices and bolts, and connecting hydraulic hose assemblies.
The document provides instructions for removing and installing the drive shaft group with retarder on a 621E, 623E, or 627E tractor. It describes disconnecting hydraulic lines and removing bolts, covers, and housing to access the drive shaft group. Special care must be taken when removing plates and springs from the retarder, as they are under pressure. The process is reversed for installation, reconnecting hydraulic lines and replacing removed components.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix WBC) Service Repair Manua...fujkskemdmdm4r
The document provides instructions for removing and installing various engine components, including:
- Valve guides are removed from the cylinder head using a valve guide driver tool. New guides are installed using driver tools until the proper height is reached.
- Valve seat inserts are removed from the cylinder head using extractors. New inserts are installed using a driver tool after being cooled.
- The engine oil filter base, oil filter, and oil cooler are removed. Hoses are disconnected and bolts removed to access these components.
Caterpillar Cat 336D L Excavator (Prefix PTB) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides assembly instructions for a 336D L excavator transmission in 3 sentences:
It lists the required tools and parts, gives step-by-step instructions for assembling the transmission housing, installing planetary gears and carriers, and attaching the transmission cover, and notes that cleanliness is important during assembly and O-rings and seals should always be replaced.
The document provides step-by-step instructions for disassembling and assembling the final drives of a 350L excavator. Key steps include removing the final drives and travel motors, disassembling the internal components of the final drives which include multiple planetary gear sets, carriers, and a sun gear, and then reassembling the final drives in reverse order. Proper cleaning, application of lubricants, and torque specifications are noted throughout to ensure correct reassembly.
Caterpillar Cat 350 and 350 L Excavator (Prefix 8HK) Service Repair Manual In...fujkskemdmdm4r
The document provides instructions for removing and installing various engine components on a 350-A EXCAVATOR 8HK excavator powered by a 3306 engine, including:
- Removing the cylinder head by first removing the fuel injection lines, exhaust manifold, rocker shaft and pushrods, then removing bolts and lifting the cylinder head off the engine block.
- Instructions for disassembling, assembling, and installing the rocker shaft, including removing/installing rocker arms, supports, springs and O-rings.
- Steps for installing a compression brake on the engine, including installing brackets, bolts and connecting wires.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for removing and installing various engine components on a Caterpillar 345D L excavator, including:
- Removing and installing the rear gear group. This involves removing several gears, seals, bolts and bearings. Precise positioning of bearings is required during installation.
- Removing the flywheel using lifting equipment and tools. The flywheel weighs approximately 79 kg.
- Removing and installing the crankshaft rear seal using bolts, sealant and cleaning of parts. Proper inspection of the crankshaft surface is also noted.
Caterpillar Cat 350 and 350 L Excavator (Prefix 3ML) Service Repair Manual In...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the governor of a 350-A excavator powered by a 3306 engine. The disassembly process involves removing 34 parts from the governor including the fuel ratio control, housing, springs, levers, pins, plates, screws, solenoid, shaft and other components. The assembly process describes installing these 34 parts in the reverse order and includes ensuring parts are clean and lubricated before installation. Special tools are required for some steps.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
1. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090026
Cylinder Head Assembly
SMCS - 1100-011; 1100-012
Remove Cylinder Head Assembly
Start By:
a. remove rocker shaft assemblies and push rods
b. remove water temperature regulator
c. remove aftercooler housing
d. remove fuel injection lines
e. remove exhaust manifold
Typical Example
1. Remove bolts (1) from the alternator bracket.
2. Remove the bolts that hold plate (3) and remove the plate.
3. Disconnect water line (2) from the air compressor.
NOTE: Turn the water line tee toward the lifting bracket in order to provide clearance to remove the
head bolt.
1/4(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
2. 4. Remove bolts (4) and (5) that hold the cylinder head assembly to the cylinder block.
5. Fasten a hoist and remove the cylinder head assembly. The weight is approximately 135 kg (300
lb).
NOTICE
Do not put the cylinder head assembly down on a flat surface. This can
cause damage to the fuel injection valves.
6. Remove the gasket and seals from the spacer plate.
Install Cylinder Head Assembly
NOTE: Be sure a new gasket has been installed between the spacer plate and the cylinder block. See
topic, "Remove & Install Spacer Plate".
1. Thoroughly clean the spacer plate and the bottom surface of the cylinder head assembly. Install a
new head gasket, new seals (1) and two O-ring seals (2).
2. Fasten a hoist and put the cylinder head assembly (3) in position on the cylinder block.
3. Tighten the bolts in sequence shown in Illustration D11970.
2/4(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
3. (1) Large bolts (3/4 inch). Put 6V4876 Molycoat Paste Lubricant on bolt threads and between washers and
underside of bolt heads.
