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General Information 1
Care & Safety 2
Routine Maintenance 3
Attachments A
Body & Framework B
Electrics C
Controls D
Hydraulics E
Transmision F
Brakes G
Engine K
Service
Manual
3CX, 4CX,
& Variants
From M/c No. 400001 To 460000
Publicación No. 9803/3260 Issue 9
Introduction
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training
by JCB Technical Training Department.
These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated
with the maintenance and repair of hydraulic earthmoving equipment.
Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of
course. It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or pipe
connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt. Finally, please remember above all
else SAFETY MUST COME FIRST!
The manual is compiled in sections, the first three are numbered and contain information as follows:
1 = General Information - includes torque settings and service tools.
2 = Care & Safety - includes warnings and cautions pertinent to aspects of workshop procedures etc.
3 = Routine Maintenance - includes service schedules and recommended lubricants for all the
machine.
The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc. of specific components, for example:
A = Attachments
B = Body & Framework ...etc.
The page numbering in each alphabetically coded section is not continuous. This allows for the insertion of new items in later
issues of the manual.
Section contents, technical data, circuit descriptions, operation descriptions etc are inserted at the beginning of each
alphabetically coded section.
All sections are listed on the front cover; tabbed divider cards align directly with individual sections on the front cover for rapid
reference.
Where a torque setting is given as a single figure it may be varied by plus or minus 3%. Torque figures indicated are for dry
threads, hence for lubricated threads may be reduced by one third.
With the exception of slewing operations 'Left Hand' and 'Right Hand' are as viewed from the rear of the machine facing
forwards.
Throughout this manual abbreviations are used to identify various machine types. The abbreviations and their full explanation
are as follows:
AWS - All Wheel Steer
2WS - 2 Wheel Steer
2WD - 2 Wheel Drive
4WD - 4 Wheel Drive
The contents page at the beginning of each section will clearly identify using parenthesis () when a procedure/description is
pertinent to a particular machine, for example:
Loader Arm Safety Strut (AWS Machines)
- Fitting and Removing
Loader Arm Safety Strut (2WS Machines)
- Fitting and Removing
9803/3260 Issue 2*
*
*
i
Section 1 General Information
9803/3260
Section 1
i
Issue 4*
Contents Page No.
Machine Identification Plate 1 - 1
Typical Machine Identification Number 1 - 1
Typical Engine Identification Number 1 - 1
Unit Identification 1 - 2
Torque Settings 2 - 1
Service Tools Numerical List 3 - 1
Service Tools
- Attachments 4 - 1
- Body & Framework 4 - 1
- Electrics 4 - 5
- Hydraulics 4 - 6
- Transmission 4 - 10
- Engine 4 - 13
Sealing and Retaining Compounds 5 - 1
*
1 - 1
Machine Identification Plate
Your machine has an identification plate X mounted on the
loader tower as shown. The serial numbers of the machine
and its major units are stamped on the plate.
The serial number of each major unit is also stamped on the
unit itself. If a major unit is replaced by a new one, the serial
number on the identification plate will be wrong. Either
stamp the new number of the unit on the identification plate,
or simply stamp out the old number. This will prevent the
wrong unit number being quoted when replacement parts
are ordered.
The machine and engine serial numbers can help identify
exactly the type of equipment you have.
Typical Machine
Identification Number
SLP 3CX T S R E 0430001
A B C
C D
D E
E F
F G
G
A World Manufacturer Identification
B Machine Model
C Steer Type (T= 2WS, F=4WS)
D Build Type (S=Sideshift, C=Centremount, L=Loader)
E Year of Manufacture:
R = 1994 1 = 2001
S = 1995 2 = 2002
T = 1996 3 = 2003
V = 1997 4 = 2004
W = 1998 5 = 2005
X = 1999 6 = 2006
Y = 2000 7 = 2007
F Manufacturer Location (E = England)
G Machine Serial Number:
Typical Engine
Identification Number
AB 50262 U 500405 P
A B C D E
A Engine Type
AB = 4 cylinder turbo
B Build Number
C Country of Origin
D Engine Sequence Number
E Year of Manufacture
Section 1 General Information
9803/3260
Section 1
1 - 1
Issue 2
S218130
X
X
1 - 2
Unit Identification
Engine Serial Plate
The engine serial number is stamped on a label which is
fastened to the left side of the cylinder block (looking from
the rear).
