service repair manual

1. RP7500005363.png
3691629M91 1
1 3691629M92(1)
3
"tier 3" - 98 kw
Engine
6511060M91 1
1 "tier 3" - 98 kw
A
B
C
Engine
Replacement
3
Flexibility engine
A
For market "cee"
B
For market "n.a.o."
C
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2. RP7500041500.png
6511965M91 1
1 Short engine
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3. RP7500005435.png
3688809M1 6
1 Jet
3689350M1 1
2 704866A1(1)
3
M14x1,5
Plug
3688868M1 1
3 O ring
3688822M1 3
4 704980A1(3)
3
M10x1
Plug
3688855M1 3
5 O ring
3688780M1 3
6 704848A1(3)
3
Assy m18x1,5
Plug
3688781M1 3
7 707405A1(3)
3 O ring
3688761M1 2
8 Dowel pin
3688626M1 1
9 Crankcase
3688824M1 14
10 704983A1(14)
3 Dowel pin
3688758M1 2
11 17,73x6,35x1,07 Plug
3688757M1 6
12 58,06x8,25x1,52 Plug
3688775M1 3
13 35,23x7,94x1,52 Plug
3688673M1 14
14 704696A1(14)
3
M12x120 mm
Screw
3688759M1 2
15 Bearing
704803A1 1
16 Register
3688800M1 1
17 704870A1(1)
3
M16x1,5 mm assy
Plug
3688628M1 1
18 Splasher
3688994M1 1
19 =2,6 mm
B
Ø13,9 mm
Toroidal seal
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4. RP7500005435.png
1
20 A-05 13 5
4 Piston
1
21 A-05 08 2
4 Shaft
1
22 A-05 15 1
4 Camshaft
See page - reference number
4
Shim
B
Replacement
3
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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5. RP7500006027.png
4208117M1 1
1 Pan
3688752M1 1
2 Gasket
3688778M1 2
3 Screw
3688679M1 24
4 M10x90 mm Screw
4208118M1 6
5 Screw
3688678M1 2
6 M10x190 mm Screw
4208119M1 1
7 Stirrup
4208120M1 2
8 Stirrup
3688803M1 1
9 Filter
3688804M1 1
10 Plug
3688997M1 2
11 O ring
3688691M1 2
12 M22x1,5 Plug
4208121M1 1
13 Plug
4208122M1 1
14 =1,5 mm
B
6528826M1(1)
3
Ø18x26 mm
Gasket
Shim
B
Replacement
3
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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6. RP7500006000.png
4206380M1 1
1 Coperch.
3688647M1 1
2 6514306M1(1)
3
130x155x12,5
Ring
3688753M1 2
3 Screw
3688780M1 1
4 704848A1(1)
3
M18x1,5
Plug
3688781M1 1
5 707405A1(1)
3 O ring
4208123M1 1
6 Coperch.
3689092M1 1
7 O ring
3688941M1 1
8 710625A1(1)
3
M8x1,25x20 mm
Screw
3688874M1 1
9 M16x1,5 Screw
3688671M1 15
10 M12x1,75 Screw
3688869M1 2
11 Screw
3688632M1 1
12 3688632M2(1)
3 Adhesive
4208124M1 1
13 M8x1,25x23 mm Screw
14 A-05 02 9
4 Crankcase
See page - reference number
4
Replacement
3
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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7. RP7500006001.png
707434A1 1
1 Valve
707435A1 1
2 Gasket
3688866M1 3
3 705021A1(3)
3 Screw
1
4 A-05 07 7
4 Cover
3694643M1 1
5 Pipe
3551942M1 1
6 Clamp
See page - reference number
4
Replacement
3
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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8. RP7500006002.png
704717A1 6
1 707391A1(6)
3
M15x1,75
Screw
707390A1 14
2 M15x1,75 Screw
704877A1 1
3 Head
704804A1 24
4 Half cone
704807A1 6
5 Valve
704806A1 6
6 Valve
704836A1 12
7 Cap
704821A1 12
8 Spring
704805A1 12
9 Cup
704652A1 1
10 1,15 mm
B
707379a1
5
N.L.S.(1)
3
Gasket
707379A1 1
10 =1,25 mm
B
704652a1
5
Gasket
704922A1 6
11 Valve seat
704802A1 3
12 Plug
704921A1
13 Valve seat
704784A1 2
14 Plug
4217672M1 1
15 D-00 04 5
4
A
B
Sensor
705080A1 1
15 4217672M1(1)
3
A
Transmitter
705133A1 1
16 Union
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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9. RP7500006002.png
See page - reference number
4
Alternative
5
Shim
B
Replacement
3
Engine water temperature
A
For markets climi freddi
B
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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10. RP7500006003.png