(2) Small bolts (3/8 inch). See Step 4h.
4. Install the cylinder head bolts and washers. Tighten the bolts in sequence shown.
a. Tighten bolts 1 through 14 in number sequence to 270 ± 25 N·m (200 ± 20 lb ft).
b. Tighten bolts 1 through 14 in number sequence to 470 ± 20 N·m (345 ± 15 lb ft).
c. Tighten bolts 1 through 14 in number sequence again to 470 ± 20 N·m (345 ± 15 lb ft).
d. Install the rocker arm shafts for the engine valves and the remaining (3/4 in) bolts and/or
compression brake studs.
e. Tighten bolts 15 through 26 in number sequence to 270 ± 25 N·m (200 ± 20 lb ft).
f. Tighten bolts 15 through 26 in number sequence to 450 ± 20 N·m (330 ± 15 lb ft).
g. Tighten bolts 15 through 26 in number sequence again to 450 ± 20 N·m (330 ± 15 lb ft).
h. Tighten the thirteen small bolts (2) to 45 ± 7 N·m (33 ± 5 lb ft).
5. Make an adjustment to the valves to have a clearance of 0.38 mm (.015 in) for intake and 0.76
mm (.030 in) for exhaust. Tighten the locknuts for the valve adjustment screws to a torque of 28 ± 4
N·m (21 ± 3 lb ft).
6. Install the valve cover bases and the inner fuel lines. See topic, "Install Rocker Shaft Assemblies
& Push Rods".
7. Install the valve covers. See topic, "Install Valve Covers".
Typical Example
8. Install plate (4).
3/4(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
4. 9. Connect the water line to the air compressor.
10. Install bolts (5) for the alternator bracket.
End By:
a. install exhaust manifold
b. install fuel injection lines
c. install aftercooler housing
d. install water temperature regulator
e. install rocker shaft assemblies and push rods
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 13 11:46:03 UTC+0800 2021
4/4(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
5. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090027
Spacer Plate
SMCS - 1221-011; 1221-012
Remove Spacer Plate
Start By:
a. remove cylinder head assembly
1. Remove spacer plate (1) from the cylinder block.
NOTICE
Do not cause damage to the dowels.
2. Remove the spacer plate gasket and two O-ring seals.
Install Spacer Plate
1/2(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
6. 1. Thoroughly clean the spacer plate and cylinder block surface. Install two O-ring seals (1) in the
cylinder block.
NOTICE
Both surfaces of the spacer plate, top of cylinder block and both sides
of the spacer plate gasket must be clean and dry. Gasket adhesives or
other substances must not be used on these surfaces.
2. Install a new gasket between the spacer plate and cylinder block. Put spacer plate (2) in position
on the cylinder block.
3. Check cylinder liner projection. See topic, "Install Cylinder Liners".
End By:
a. install cylinder head assembly
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 13 11:46:59 UTC+0800 2021
2/2(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
7. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090028
Valves
SMCS - 1105-011; 1105-012
Remove Valves
Start By:
a. remove cylinder head assembly
1. Use Tool (A) to compress springs (1).
2. Remove the locks.
3. Remove Tool (A), the valve, the rotocoil, and the spring.
NOTE: If a valve can be used again, put identification on the valve for location at installation.
1/3(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
8. 4. Use Tool (B) to check spring force. The specifications for the spring are given in Specifications
Manual, SENR6470.
5. Do Steps 1 through 4 again for the remainder of the valves.
Install Valves
1. Put clean engine oil on the valve stem. Install washer (3), spring (2), rotocoil (1) and the valve.
2. Use Tool (A) to compress the spring.
3. Install locks (4) with the thick end up.
Locks can be thrown from valve when compressor is released, if they
are not in their correct position on the valve stem.
2/3(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
9. 4. Remove the compressor and hit the valve with a soft faced hammer to be sure locks are in their
correct position on the valve.
5. Do Steps 1 through 4 again for the remainder of the valves.
End By:
a. install cylinder assembly
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 13 11:47:54 UTC+0800 2021
3/3(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
10. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090029
Valve Seat Inserts
SMCS - 1103-010
Remove & Install Valve Seat Inserts
Start By:
a. remove valves
1. Use Tool (A) to remove the valve seat inserts from the cylinder head.
2. Clean and remove any burrs from the valve seat bores.
NOTE: For reconditioning information of the cylinder head, see Service Training Meeting Guide,
SESV1202.
NOTE: The following steps are for the installation of the valve seat inserts.
