The document provides instructions for removing and installing a flywheel housing on a Caterpillar 3066 engine. It describes using lifting tools to remove the flywheel housing which weighs approximately 65 lbs. The procedure includes cleaning the mating surfaces, installing a new gasket, and securing the housing with bolts and washers. Tools are also used to remove the old oil seal and install a new seal and crankshaft wear sleeve.
Caterpillar cat 323 d ln excavator (prefix dkw) service repair manual (dkw000...fjjsekmsmmes
This document provides instructions for removing and installing a flywheel on a Caterpillar 3066 engine. The procedures include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Using lifting equipment to remove the flywheel housing, which weighs approximately 65 pounds.
3. Inspecting the oil seal and replacing if needed before installing a new one along with the crankshaft wear sleeve.
4. Cleaning surfaces and installing a new gasket before reattaching the flywheel housing with bolts and washers.
Caterpillar cat 323 d s excavator (prefix dkw) service repair manual (dkw0000...fjjsekmsmmes
This document provides instructions for removing and installing a flywheel on a 323D LN and 323D S excavator. The removal procedure involves using tools to remove bolts securing the flywheel adapter, inner ring, and flywheel to the crankshaft. The flywheel and ring gear can then be lifted out. To install, the ring gear is heated and pressed onto the flywheel if removed previously. Tools are then used to lower the flywheel into place and bolts are installed to secure it to the crankshaft.
Caterpillar cat 312 b track type excavator (prefix 3fs) service repair manual...fjskkksmemm
This document provides instructions for removing and installing a flywheel on a Caterpillar 3064 engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel off using a strap and lifting device, as it weighs 50 kg.
3) Instructions for removing the ring gear by heating and tapping it off.
4) The installation procedure lists cleaning and applying compounds before securing the flywheel back onto the crankshaft using bolts and rings.
Caterpillar cat 312 b l track type excavator (prefix 3fs) service repair manu...fjskkksmemm
This document provides instructions for removing and installing a flywheel on a Caterpillar 3064 engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel off using a strap and lifting device, as it weighs 50 kg.
3) Instructions for removing the ring gear by heating and tapping it off.
4) The installation procedure lists cleaning and applying compounds before securing the flywheel back onto the crankshaft using bolts and checking the runout.
Caterpillar cat 312 b l excavator (prefix 2ns) service repair manual (2ns0000...fjsekksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the flywheel from the crankshaft, and using lifting tools to pull the flywheel out of the housing.
3) Reversing the process to install a new or repaired flywheel housing, making sure to tighten bolts to the specified torque and check flywheel runout.
Caterpillar cat 312 b excavator (prefix 2ns) service repair manual (2ns00001 ...fjsekksmemm
The document provides instructions for removing and installing a flywheel on a Caterpillar 312B excavator engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel out of the housing using a strap and lifting device.
3) Removing the ring gear by heating it and tapping it off.
4) Reversing the process to install a new flywheel, pressing the heated ring gear onto the flywheel if needed.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1. Removing the flywheel, inner ring, and adapter to access the flywheel housing.
2. Using lifting straps and tools to remove the flywheel housing, which weighs 50 kg.
3. Cleaning and inspecting the housing, flywheel, and related components before reinstallation. Precautions are given to prevent contamination.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve using a special tool during reinstallation.
Caterpillar cat 323 d ln excavator (prefix dkw) service repair manual (dkw000...fjjsekmsmmes
This document provides instructions for removing and installing a flywheel on a Caterpillar 3066 engine. The procedures include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Using lifting equipment to remove the flywheel housing, which weighs approximately 65 pounds.
3. Inspecting the oil seal and replacing if needed before installing a new one along with the crankshaft wear sleeve.
4. Cleaning surfaces and installing a new gasket before reattaching the flywheel housing with bolts and washers.
Caterpillar cat 323 d s excavator (prefix dkw) service repair manual (dkw0000...fjjsekmsmmes
This document provides instructions for removing and installing a flywheel on a 323D LN and 323D S excavator. The removal procedure involves using tools to remove bolts securing the flywheel adapter, inner ring, and flywheel to the crankshaft. The flywheel and ring gear can then be lifted out. To install, the ring gear is heated and pressed onto the flywheel if removed previously. Tools are then used to lower the flywheel into place and bolts are installed to secure it to the crankshaft.
Caterpillar cat 312 b track type excavator (prefix 3fs) service repair manual...fjskkksmemm
This document provides instructions for removing and installing a flywheel on a Caterpillar 3064 engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel off using a strap and lifting device, as it weighs 50 kg.