4208125M1 1
1 Plug
4208126M1 1
2 Gasket
704820A1 6
3 M8x1,25 Screw
705188A1 3
4 Coperch.
4208127M1 1
5 Coperch.
705147A1 6
6 Gasket
704650A1 1
7 Cover
707378A1 1
8 Ring
704576A1 4
9 Screw
707403A1 6
10 Ring
11 A-05 06 3
4 Head
See page - reference number
4
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11. RP7500006004.png
704809A1 6
1 Shaft
704841A1 12
2 Rod
4208128M1 6
3 M8x1,25x60 mm Screw
704716A1 6
4 M12x1,75 Screw
704843A1 12
5 Ring
704844A1 12
6 Washer
704810A1 6
7 Rocker
704845A1 12
8 Ball pin
704812A1 12
9 Nut
704813A1 12
10 Screw
704814A1 6
11 Rocker
704816A1 6
12 Support
13 A-05 06 3
4 Head
See page - reference number
4
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12. RP7500006005.png
705187A1 1
1 Cover
3688850M1 10
2 M8x1,25x25 mm Screw
3688633M1 1
3 6500933M1(1)
3 Adhesive
4208129M1 1
4 Duct
705061A1 1
5 6500220M1(1)
3 Gasket
3688850M1 4
6 M8x1,25x25 mm Screw
3688683M1 1
7 Plug
8 A-05 06 3
4 Head
See page - reference number
4
Replacement
3
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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13. RP7500006006.png
704607A1 1
1 Manifold
705273A1 6
2 Gasket
3688774M2 12
3 M10x1,5x65 mm Worm
3688861M1 4
4 705008A1(4)
3
M10x1,5
Screw
708801A1 1
5 Turbocharger
3688770M1 1
6 Gasket
3688862M1 4
7 M10x1,5 Nut
8 A-05 06 3
4 Head
See page - reference number
4
Replacement
3
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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14. RP75000022015.png
3688630M1 1
1 3688630M2(1)
3 Shaft
4206387M1 1
2 Bushing
3688851M1 1
3 704992A1(1)
3 Screw
3688637M1 6
4 Std. Cuscinet
3688638M1 6
4 -0.250 Cuscinet
3688639M1 6
4 -0.500 Cuscinet
3688634M1 1
5 Std. Cuscinet
3688635M1 1
5 -0.250 Bearing
3688636M1 1
5 -0.500 Cuscinet
Replacement
3
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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15. RP75000022016.png
3688624M1 6
1 Conrod
3688675M1 6
2 Bush
3688623M1 12
3 Screw
3688880M1 6
4 Std Cuscinet
4206388M1 6
4 -o,250 Cuscinet
4206389M1 6
4 -0,500 Cuscinet
1
5 A-05 11 1
4 Shaft
6
6 A-05 13 5
4 Piston
See page - reference number
4
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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16. RP75000021409.png
706290A1 6
1 3688921M1(1)
3 Kit
707354A1 6
2 +0,4
B
713981A1(6)
3
Kit
3688676M1 6
3 Pin
3689087M1 12
4 Ring
4208130M1 6
5 Piston
4208156M1 6
6 +0,4
B Piston
6
7 A-05 12 1
4 Conrod
See page - reference number
4
Shim
B
Replacement
3
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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17. RP7500006007.png
3689094M1 1
1 Pulley
3688681M1 6
2 M12x1,5 Screw
4208157M1 1
3 4208157M2(1)
3 Vibration damper
4208158M1 1
4 Spacer
1
5 A-05 11 1
4 Shaft
See page - reference number
4
Replacement
3
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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18. RP7500006008.png
4208161M1 1
1 Shaft
3688857M1 1
2 705005A1(1)
3 Screw
4208159M1 6
3 Screw
4208162M1 1
4 Gear
4208160M1 1
5 Gear
3688854M1 2
6 704997A1(2)
3
M8x17 mm
Screw
3688818M1 1
7 704931A1(1)
3 Stirrup
1
8 A-05 04 1
4 Cover
1
9 A-05 02 9
4
See page - reference number
4
Replacement
3
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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19. RP7500006028.png
