service repair manual

1. RX6010C(PC)
workshop manual
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2. TABLE OF CONTENTS
CHAPTER 1 SAFETY FIRST
CHAPTER 2 GENERAL
CHAPTER 3 ENGINE
CHAPTER 4 CLUTCH
CHAPTER 5 TRANSMISSION
CHAPTER 6 REAR AXLE
CHAPTER 7 BRAKE
CHAPTER 8 FRONT AXLE
CHAPTER 10 HYDRAULIC SYSTEM
CHAPTER 11 ELECTRIC & CALIBRATION
CHAPTER 9 STEERING SYSTEM
CHAPTER 12 CABIN
CHAPTER 13 AIR CONDITIONER & HEATER
CHAPTER 14 INDEX
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3. TABLE OF CONTENTS
SAFETYFIRST
RX6010C(PC) CHAPTER 1
1. for SAFETY........................................... 1-2
1.1
Alert symbols..............................................1-2
2. Safety TIPS.
.......................................... 1-3
2.1 Safety gear.................................................1-3
2.2 Work place ................................................1-3
2.3 Safety instructions when preparing tractor.
..1-4
2.4 Avoid fires...................................................1-4
2.5 Cautions when handling the battery...........1-5
2.6 Cautions for high pressure hoses...................1-5
2.7 Use of appropriate tools and equipment....1-6
2.8 Handling of hazardous materials.
...............1-6
2.9 Handling of rotating blade, shaft and driving belt.
..1-7
2.10 Prevention of scald.....................................1-7
2.11 Disposal of environmental waste................1-8
2.12 Cautions when handling tires.
.....................1-8
3. Safety decals.................................... 1-9
3.1
Location of decals......................................1-9
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4. SAFETY FIRST - FOR SAFETY
1- DH80-W00 Aug. 2011
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMI
SSION
HST
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
CABIN
A/C
AND
HEATER
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
CALIBRATION
CABIN
A/C
HEATER
INDEX
RX6010C(PC)
1. for SAFETY
매뉴얼 숙지 !
Most accidents can be avoided if basic safety in-
structions and regulations are followed. Always fol-
low the safety regulations and avoid any dangerous
situation to prevent an accident.
You can be unexpectedly injured if inspecting or
servicing the tractor without full knowledge of it.
Read the service manual carefully before starting
servicing and follow the instructions for servicing,
maintenance and inspection to prevent any injury.
•
•
T46W001A
1.1 Alert symbols
In this manual, the following safety-alert symbols are
used. Their meanings are as follows:
Remark
▶
Broaden your knowledge with additionally supplied
service information for optimal service.
•
T46W002A
Remark
CAUTION
▶
This mark indicates potentially hazardous situation
which, if not observed, may result in serious injury.
•
ⱇ#⪣
T46W004A
CAUTION
Important
▶
This mark indicates emphasis on information which
can be confused when servicing. If this information
is not carefully read and observed, the tractor can-
not fully function or may be damaged.
•
T46W003A
WARNING
▶
This mark indicates hazardous situation which, if
not observed, may result in death or injury.
•
T46W005A
WARNING
reaD manual!
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5. SAFETY FIRST - SAFETY TIPS
DH80-W00 Aug. 2011 1-
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMI
SSION
HST
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
CABIN
A/C
AND
HEATER
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
CALIBRATION
CABIN
A/C
HEATER
INDEX
RX6010C(PC)
2. Safety TIPS
2.1 Safety gear
A. VENTILATING SYSTEM
The service should be performed in well-ventilated
area. If the engine should be started in an enclosed
place, the exhaust gas pipe should be installed.
T46W006A
California Proposition 65 Warning
Inhaling exhaust gas can cause cancer or damage
the generative function leading to infertility.
•
WARNING
When working on the tractor, wear safety gloves, safety
shoes, ear plugs, safety goggles, safety helmet, work-
ing clothes, etc. appropriate for your working environ-
ment. Never wear loose fitting clothing or a tie which
can be caught to the rotating part. According to the
statistics, most accidents that occurred with rotating
parts are due to this inappropriate manner of wearing
clothes.
2.2 Work place
T46W007A
B. Safe working place
T46W008A
The work should be done in a wide, level and safe
place to prevent slip and fall accident.
C. Illumination
The work place should be well illuminated. If working
in a dark place or under the tractor, use the work lamp.