1/2(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
11. 3. Lower the temperature of the new valve seat inserts. Use Tool (B) to install the new valve seat
inserts in the cylinder head.
End By:
a. install valves
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 13 11:48:50 UTC+0800 2021
2/2(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
12. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090030
Bridge Dowels
SMCS - 1121-011; 1121-012
Remove Bridge Dowels
Start By:
a. remove valves
1. Use Tool (A) to remove bridge dowel (1).
Install Bridge Dowels
1/2(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
13. 1. Use Tool (A) to install the bridge dowel.
End By:
a. install valves
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 13 11:49:46 UTC+0800 2021
2/2(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
14. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090031
Valve Guides
SMCS - 1104-011; 1104-012
Remove Valve Guides
Start By:
a. remove valves
1. Use Tool (A) to remove the valve guides.
Install Valve Guides
1/2(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
15. 1. Put clean engine oil on the outside of the valve guide.
2. Use Tool (A) to install the valve guides.
3. After installation, the inside diameter of the valve guide must be 9.487 ± 0.025 mm (.3735
± .0010 in). The maximum diameter of used guides is 8.538 mm (.3361 in).
End By:
a. install valves
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 13 11:50:42 UTC+0800 2021
2/2(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
16. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090032
Oil Pan & Plate
SMCS - 1302-011; 1302-012
Remove Oil Pan & Plate
Typical Example
1. Drain the oil from the engine into a suitable container for storage or disposal.
2. Remove the lower clamp and bracket that hold the breather tube to the cylinder block and oil
pan.
3. Remove all but four of the bolts (1) that hold the oil pan to the cylinder block.
Use two persons to hold the oil pan in position while the last four bolts
are removed.
4. Remove the oil pan (2). Weight of the oil pan is 57 kg (126 lb).
1/2(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
17. 5. Remove suction bell (3). Remove suction bell and tube (4). Remove oil supply tube (5).
Remove plate (6).
Install Oil Pan & Plate
1. Put plate (1) in position on the cylinder block. Put suction bell and tube (2) in position on the oil
pump and cylinder block. Install the bolts that hold it.
2. Install oil supply tube (4).
3. Install the suction bell (3).
4. Install two 3/8 in 16 NC Guide Pins 6 in long in the cylinder block. Put the oil pan (5) in
position on the cylinder block. Install all but two of the bolts that hold it. Remove the two guide
pins. Install the last two bolts.
5. Fill the engine with oil to the correct level. See the Operation & Maintenance Manual.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 13 11:51:37 UTC+0800 2021
2/2(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
18. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090033
Oil Pump
SMCS - 1304-016; 1304-010; 1304-015
Remove & Install Oil Pump
Start By:
a. remove oil pan
1. Remove oil supply tube (1) and suction bell and tube (2).
2. Remove bolts (3) that hold the oil pump to the cylinder block and remove oil pump (4).
3. To install, put oil pump (4) in position on the cylinder block. Install the bolts that hold the oil
pump to the cylinder block.
4. Put clean engine oil on the O-ring seals of the tubes.
1/4(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
19. 5. Install oil supply tube (1), suction bell and tube (2).
End By:
a. install oil pan
Disassemble Oil Pump
Start By:
a. remove oil pump
1. Remove the bolt and washer that hold the gear on the shaft.
2. Use Tool (A) and remove drive gear (1) from the shaft. Remove the key from the shaft.
3. Remove retainer (3) for the bypass valve. Remove the spring and the bypass valve.
4. Remove cover (2) from the pump body.
2/4(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
20. 5. Use Tool (B) and remove the bearings from the cover.
6. Remove gears (5) from pump body (4).
7. Use Tool (B) and remove the bearings from pump body (4).
Assemble Oil Pump
1. Use Tool (B) to install the bearings in the pump body. Install the bearings so the joint in the
bearings is 30 ± 15 degrees from the center line of the oil pump outlet passage (2).
3/4(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
21. 2. Install idler gear and drive gear (5) in the oil pump body (4). Put clean engine oil on the
bearings and the gears.
3. Use Tool (A) and install the bearings in cover (2). Install the bearings so the joint of the bearing
bores toward oil pump outlet passage (6).
4. Install bypass valve (7), spring (8) and the retainer.
5. Install the key on the shaft.
6. Install gear (1) on the shaft. Install the washer and bolt that hold the gear on the shaft. Be sure
the pump turns freely after assembly.
End By:
a. install oil pump
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 13 11:52:33 UTC+0800 2021
4/4(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
22. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090034
Piston Cooling Tubes
SMCS - 1307-010
Remove & Install Piston Cooling Tubes
Start By:
a. remove oil pump
NOTE: The piston and connecting rod were removed for better illustration.