3) Instructions for removing the ring gear by heating and tapping it off.
4) The installation procedure lists cleaning and applying compounds before securing the flywheel back onto the crankshaft using bolts and rings.
Caterpillar cat 312 b l track type excavator (prefix 3fs) service repair manu...fjskkksmemm
This document provides instructions for removing and installing a flywheel on a Caterpillar 3064 engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel off using a strap and lifting device, as it weighs 50 kg.
3) Instructions for removing the ring gear by heating and tapping it off.
4) The installation procedure lists cleaning and applying compounds before securing the flywheel back onto the crankshaft using bolts and checking the runout.
Caterpillar cat 312 b l excavator (prefix 2ns) service repair manual (2ns0000...fjsekksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the flywheel from the crankshaft, and using lifting tools to pull the flywheel out of the housing.
3) Reversing the process to install a new or repaired flywheel housing, making sure to tighten bolts to the specified torque and check flywheel runout.
Caterpillar cat 312 b excavator (prefix 2ns) service repair manual (2ns00001 ...fjsekksmemm
The document provides instructions for removing and installing a flywheel on a Caterpillar 312B excavator engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel out of the housing using a strap and lifting device.
3) Removing the ring gear by heating it and tapping it off.
4) Reversing the process to install a new flywheel, pressing the heated ring gear onto the flywheel if needed.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1. Removing the flywheel, inner ring, and adapter to access the flywheel housing.
2. Using lifting straps and tools to remove the flywheel housing, which weighs 50 kg.
3. Cleaning and inspecting the housing, flywheel, and related components before reinstallation. Precautions are given to prevent contamination.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve using a special tool during reinstallation.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing.
3) Securing the housing with bolts and installing a new oil seal and crankshaft sleeve.
Caterpillar Cat 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual (2NS00001...fusjekkdmdmd2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve with special tools during reinstallation.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing twelve bolts and the adapter to separate the housing from the flywheel.
2) Installing a new housing by positioning the adapter and securing it with twelve bolts.
3) Checking the flywheel runout after installation to ensure proper alignment.
Caterpillar Cat 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual (2NS00001...f8usejkddmmd
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the adapter from the flywheel housing and remove the adapter.
2) Removing bolts to separate the inner ring from the flywheel and removing the inner ring.
3) Using lifting tools to remove the flywheel from the housing, which weighs 50kg.
4) Reversing the removal steps to install the flywheel housing, including securing the flywheel to the crankshaft with bolts and checking flywheel runout.
Caterpillar cat 312 b excavator (prefix 2ns) service repair manual (2ns00001 ...kmdddmm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve with special tools during reinstallation.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing the flywheel, adapter, inner ring, and bolts securing the flywheel to the crankshaft.
2) Installing the flywheel using lifting tools, bolts, and checking runout with a gauge.
3) Removing the crankshaft rear seal and wear sleeve using drilling, hammer, and distorter tools.
4) Installing a new rear seal and wear sleeve using a installer, locator, bolts, washer and compound.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The disassembly process involves removing 37 individual components in a specific order, including gears, shafts, seals, washers, and housings. The assembly section provides instructions for installing these components in reverse order and notes on cleaning, lubricating, and setting proper bearing preload using shims.
Caterpillar Cat 325D L Excavator (Prefix GBR) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions to disassemble a final drive over 33 steps. Key steps include removing the cover, gears, carrier assemblies, planetary gears, and seals. Cleanliness is important to prevent dirt entering during disassembly. Various tools are required including a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The total weight of disassembled parts is provided.
Caterpillar Cat 323D L Excavator (Prefix JLG) Service Repair Manual Instant D...fujkskemdmdm4r
1. The document provides instructions for removing and installing inlet and exhaust valve seat inserts for a C6.4 engine. It describes the required tools and steps to remove the old inserts and install new ones.
2. Procedures are provided for removing, disassembling, and assembling the engine oil cooler. Parts are to be kept clean from contaminants to prevent damage.
3. Instructions are given for removing and installing the engine oil relief valve, including replacing the gasket. Cleanliness is important to prevent premature wear.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 336D L Excavator (Prefix MDS) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for disassembling and assembling a piston pump (hydraulic fan) on a Caterpillar 336D L excavator. The disassembly process involves using tools to remove retaining rings, seals, bearings, pistons and other components. The assembly process specifies cleaning parts and provides 30 steps for installing components in the correct order and ensuring proper operation, including adjusting end play and installing springs and seals.