The work lamp should be covered by the safety cover.
The bulb can cause fire due to leaked fuel if it is broken.
D. Safety equipment
Be sure to keep a first aid kit and fire extinguisher han-
dy at all times.
E. Clean working area
Keep the working area clean before and during work. If
any oil or fuel is spilled, it should be cleaned up immedi-
ately.
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6. Lower the implement on to the ground.
•
T46W009A
2.3 Safety instructions when
preparing tractor
T46W010A
Stop the engine and remove the key.
Put Do not operate label on the tractor if necessary.
•
•
2.4 Avoid fires
Never smoke or allow flames in your work area
when servicing the fuel system.
•
T46W011A
T46W012A
Keep flames or sparks away from the spray paint or
fuel containers and be careful of leak.
•
T46W013A
Always disconnect the battery cable before servicing.
Be extra cautious of fire when welding.
•
•
T46W014A
Always keep a fire extinguisher in workshop.
•
SAFETY FIRST - SAFETY TIPS
1- DH80-W00 Aug. 2011
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMI
SSION
HST
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
CABIN
A/C
AND
HEATER
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
CALIBRATION
CABIN
A/C
HEATER
INDEX
RX6010C(PC)
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7. 2.5 Cautions when handling the
battery
Always disconnect the negative battery cable first and
reconnect it last to avoid sparks from an accidental
short circuit. You can get injured or fire may break out.
•
Keep sparks and flames (match, lighter) away from the
battery. The battery can explode due to the battery fluid.
Never connect the battery's negative and positive
cables with metal for test. Use only tester when
checking the battery voltage.
•
•
Do not charge the frozen battery. Charging the frozen
battery can cause explosion. Let the battery warmed up
to ambient temperature (16°C, 60°F) before charging.
•
The battery contains the acid that can burn you. When
it contacts with your eyes, you may lose your sight.
•
T46W015A
T46W016A
T46W017A
T46W018A
T46W019A
2.6 Cautions for high pressure hoses
The hydraulic fluid leaked from high pressure hoses
or pipes can penetrate your skin.
•
T46W020A
Before connecting a high pressure hose or pipe,
stop the engine and depressurize it by valve.
Check the bolts for tightness before starting the en-
gine after servicing the hydraulic system.
Use a cardboard or plank when checking leakage.
•
•
•
T46W021A
Never weld the high pressure pipe or the surround-
ing area. The pipe or hose can be heated and ex-
plode which can lead to fire or burn.
•
SAFETY FIRST - SAFETY TIPS
DH80-W00 Aug. 2011 1-
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMI
SSION
HST
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
CABIN
A/C
AND
HEATER
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
CALIBRATION
CABIN
A/C
HEATER
INDEX
RX6010C(PC)
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8. 2.7 Use of appropriate tools and
equipment
Use the appropriate tools in proper size. If an inap-
propriate tool is used, it can be slipped which can
damage parts or injure you.
Do not confuse units (mm, inch, etc.).
Use the air impact wrench only when unscrewing
the bolts or nuts. Such wrench should not be used
when assembly precisely machined parts which its
tightening torque should be strictly observed. It can
cause malfunction.
Be careful of a socket popped out due to the turning
force when using the air impact wrench. Especially,
be extra cautious when working on connection or
socket with joint.
•
•
•
•
2.8 Handling of hazardous
materials
Do not use pressurized air to blow out hazardous
materials, such as clutch dust, with compressed
air. Inhaling such hazardous materials can damage
your health.
•
When lifting the tractor with a hydraulic jack or a
hoist, fix it firmly and install the auxiliary support.
Never work under the tractor if the support and the
hydraulic jack (hoist) are not installed.
When using a hydraulic jack or a hoist, do not use
it over the limit of the equipment and the conveying
belt.
Make sure that the hydraulic lock operates properly
before using the hydraulic jack. Improper use of
lock can cause a serious accident.
Check the buttons and operating direction of the
hoist before using it. Improper operation can cause
a serious accident.
Do not use wooden blocks or bricks as support un-
der the tractor. As the tractor's weight is continuous-
ly applied to them, they can be broken or collapsed.
•
•
•
•
•
T46W022A
All KIOTI's genuine parts contain no asbetos.
•
Remark
These materials should be rinsed or wiped away
after spraying oil.