4208338M1 1
1 Pump
705095A1 1
2 4213703M1(1)
3 Sensor
705161A1 1
3 Cable
4208164M1 1
4 Console
3688941M1 1
5 710625A1(1)
3
M8x1,25x20 mm
Screw
704835A1 1
6 Screw
4208165M1 1
7 Console
3688856M1 3
8 Screw
3688948M1 3
9 M8 Nut
4208166M1 1
10 Magnet
4208167M1 1
11 12v Electro-valve
1
12 A-05 22 1
4 Pipe
See page - reference number
4
Replacement
3
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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20. RP7500006010.png
4208168M1 1
1 Gear
4208169M1 1
2 M14x1,5 Nut
3688853M1 3
3 M8x30 mm Screw
1
4 Spacer
4208171M1 2
5 M8x30 mm Screw
3688948M1 2
6 M8 Nut
3689000M1 1
7 =3,53 mm
B
Ø120,24 mm
O ring
4208172M1 1
8 Screw
710622A1 1
9 Gasket
Shim
B
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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21. RP7500006011.png
704634A1 1
1 Pipe
704633A1 2
2 Gasket
704621A1 1
3 Filler
704558A1 2
4 =1 mm
B
Ø10x13,5 mm
Gasket
704556A1 1
5 6515434M1(1)
3 Filler
1
6 A-05 22 1
4 Pipe
1
7 A-05 16 1
4 Pump
See page - reference number
4
Shim
B
Replacement
3
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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22. RP7500006012.png
4208173M1 6
1 Nozzle
707401A1 6
2 Gasket
4208174M1 6
3 Nozzle
4208343M1 6
4 Washer
4208176M1 6
5 M8x1 Filler
4208177M1 12
6 Ø6x10 mm Ring
1
7 A-05 06 3
4 Head
See page - reference number
4
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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23. RP7500041833.png
4208180M1 2
1 Nut
6507443M91 1
2 Filter
6508562M91 1
3 2
! Cartridge
3647035M1 2
4 Clamp
6500786M1 1
5 Pipe
3692722M91 2
6 Union
4208178M1 1
7 Support
This is a component of an assembly
!
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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24. RP7500006014.png
707371A1 1
1 3688650M1(2),
3688754M1(2),
6507275M91(1)
3 Pump
707370A1 1
2 Ring
3688849M1 2
3 3688856M1(1)
3
M8x25 mm
Screw
3688650M1 2
4 1
!
M12x1,5
Union
3688754M1 2
5 1
! Ring
6 A-05 2 9
4
This is a component of an assembly
!
See page - reference number
4
Replacement
3
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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25. RP7500006015.png
4208236M1 1
1 Pipe
704904A1 2
2 Screw
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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26. RP7500006016.png
4208237M1 1
1 Pipe
4208238M1 1
2 Pipe
705191A1 2
3 Clip
3688690M1 4
4 O ring
1
5 A-05 16 1
4 Pump
1
6 A-05 20 1
4 Filter
1
7 A-05 21 1
4 Pump, fuel
See page - reference number
4
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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28. RP7500006017.png
705208A1 1
1 Pipe
705191A1 1
2 Clip
1
3 A-05 16 1
4 Pump
1
4 A-05 16 2
4 Sensor
1
5 A-05 06 3
4 Head
1
6 A-05 19 1
4 Nozzle
See page - reference number
4
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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29. RP75000021421.png
4208239M1 1
1 Dipstick
3688653M1 1
2 Pipe
3689017M1 1
3 Gasket
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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30. RP7500006018.png
4208240M1 1
1 Switch
1
2 A-05 2 9
4
See page - reference number
4
G-MAX Tier 3 New Cab (2012- ) - RP75 - 135 -
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