Caterpillar Cat 345D L Excavator (Prefix RAE) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions emphasize cleaning parts and ensuring they are reinstalled in their original locations to avoid damage and contamination.
Caterpillar Cat 345D L Excavator (Prefix PBT) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the swing drive of a 345D L excavator. It lists the required tools and gives step-by-step procedures to remove components such as the carrier assembly, ring gear, and bearings. Cleanliness is emphasized during assembly, with seals, O-rings and other parts replaced as needed. The instructions ensure the swing drive is properly disassembled and reassembled.
Caterpillar Cat 345D L Excavator (Prefix RAJ) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, plates, seals, and piston assemblies. The disassembly process is described in 31 steps. The assembly section then lists 13 steps to reinstall components in reverse order, making sure to clean parts and apply new seals and lubricants.
This document provides instructions for removing and installing fuel injection pumps and disassembling and assembling fuel ratio control components on a Caterpillar 3406C diesel engine. The steps include using various tools to remove the fuel injection pumps from the pump housing, install new pumps, and check pump installation. Instructions are also provided to disassemble the fuel ratio control housing by removing bolts, springs, diaphragms and other parts and cleaning components before reassembly.
Caterpillar Cat 345C and 345C L Excavator (Prefix BWY) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, plates, disks, seals, pistons, and housing. The assembly procedure reverses the disassembly with 13 steps like installing seals, spacers, pistons, plates and tightening components. Precautions are provided to keep parts clean and in correct orientation to prevent contamination of the hydraulic system.
Caterpillar Cat 345C and 345C L Excavator (Prefix TBA) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, pins, plates, seals, pistons, disks, and bearings. The assembly procedure reverses the disassembly process in 30 steps and provides notes about cleaning parts, applying lubricant, and ensuring proper orientation of components like washers. Tools required are listed for both procedures.
Caterpillar Cat 345D L Excavator (Prefix MLK) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for assembling and installing a travel motor. It outlines 34 steps for assembling components like pistons, seals, plates, and bearings. It also describes using tools to measure clearances and distances during assembly. Finally, it details installing the assembled travel motor using lifting devices and bolts, and connecting hydraulic hose assemblies.
The document provides instructions for removing and installing the drive shaft group with retarder on a 621E, 623E, or 627E tractor. It describes disconnecting hydraulic lines and removing bolts, covers, and housing to access the drive shaft group. Special care must be taken when removing plates and springs from the retarder, as they are under pressure. The process is reversed for installation, reconnecting hydraulic lines and replacing removed components.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix WBC) Service Repair Manua...fujkskemdmdm4r
The document provides instructions for removing and installing various engine components, including:
- Valve guides are removed from the cylinder head using a valve guide driver tool. New guides are installed using driver tools until the proper height is reached.
- Valve seat inserts are removed from the cylinder head using extractors. New inserts are installed using a driver tool after being cooled.
- The engine oil filter base, oil filter, and oil cooler are removed. Hoses are disconnected and bolts removed to access these components.
Caterpillar Cat 336D L Excavator (Prefix PTB) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides assembly instructions for a 336D L excavator transmission in 3 sentences:
It lists the required tools and parts, gives step-by-step instructions for assembling the transmission housing, installing planetary gears and carriers, and attaching the transmission cover, and notes that cleanliness is important during assembly and O-rings and seals should always be replaced.
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Similar to Caterpillar Cat 323D LN and 323D S Excavator (Prefix DKW) Service Repair Manual Instant Download.pdf
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing.
3) Securing the housing with bolts and installing a new oil seal and crankshaft sleeve.
Caterpillar Cat 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual (2NS00001...fusjekkdmdmd2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve with special tools during reinstallation.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing twelve bolts and the adapter to separate the housing from the flywheel.
2) Installing a new housing by positioning the adapter and securing it with twelve bolts.
3) Checking the flywheel runout after installation to ensure proper alignment.
Caterpillar Cat 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual (2NS00001...f8usejkddmmd
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the adapter from the flywheel housing and remove the adapter.
2) Removing bolts to separate the inner ring from the flywheel and removing the inner ring.
3) Using lifting tools to remove the flywheel from the housing, which weighs 50kg.
4) Reversing the removal steps to install the flywheel housing, including securing the flywheel to the crankshaft with bolts and checking flywheel runout.