Syncro Shuttle Serial Plate
The Syncro Shuttle serial number is stamped on a label
which is mounted to the rear face of the unit.
Front Axle Serial Plate (All Wheel Steer Machines)
The front axle serial number is stamped on a plate mounted
on the axle.
Front Axle Serial Plate (2 Wheel Steer Machines)
The front axle serial number is stamped on a plate mounted
on the the axle.
Section 1 General Information
9803/3260
Section 1
1 - 2
Issue 2*
S088471
*
S145300
*
1 - 3
Unit Identification (cont'd)
Rear Axle Serial Plate (All Wheel Steer Machines)
The rear axle serial number is stamped on a plate mounted
to the front face of the axle, as shown.
Rear Axle Serial Plate (2 Wheel Steer Machines)
The rear axle serial number is stamped on a plate mounted
to the front face of the axle, as shown.
Powershift Serial Plate
The powershift serial number is stamped on a plate which is
mounted to the side of the unit as shown.
Section 1 General Information
9803/3260
Section 1
1 - 3
Issue 2*
S156570
S146790
S143050
*
2 - 1
Torque Settings
Use only where no torque setting is specified in the text. Values are for dry threads and may be within three per cent of the
figures stated. For lubricated threads the values should be REDUCED by one third.
UNF Grade 'S' Bolts
Bolt Size Hexagon (A/F) Torque Settings
in (mm) in Nm kgf m lbf ft
1/4 (6.3) 7/16 14 1.4 10
5/16 (7.9) 1/2 28 2.8 20
3/8 (9.5) 9/16 49 5.0 36
7/16 (11.1) 5/8 78 8.0 58
1/2 (12.7) 3/4 117 12.0 87
9/16 (14.3) 13/16 170 17.3 125
5/8 (15.9) 15/16 238 24.3 175
3/4 (19.0) 11/8 407 41.5 300
7/8 (22.2) 15/16 650 66.3 480
1 (25.4) 11/2 970 99.0 715
11/4 (31.7) 17/8 1940 198.0 1430
11/2 (38.1) 21/4 3390 345.0 2500
Metric Grade 8.8 Bolts
Bolt Size Hexagon (A/F) Torque Settings
(mm) mm Nm kgf m lbf ft
M5 (5) 8 7 0.7 5
M6 (6) 10 12 1.2 9
M8 (8) 13 28 3.0 21
M10 (10) 17 56 5.7 42
M12 (12) 19 98 10 72
M16 (16) 24 244 25 180
M20 (20) 30 476 48 352
M24 (24) 36 822 84 607
M30 (30) 46 1633 166 1205
M36 (36) 55 2854 291 2105
Rivet Nut Bolts/Screws
Bolt Size Torque Settings (for steel rivet nuts)
(mm) Nm kgf m lbf ft
M3 (3) 1.2 0.12 0.9
M4 (4) 3.0 0.3 2.0
M5 (5) 6.0 0.6 4.5
M6 (6) 10.0 1.0 7.5
M8 (8) 24.0 2.5 18.0
M10 (10) 48.0 4.9 35.5
M12 (12) 82.0 8.4 60.5
Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification.