•
SAFETY FIRST - SAFETY TIPS
1- DH80-W00 Aug. 2011
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMI
SSION
HST
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
CABIN
A/C
AND
HEATER
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
CALIBRATION
CABIN
A/C
HEATER
INDEX
RX6010C(PC)
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9. Do not open the radiator cap when the radiator is
hot. Hot coolant or steam can be surged leading to
a serious scald.
•
T46W027A
2.9 Handling of rotating blade,
shaft and driving belt
Do not set a hand or a foot into the tractor's rotating
blade or PTO shaft.
Be extra careful when you are in loose clothes.
•
Be careful not to get caught by the rotating engine
cooling fan.
•
T46W025A
You can be seriously injured if your hand or clothes
is caught by the rotating fan belt or A/C belt.
•
T46W026A
2.10 Prevention of scald
Check the surface temperature of the container be-
fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
There is danger of burning.
Perform any service on the engine parts (muffler,
exhaust manifold, turbocharger, etc.) only when
they are not hot.
•
•
T46W028A
T46W023A
T46W024A
SAFETY FIRST - SAFETY TIPS
DH80-W00 Aug. 2011 1-
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMI
SSION
HST
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
CABIN
A/C
AND
HEATER
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
CALIBRATION
CABIN
A/C
HEATER
INDEX
RX6010C(PC)
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10. Thank you very much
for your reading. Please
Click Here Then Get
More Information.
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.

11. Observe all relevant environmental protection regu-
lations when disposing used oil, transmission fluid,
coolant, oil filter, etc. Otherwise, they can pollute
the environment seriously and you can be charged
in violation of regulations.
•
Do not weld or apply heat to the tire rim or disc. The
tire can explode due to the rapidly increased pres-
sure in the tire.
Check tires for inflation pressure, damage, deforma-
tion, extended wear on lug and damage of rim and
disc. Also check if wheel bolts, rim bolts and nuts
are loose.
•
•
The tire rims can fall out of the tires. Therefore, stay
out of its way when checking or inflating tires.
•
2.11 Disposal of environmental
waste
T46W029A
2.12 Cautions when handling tires
T46W030A
T46W031A
SAFETY FIRST - SAFETY TIPS
1- DH80-W00 Aug. 2011
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMI
SSION
HST
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
CABIN
A/C
AND
HEATER
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
CALIBRATION
CABIN
A/C
HEATER
INDEX
RX6010C(PC)
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12. SAFETY FIRST - SAFETY DECALS
DH80-W00 Aug. 2011 1-
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMI
SSION
HST
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
CABIN
A/C
AND
HEATER
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
CALIBRATION
CABIN
A/C
HEATER
INDEX
RX6010C(PC)
H80W101A
3. Safety decals
When replacing parts, be sure to install the appro-
priate safety decal as well. Otherwise, the custom-
er's safety will be threatened.
If a decal is damaged or detached, always replace
with the appropriate decal.
The decal and its attaching location are as follows.
Part numbers appear at the bottom of decals.
•
•
•
•
3.1 Location of decals
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13. SAFETY FIRST - SAFETY DECALS
1. Part No. : T4601-52411
2. Part No. : T4810-52121
.
preCaUTIOnS DUrInG OperaTIOn
4. Part No. : T4930-52481
Avoid flames and sparks.
STOP engine while refueling
ONLY use diesel.
3. Part No. : T4930-52311
WARNING
To prevent accident during
operation:
1. Implement that pulls or pushes ob-
jects should be attached only to the
drawbar.
2. Implements that are designed to use
the 3-point hitch should only use the
3-point hitch.
To prevent severe and
deadly injuries during
P.T.O operation:
1. All protective components should
be in place.
2. Do not let your hands, feet and
clothes come near the implement.
3. When disengaging an implement
from the P.T.O, stop the engine
in advance. When repairing or
servicing the tractor or its part,
depress the brake pedal to set the
parking brake. Also, make sure to
chock the wheels when parking
on a hill.
T4601-52411
5. Part No. : T4682-53552
6. Part No. : T4930-52471
Do NOT run an engine in an
enclosed area.
Exhaust fumes can cause
sickness or possible death.
Do NOT touch a muffler with
bare hands.