Caterpillar cat 312 b excavator (prefix 2ns) service repair manual (2ns00001 ...kmdddmm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve with special tools during reinstallation.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing the flywheel, adapter, inner ring, and bolts securing the flywheel to the crankshaft.
2) Installing the flywheel using lifting tools, bolts, and checking runout with a gauge.
3) Removing the crankshaft rear seal and wear sleeve using drilling, hammer, and distorter tools.
4) Installing a new rear seal and wear sleeve using a installer, locator, bolts, washer and compound.
Similar to Caterpillar Cat 323D LN and 323D S Excavator (Prefix DKW) Service Repair Manual Instant Download.pdf (6)
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The disassembly process involves removing 37 individual components in a specific order, including gears, shafts, seals, washers, and housings. The assembly section provides instructions for installing these components in reverse order and notes on cleaning, lubricating, and setting proper bearing preload using shims.
Caterpillar Cat 325D L Excavator (Prefix GBR) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions to disassemble a final drive over 33 steps. Key steps include removing the cover, gears, carrier assemblies, planetary gears, and seals. Cleanliness is important to prevent dirt entering during disassembly. Various tools are required including a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The total weight of disassembled parts is provided.
Caterpillar Cat 323D L Excavator (Prefix JLG) Service Repair Manual Instant D...fujkskemdmdm4r
1. The document provides instructions for removing and installing inlet and exhaust valve seat inserts for a C6.4 engine. It describes the required tools and steps to remove the old inserts and install new ones.
2. Procedures are provided for removing, disassembling, and assembling the engine oil cooler. Parts are to be kept clean from contaminants to prevent damage.
3. Instructions are given for removing and installing the engine oil relief valve, including replacing the gasket. Cleanliness is important to prevent premature wear.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 336D L Excavator (Prefix MDS) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for disassembling and assembling a piston pump (hydraulic fan) on a Caterpillar 336D L excavator. The disassembly process involves using tools to remove retaining rings, seals, bearings, pistons and other components. The assembly process specifies cleaning parts and provides 30 steps for installing components in the correct order and ensuring proper operation, including adjusting end play and installing springs and seals.
Caterpillar Cat 345D L Excavator (Prefix RAE) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions emphasize cleaning parts and ensuring they are reinstalled in their original locations to avoid damage and contamination.
Caterpillar Cat 345D L Excavator (Prefix PBT) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the swing drive of a 345D L excavator. It lists the required tools and gives step-by-step procedures to remove components such as the carrier assembly, ring gear, and bearings. Cleanliness is emphasized during assembly, with seals, O-rings and other parts replaced as needed. The instructions ensure the swing drive is properly disassembled and reassembled.
Caterpillar Cat 345D L Excavator (Prefix RAJ) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, plates, seals, and piston assemblies. The disassembly process is described in 31 steps. The assembly section then lists 13 steps to reinstall components in reverse order, making sure to clean parts and apply new seals and lubricants.
This document provides instructions for removing and installing fuel injection pumps and disassembling and assembling fuel ratio control components on a Caterpillar 3406C diesel engine. The steps include using various tools to remove the fuel injection pumps from the pump housing, install new pumps, and check pump installation. Instructions are also provided to disassemble the fuel ratio control housing by removing bolts, springs, diaphragms and other parts and cleaning components before reassembly.
Caterpillar Cat 345C and 345C L Excavator (Prefix BWY) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, plates, disks, seals, pistons, and housing. The assembly procedure reverses the disassembly with 13 steps like installing seals, spacers, pistons, plates and tightening components. Precautions are provided to keep parts clean and in correct orientation to prevent contamination of the hydraulic system.
Caterpillar Cat 345C and 345C L Excavator (Prefix TBA) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, pins, plates, seals, pistons, disks, and bearings. The assembly procedure reverses the disassembly process in 30 steps and provides notes about cleaning parts, applying lubricant, and ensuring proper orientation of components like washers. Tools required are listed for both procedures.
Caterpillar Cat 345D L Excavator (Prefix MLK) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for assembling and installing a travel motor. It outlines 34 steps for assembling components like pistons, seals, plates, and bearings. It also describes using tools to measure clearances and distances during assembly. Finally, it details installing the assembled travel motor using lifting devices and bolts, and connecting hydraulic hose assemblies.
The document provides instructions for removing and installing the drive shaft group with retarder on a 621E, 623E, or 627E tractor. It describes disconnecting hydraulic lines and removing bolts, covers, and housing to access the drive shaft group. Special care must be taken when removing plates and springs from the retarder, as they are under pressure. The process is reversed for installation, reconnecting hydraulic lines and replacing removed components.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix WBC) Service Repair Manua...fujkskemdmdm4r
The document provides instructions for removing and installing various engine components, including:
- Valve guides are removed from the cylinder head using a valve guide driver tool. New guides are installed using driver tools until the proper height is reached.