Section 1 General Information
9803/3260
Section 1
2 - 1
Issue 1
SXXXXXX SXXXXXX
SXXXXXX
3 - 1
1406/0011 Bonded Washer 4 - 7
1406/0014 Bonded Washer 4 - 7
1406/0018 Bonded Washer 4 - 7
1406/0021 Bonded Washer 4 - 6, 4 - 7
1406/0029 Bonded Washer 4 - 7
1604/0003 Male Adapter 4 - 7
1604/0004 Male Adapter 4 - 7
1604/0006 Male Adapter 4 - 6, 4 - 7
1604/0008 Adapter 4 - 6
1606/0003 Male Adapter 4 - 7
1606/0004 Male Adapter 4 - 7
1606/0007 Male Adapter 4 - 7
1606/0008 Male Adapter 4 - 7
1606/0009 Male Adapter 4 - 7
1606/0012 Male Adapter 4 - 6, 4 - 7
1606/0014 Male Adapter 4 - 7
1606/0015 Male Adapter 4 - 6, 4 - 7
1606/0017 Male Adapter 4 - 7
1612/0006 Adapter 4 - 6
2401/0103 'O' Ring 4 - 7
4101/0202 Lock and Seal 5 - 1
4101/0402 Loctite 932 5 - 1
4101/0502 Loctite 262 5 - 1
4101/0602 High Strength Retainer 5 - 1
4102/0502 High Strength Gasketing 5 - 1
4102/1201 Multi-Gasket 5 - 1
4102/1901 Loctite 577 5 - 1
4104/0101 Activator N (Aerosol) 5 - 1
4104/0102 Activator N (Bottle) 5 - 1
4104/1538 JCB Cleaner & Degreaser 5 - 1
816/00017 Adapter 4 - 8
816/00189 Blanking Cap 4 - 8
816/00190 Blanking Cap 4 - 8
816/00193 Blanking Cap 4 - 8
816/00196 Blanking Cap 4 - 8
816/00197 Blanking Cap 4 - 8
816/00294 Blanking Cap 4 - 8
816/00439 Male Adapter 4 - 7
816/00440 Male Adapter 4 - 7
816/15007 Male Adapter 4 - 7
816/15008 Male Adapter 4 - 7
816/15118 Pressure Test Adapter 4 - 6
816/20008 Adapter 4 - 6
816/20013 Adapter 4 - 6
816/50005 Adapter 4 - 8
816/50043 Adapter 4 - 8
816/55038 Pressure Test 'T' Adapter 4 - 6
816/55040 Pressure Test 'T' Adapter 4 - 6
816/60096 Adapter 4 - 8
825/00410 Crowfoot Wrench 4 - 5
825/99833 Adapter for 825/00410 4 - 5
826/01099 Rivet Nut 4 - 1
826/01101 Rivet Nut 4 - 1
826/01102 Rivet Nut 4 - 1
826/01103 Rivet Nut 4 - 1
826/01104 Rivet Nut 4 - 1
826/01105 Rivet Nut 4 - 1
892/00011 Spool Clamp 4 - 8
892/00039 Spool Clamp & A.R.V. Clamp 4 - 8
892/00041 De-glazing Tool 4 - 13
892/00047 Adapter 4 - 8
892/00048 Adapter 4 - 8
892/00049 Adapter 4 - 8
892/00051 Adapter 4 - 8
892/00055 Blanking Plug 4 - 8
892/00056 Blanking Plug 4 - 8
892/00057 Blanking Plug 4 - 8
892/00058 Blanking Plug 4 - 8
892/00059 Blanking Plug 4 - 8
892/00060 Blanking Plug 4 - 8
892/00071 Male Adapter 4 - 7
892/00074 Female Connector 4 - 8
892/00075 Female Connector 4 - 8
892/00076 Female Connector 4 - 8
892/00077 Female Connector 4 - 8
892/00078 Connector 4 - 6
892/00137 Micro-Bore Hose 1/4in. BSP, 3 Metres 4 - 7
892/00167 Gland Seal Fitting Sleeve 4 - 9
892/00174 Measuring Cup 4 - 12
892/00176 Extractor 4 - 9
892/00177 Extractor Collets 4 - 9
892/00178 Extractor Collets 4 - 9
892/00179 Bearing Press 4 - 10
892/00180 Seal Fitting Tool 4 - 9
892/00182 Bearing Pad Driver 4 - 11
892/00223 Hand Pump 4 - 7
892/00224 Impulse Extractor 4 - 12
892/00225 Adapter for Extractor 4 - 12
892/00231 Gland Seal Fitting Sleeve 4 - 9
892/00232 Gland Seal Fitting Sleeve 4 - 9
892/00233 Gland Seal Fitting Sleeve 4 - 9
892/00253 Pressure Test Kit 4 - 6
892/00255 Pressure Test Adapter 4 - 6
892/00256 Pressure Test Adapter 4 - 6
892/00257 Pressure Test Adapter 4 - 6
892/00258 Pressure Test Adapter 4 - 6
892/00259 Pressure Test Adapter 4 - 6
892/00260 Pressure Test Adapter 4 - 6
892/00261 Pressure Test Adapter 4 - 6
892/00262 Pressure Test 'T' Adapter 4 - 6, 4 - 7
892/00263 Pressure Test 'T' Adapter 4 - 6
892/00264 Pressure Test 'T' Adapter 4 - 6
892/00265 Pressure Test 'T' Adapter 4 - 6
892/00268 Flow Monitoring Unit 4 - 6
892/00269 Sensor Head 4 - 6
892/00270 Load Valve 4 - 6
892/00271 Adapter 4 - 6
892/00272 Adapter 4 - 6
892/00273 Sensor Head 4 - 6
892/00274 Adapter 4 - 7
892/00275 Adapter 4 - 6
892/00276 Adapter 4 - 6
892/00277 Adapter 4 - 6
892/00278 Gauge 4 - 7
892/00279 Gauge 4 - 7
892/00282 Shunt 4 - 5
892/00283 Tool Kit Case 4 - 5
892/00284 Tachometer 4 - 5
892/00285 Hydraulic Oil Temperature Probe 4 - 5
892/00286 Surface Temperature Probe 4 - 5
892/00293 Connector Pipe 4 - 6
892/00294 Connector Pipe 4 - 6
892/00295 End Float Setting Tool 4 - 10
892/00298 Fluke Meter 4 - 5
892/00301 Flow Test Adapter 4 - 10
Section 1 General Information
9803/3260
Section 1
3 - 1
Issue 5
Service Tools Numerical List Page No. Page No.