1-10 DH80-W00 Aug. 2011
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMI
SSION
HST
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
CABIN
A/C
AND
HEATER
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
CALIBRATION
CABIN
A/C
HEATER
INDEX
RX6010C(PC)
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14. SAFETY FIRST - SAFETY DECALS
DH80-W00 Aug. 2011 1-11
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMI
SSION
HST
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
CABIN
A/C
AND
HEATER
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
CALIBRATION
CABIN
A/C
HEATER
INDEX
RX6010C(PC)
7. Part No. : T4930-52351
8. Part No. : T4930-52381
WARNING
1.
Be sure to follow instructions specified in
the manual and the safety decals.
2. Make sure to follow the driving instruc-
tions specified in the manual and decals
for safe driving.
3.
Do not modify any part of the vehicle.
4.
Never attach an implement with exces-
sive capacity other than the standard
implements.
KIOTI has no responsibility for problems oc-
curred by negligence of a driver.
9. Part No. : T4930-52431
WARNING
1. Turning on the A/C for an extended period of
time makes the air stuffy in the cabin. Make
sure to ventilate the cabin regularly.
2. Sleeping with the A/C ON can cause suffoca-
tion.
10. Part No. : T4810-51181
11. Part No. : T2610-52451
WARNING
Use the quick turn function only during nor-
mal field work but never use it under the fol-
lowing conditions:
1. Driving at a high speed
2. Driving on a hill or sharp curve
3. Working with an implement, such
as a plow at a high speed
4. Working with the loader attached
KIOTI has no responsibility for problems oc-
curred by negligence of a driver.
12. Part No. : T4930-52341
WARNING
1. For the tractor equipped with the ROPS,
make sure to wear the seat belt all the time.
For the tractor not equipped with the ROPS,
never wear the seat belt.
2. When driving the tractor equipped with the
ROPS, make sure to wear the seat belt. If
the tractor rolls over, hold the steering wheel
firmly and never jump out of the tractor.
Precautions for safe driving
Take the following precautions to use the tractor safely.
1) Set the shift lever in the neutral position.
2) Engage the parking brake.
At start
3) Make sure to interconnect the left and right brake
pedals.
4) Never attempt abrupt start, braking and turning.
5) Never let anyone ride on the tractor, other than the
driver.
6) Do not use the differential lock during driving.
7) Do not rotate an implement, such as a rotary culti-
vator.
8) Slow down your speed on an unpaved road, rural
path, hill and sharp curve.
Driving
11) Stop the engine and engage the parking brake.
12) Chock the wheels on a hill.
13) Lower the implement for safety.
9) Use planks to drive in and out of a field.
10) Never let anyone come near the tractor during
operation.
During
operation
Parking/
stopping
14) Stop the engine.
15) Service or repair the vehicle on a safe and level
place.
When
servicing/
repairing
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15. SAFETY FIRST - SAFETY DECALS
1-12 DH80-W00 Aug. 2011
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMI
SSION
HST
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
CABIN
A/C
AND
HEATER
SAFETY
FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
REAR
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
CALIBRATION
CABIN
A/C
HEATER
INDEX
RX6010C(PC)
13. Part No. : T4930-52371
14. Part No. : T4710-52201
WARNING
Do not remove the filler cap while the
engine is running or just stopped. Scald-
ing hot coolant can be blown out under
pressure which can cause serious injury.
WARNING
► Do not operate any part outside the vehicle other
than installation and removal of an implement.
► Make sure to set all the levers in their neutral posi-
tion and apply the parking brake before working on
level ground.
►Turn OFF the P.T.O switch before working on a field.
►Working on a field with the engine at a high speed
can cause the attached implement moving up,
down, left or right abruptly. Make sure to run the
engine at a low speed and secure a safe distance
before working on a field.
Lifting
Lowering
Precautions during rocker switch operation
15. Part No. : T4930-52391
CAUTION
1. To use an implement that uses external hydraulic pres-
sure, such as a front loader, check the transmission
fluid amount. If it is insufficient, add the fluid before its
operation.
2. Lower the bucket onto the ground before stopping the
engine. Otherwise, it can cause an accident or injury.
16. Part No. : T4625-52351
17. Part No. : T2660-52191
CAUTION
1. Using parking brake
Before leaving the vehicle, park the vehicle
and apply the parking brake.
Depress the brake pedals before leaving the
vehicle.
2. Shifting
Depress the clutch pedal fully before shifting
the gear lever. Otherwise, abnormal noise
is produced from the gears. which indicates
damage.
Disengage
Engage
18. Part No. : T4938-52321
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