- Valve seat inserts are removed from the cylinder head using extractors. New inserts are installed using a driver tool after being cooled.
- The engine oil filter base, oil filter, and oil cooler are removed. Hoses are disconnected and bolts removed to access these components.
Caterpillar Cat 336D L Excavator (Prefix PTB) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides assembly instructions for a 336D L excavator transmission in 3 sentences:
It lists the required tools and parts, gives step-by-step instructions for assembling the transmission housing, installing planetary gears and carriers, and attaching the transmission cover, and notes that cleanliness is important during assembly and O-rings and seals should always be replaced.
The document provides step-by-step instructions for disassembling and assembling the final drives of a 350L excavator. Key steps include removing the final drives and travel motors, disassembling the internal components of the final drives which include multiple planetary gear sets, carriers, and a sun gear, and then reassembling the final drives in reverse order. Proper cleaning, application of lubricants, and torque specifications are noted throughout to ensure correct reassembly.
Caterpillar Cat 350 and 350 L Excavator (Prefix 8HK) Service Repair Manual In...fujkskemdmdm4r
The document provides instructions for removing and installing various engine components on a 350-A EXCAVATOR 8HK excavator powered by a 3306 engine, including:
- Removing the cylinder head by first removing the fuel injection lines, exhaust manifold, rocker shaft and pushrods, then removing bolts and lifting the cylinder head off the engine block.
- Instructions for disassembling, assembling, and installing the rocker shaft, including removing/installing rocker arms, supports, springs and O-rings.
- Steps for installing a compression brake on the engine, including installing brackets, bolts and connecting wires.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for removing and installing various engine components on a Caterpillar 345D L excavator, including:
- Removing and installing the rear gear group. This involves removing several gears, seals, bolts and bearings. Precise positioning of bearings is required during installation.
- Removing the flywheel using lifting equipment and tools. The flywheel weighs approximately 79 kg.
- Removing and installing the crankshaft rear seal using bolts, sealant and cleaning of parts. Proper inspection of the crankshaft surface is also noted.
Caterpillar Cat 350 and 350 L Excavator (Prefix 3ML) Service Repair Manual In...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the governor of a 350-A excavator powered by a 3306 engine. The disassembly process involves removing 34 parts from the governor including the fuel ratio control, housing, springs, levers, pins, plates, screws, solenoid, shaft and other components. The assembly process describes installing these 34 parts in the reverse order and includes ensuring parts are clean and lubricated before installation. Special tools are required for some steps.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D S EXCAVATOR DKW
Configuration: 323D LN & 323D S Excavators DKW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01567208
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing screws M16 X 2 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00605492
1. Remove twelve bolts (1) and washers from the adapter (2) .
2. Remove the adapter (2) from the flywheel housing.
Illustration 2 g00605497
3. Remove four socket head bolts (3) from the inner ring (4) .
4. Remove the inner ring (4) from the flywheel.
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4. Illustration 3 g00605501
5. Remove six bolts (5) that secure flywheel (6) to the crankshaft. Check all bolts for stripped
threads. Replace the bolts, if necessary.
Illustration 4 g00605504
6. Install Tool (A), a strap, and a suitable lifting device onto the flywheel (6).
7. Use Tool (B) in order to remove the flywheel and ring gear out of the housing. The weight
of the flywheel is 50 kg (110 lb).
8. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 5 g00613038
a. Place the flywheel and ring gear assembly on a suitable support.
Note: Check the flywheel ring gear for the following conditions:cracks, damaged
dowel holes, worn ring gear and damaged ring gear.
Note: Identify the orientation of the old ring gear on the flywheel for proper
positioning, when the new ring gear is installed.
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5. Always wear protective gloves when handling parts that have been
heated.
b. Heat ring gear (7) uniformly.
c. Remove the ring gear (7) by tapping the ring gear all the way around the flywheel
(6) .
d. Reposition the flywheel in order to remove the ring gear.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D S EXCAVATOR DKW
Configuration: 323D LN & 323D S Excavators DKW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01567260
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Heat the ring gear to 150 °C (302 °F) in an oven.