3 - 2
892/00302 Flow Test Adapter 4 - 10
892/00304 Flow Test Adapter 4 - 10
892/00309 ARV Test Kit (Excavator Valve) 4 - 7
892/00333 Heavy Duty Socket 4 - 11
892/00334 Gland Seal Fitting Tool 4 - 9
892/00335 ARV Cartridge Removal Tool 4 - 7
892/00706 Test Probe 4 - 7
892/00812 Drive Coupling Spanner 4 - 10
892/00817 Heavy Duty Socket 4 - 11
892/00818 Heavy Duty Socket 4 - 11
892/00819 Heavy Duty Socket 4 - 11
892/00822 Splined Bolt Socket 4 - 12
892/00825 End Float Setting Tool 4 - 10
892/00836 Lifting Wire Assembly 4 - 13
892/00842 Glass Lifter 4 - 2
892/00843 Folding Stand 4 - 2
892/00844 Long Knife 4 - 3
892/00845 Cartridge Gun 4 - 2
892/00846 Glass Extractor (Handles) 4 - 3
892/00847 Nylon Spatula 4 - 4
892/00848 Wire Starter 4- -3
892/00849 Braided Cutting Wire 4- -3
892/00882 Alternator Pulley Socket 4 - 5
892/00891 Wheel Hub Seal - Fitting Tool 4 - 12
926/15500 Rubber Spacer Blocks 4 - 4
990/00083 End Float Setting Tool 4 - 10
992/00800 Extractor 4 - 4
992/01003 Plug 4 - 7
992/04000 Torque Multiplier 4 - 12
992/04800 Flange Spanner 4 - 12
992/07601 Spanner 4 - 11
992/07603 Replacer - Bearing Cup 4 - 11
992/07604 Replacer - Bearing Cone 4 - 11
992/07606 Measuring Cup - Pinion Bearing 4 - 11
992/07607 Preload Spacer 4 - 11
992/07609 Bearing Adapter 4 - 11
992/07614 Bearing Adapter 4 - 11
992/00800 Pivot Pin Extractor Tool 4 - 4
992/09100 Spool Clamp 4 - 8
992/09200 Charging Tool 4 - 1
992/09300 Ram Spanner 4 - 8
992/09400 Ram Spanner 4 - 8
992/09500 Ram Spanner 4 - 8
992/09600 Ram Spanner 4 - 8
992/09700 Ram Spanner 4 - 8
992/10000 Ram Spanner 4 - 8
992/10100 Spool & A.R.V. Clamp 4 - 8
992/10200 Body 4 - 7
992/12300 12V Mobile Oven 4 - 2
992/12400 Static Oven - 2 Cartridge 4 - 2
992/12600 Static Oven - 6 Cartridge 4 - 2
992/12800 Cut-Out Knife 4 - 3
992/12801 "L" Blades 4 - 3
993/59300 2/4WD Pressure Test Tool 4 - 10
993/59500 Impulse Extractor Adapter 4 - 12
993/68100 Slide Hammer Kit 4 - 4
993/69800 Seal Kit 4 - 6
993/85700 Battery Tester 4 - 5
4104/1310 Hand Cleaner 4 - 2
The following parts are replacement items for kits and would
normally be included in the kit numbers quoted on pages
1/3-1 and 1/3-2.