1. Remove bolts (1). Remove piston cooling tubes (2) from the engine. Use Tool (A) to turn the
crankshaft in a clockwise direction (as seen from the front of the engine) to get access to all of the
piston cooling tubes.
NOTE: The following steps are for the installation of the piston cooling tubes.
2. Check the alignment of the piston cooling tubes with Tool (B). See Use Of 5P8709 Tool Group
for Alignment Of Piston Cooling Jets, SMHS7267 for the correct alignment procedure.
1/2(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
23. 3. Install piston cooling tubes (2) on the engine. Use Tool (A) to turn the crankshaft clockwise (as
seen from the front of the engine) to get access for the installation of the piston cooling tubes.
End By:
a. install oil pump
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 13 11:53:29 UTC+0800 2021
2/2(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
24. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090035
Pistons & Connecting Rod Assemblies
SMCS - 1225-011; 1225-012; 1225-017
Remove Pistons & Connecting Rod Assemblies
Start By:
a. remove cylinder head assembly
b. remove oil pump
c. remove piston cooling tubes
1. Remove the carbon ridge from the top inside surface of the cylinder liners.
2. Turn the crankshaft until two pistons are at bottom center.
3. Remove bolts (1) and the bearing caps. Push the rods and pistons up until the rings are out of
the cylinder liners.
1/5(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
25. 4. Remove pistons (2) and connecting rods from the cylinder liners.
5. Do Steps 1 through 4 for the remainder of the pistons and connecting rods.
Install Pistons & Connecting Rod Assemblies
1. Put clean engine oil on piston rings, connecting rod bearings and cylinder liners.
2. Use Tool (A), and install piston (2) and the connecting rod in the cylinder liner.
3. Install the bearing cap on the connecting rod with the number on the side of the bearing cap on
the same side and same number as on the connecting rod.
4. Put 2P2506 Thread Lubricant on the threads of the bolts. Install the nuts, and tighten them to
a torque of 90 ± 8 N·m (67 ± 6 lb ft). Put a mark on the nuts and cap, and tighten the nuts an extra
90 ± 5 degrees.
5. Do Steps 1 through 4 for the remainder of the pistons and connecting rods.
End By:
a. install piston cooling tubes
b. install oil pump
c. install cylinder head assembly
2/5(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. Disassemble & Assemble Pistons & Connecting Rod
Assemblies
Start By:
a. remove pistons and connecting rod assemblies
1. Remove bearings (3) from the connecting rod and connecting rod cap.
2. Remove retainer ring (1) with Tool (A).
3. Remove pin (2) and connecting rod (4) from the piston.
4. Remove piston rings (5) from the piston with Tool (B). Clean the piston ring grooves on the
pistons with an acceptable ring groove cleaning tool.
3/5(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
28. NOTE: See, Use Of Piston Bearing Removal And Installation Tools, Special Instructions,
SMHS7295.
5. Heat connecting rod (4) in an oven to a temperature of 177° to 260°C (350° to 500° F). Never
use a direct flame to heat a connecting rod.
6. Put connecting rod (4) in position on the base plate of Tool (C). Put a new rod pin bearing (6)
on the adapter part of Tool (C).
NOTE: The old bearing is pushed out by Tool (C) as the new bearing is installed.
7. Use Tool (C) to push the new bearing into the connecting rod until the push adapter of Tool (C)
makes full contact with the connecting rod surface.
8. Use a pin boring machine to make the rod pin bearing the correct size. The bore in the new rod
pin bearing must be 50.830 ± 0.008 mm (2.0012 ± .0003 in).
9. Check the clearance between the ends of the piston rings. See the topic, "Pistons & Rings" in
Specifications Manual, SENR6470.
10. Install the oil ring spring in the oil ring groove of the piston.
NOTE: The oil ring is to be installed over the spring with the oil ring end gap 180° from the oil
ring spring joint.
11. Install the oil ring on the piston with tool (B).
12. Install the second (intermediate) piston ring with the side that has the identification "UP-2"
toward the top of the piston. Use Tool (B) to install the ring.
13. Install the first (top) piston ring with the side that has the identification "UP-1" toward the top
of the piston. Use Tool (B) to install the ring.
NOTE: After the installation of all three piston rings, put the piston rings in position so the end
gaps are 120 degrees apart.
14. Put the piston in position on connecting rod (4). Put clean engine oil on pin (2), and install the
pin. Install retainer rings (1) with Tool (A). Make sure the retainer rings are in the grooves of the
piston.
15. Install bearings (3) in the connecting rod and connecting rod cap.
4/5(W)
w
2021/5/13
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...