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7. b. Press the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g00605504
2. Install Tool (A), a strap, and a suitable lifting device onto flywheel (6) .
3. Install flywheel (6). The weight of the flywheel is 50 kg (110 lb).
Illustration 2 g00605501
4. Install six bolts (5) in order to secure flywheel (6) onto the crankshaft. Tighten the bolts to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tool (A) from the flywheel.
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8. Illustration 3 g00605497
6. Place the inner ring (4) in position on the flywheel.
7. Install four socket head bolts (3) in order to secure the inner ring (4) to the flywheel.
Illustration 4 g00605492
8. Place the adapter (2) in position on the flywheel housing.
9. Install twelve bolts and washers (1) in order to secure the adapter (2) on the flywheel
housing.
10. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
Copyright 1993 - 2020 Caterpillar Inc.
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D S EXCAVATOR DKW
Configuration: 323D LN & 323D S Excavators DKW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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10. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D S EXCAVATOR DKW
Configuration: 323D LN & 323D S Excavators DKW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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12. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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13. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D S EXCAVATOR DKW
Configuration: 323D LN & 323D S Excavators DKW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i05421135
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the electric starting motor.
B. Remove the flywheel and ring gear.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 1 g00605593
1. Install Tooling (A) , a strap, and a suitable lifting device onto flywheel housing (2) .
2. Remove bolts (1) and the washers that secure flywheel housing (2) to the cylinder block.
Note: Identify the four shorter bolts for later installation into the flywheel housing.
3. Remove flywheel housing (2) . The weight of the flywheel is approximately.29 kg (65 lb).
4. Check oil seal (3) for serviceability. If necessary, replace the oil seal and crankshaft wear
sleeve.
Illustration 2 g00605601
5. Use Tooling (B) in order to remove the oil seal (3) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
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16. B 9U-6170 Installer Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00605593
1. Clean old gasket material (4) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
2. Place flywheel housing (2) in position on the cylinder block.
3. Install the washers and bolts (1) in order to secure flywheel housing (2) to the cylinder
block.
4. Use Tooling (B) in order to install the oil seal (3) , and the crankshaft wear sleeve (not
shown).
End By:
a. Install the flywheel.
b. Install the electric starting motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D S EXCAVATOR DKW
Configuration: 323D LN & 323D S Excavators DKW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01578488
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket (1)
1
( 1 )
Tool (B) is a 46 mm socket.
Start By:
A. Remove the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g00604778
1. Use Tool (B) to remove nut (1) and washer (2) from the threaded end of the crankshaft.
Illustration 2 g00604784
2. Use Tool (A) to remove crankshaft pulley (3) from the engine.
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19. Illustration 3 g00604792
3. If it is necessary to remove the wear sleeve (4) from the crankshaft pulley (3), use a hammer
and a chisel. Hold the chisel at right angles to the surface of the wear sleeve. Tap the wear
sleeve in three places. You can remove the wear sleeve once the tension is released.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g00604778
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20. 1. Put crankshaft pulley (3) in position on the engine.
2. Install washer (2) and nut (1). Use Tool (B) to tighten nut (1) to a torque of 490 ± 10 N·m
(361 ± 7 lb ft).
End By: Install the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D S EXCAVATOR DKW
Configuration: 323D LN & 323D S Excavators DKW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01131366
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
A. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/2
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22. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft front seal (1) .
2. Use Tool (A) and remove crankshaft front seal (1). Remove the seal evenly by alternating
the position of Tool (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D S EXCAVATOR DKW
Configuration: 323D LN & 323D S Excavators DKW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i02080454
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Illustration 1 g00612743
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Install new crankshaft front seal (1) in the front housing with Tool (A) .
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By: Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D S EXCAVATOR DKW
Configuration: 323D LN & 323D S Excavators DKW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615339
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Before removal, ensure that the marks on the timing gears are in alignment. Align the
fuel injection drive gear with the "33" mark with the "3" mark on the idler gear. Make an
alignment of the "2" mark on the camshaft gear with the "22" mark on the idler gear. Align
the "1" mark on the crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder
is at the top center position when these marks are in alignment.
Illustration 1 g00611568
1. Remove idler gear bolt (1) and the washer from the idler gear shaft .
2. Remove thrust plate (2) from the idler gear shaft.
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323D LN & 323D S Excavators DKW00001-UP (MACHINE) POWERED BY 3066 ...
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28. Illustration 2 g00611569
3. Remove idler gear (3) from the idler gear shaft.
Illustration 3 g00611570
4. If necessary, use Tool (B) to remove bushing (4) (not shown) from idler gear (3) .
Illustration 4 g00611572
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