Service Tools Numerical List Page No.
Replacement item for kit no. 892/00180
892/00181 4 - 9
Replacement items for kit no. 892/00253
892/00201 Replacement Gauge 4 - 6
892/00202 Replacement Gauge 4 - 6
892/00203 Replacement Gauge 4 - 6
892/00254 Replacement Hose 4 - 6
Replacement items for kit no. 992/09200
05/900137 Spring 4 - 1
1406/0011 Bonded Washer 1/4 in. BSP, 2 off 4 - 1
1410/0001 Washer 4 - 1
1604/0002 Adapter 1/4in. x 1/4in. BSP, 1 off 4 - 1
2401/0006 'O' Ring 4 - 1
2401/0104 'O' Ring 4 - 1
823/00242 Washer 4 - 1
823/00248 Washer 4 - 1
826/00696 Screw 4 - 1
892/00135 Adapter 4 - 1
892/00150 Pressure Gauge 4 - 1
992/09206 Bleed Screw 4 - 1
992/09207 Snap Ring 4 - 1
Hammermaster 260 only
892/00823 Charging Device 4 - 1
892/00824 Adapter 4 - 1
Replacement items for kit no. 892/00309
892/00340 Test Block Body 4 - 7
892/00341 Setting Body 4 - 7
892/00343 Spanner 4 - 7
892/00345 Anti-Cavitation Lock Out Bung 4 - 7
993/68300 Adjusting Pin 4 - 7
Replacement items for kit no. 993/68100
993/68101 Slide Hammer 4 - 4
993/68102 End Stops 4 - 4
993/68103 Adaptor - M20 x 5/8" UNF 4 - 4
993/68104 Adaptor - M20 x 1" UNF 4 - 4
993/68105 Adaptor - M20 x M20 4 - 4
993/68106 Adaptor - M20 x M24 4 - 4
993/68107 Bar - M20 x M20 X 800MM 4 - 4
993/68108 Adaptor - M20 x 7/8" UNF 4 - 4
993/68109 Adaptor - M20 x M12 4 - 4
993/68110 Adaptor - M20 x 5/8" UNF (Shoulder) 4 - 4
993/68111 Adaptor - M20 x 1/2" UNF 4 - 4
Section 1 General Information
9803/3260
Section 1
3 - 2
Issue 6*
Service Tools Numerical List (cont'd)
Page No.
*
4 - 1
Section 1 General Information
9803/3260
Section 1
4 - 1
Issue 1
Service Tools (cont'd)
Section A - Attachments
Section B - Body & Framework
3 992/09200 Nitrogen Charging Tool for
Roadbreakers
4 892/00150 :Pressure Gauge
5 892/00135 :Adapter
6 1406/0011 :Washer
7 1604/0002 :Adapter
8 992/09206 :Bleed Screw
9 823/00248 :Washer
10 2401/0006 :'O' Ring
11 05/900137 :Spring
12 1410/0001 :Washer
13 992/09207 :Snap Ring
14 2401/0104 :'O' Ring
15 826/00696 :Screw
16 823/00242 :Washer
Hammermaster 260 only
892/00823 :Charging Device
892/00824 :Adapter
826/01099 M6 x 16mm Rivet Nut
826/01101 M6 x 19mm Rivet Nut
826/01103 M8 x 18mm Rivet Nut
826/01102 M8 x 21mm Rivet Nut
826/01104 M10 x 23mm Rivet Nut
826/01105 M10 x 26mm Rivet Nut
Installation Tool Available from:
Bollhoff Fastenings Ltd.
Midacre
The Willenhall Estate
Rose Hill
Willenhall
West Midlands, WV13 2JW
Thank you very much
for your reading. Please
Click Here Then Get
More Information.
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
Cartridge Gun - hand operated - essential for the
application of sealants, polyurethane materials etc.
JCB part number -
892/00845
Service Tools (cont'd)
Section B - Body & Framework
4 - 2
Section 1 General Information
9803/3260
Section 1
4 - 2
Issue 2*
S186250
S186240
S186300
Hand Cleaner - special blend for the removal of
polyurethane adhesives.
JCB part number - 4104/1310
(454g; 1 lb tub)
12V Mobile Oven - 1 cartridge capacity - required to
pre-heat adhesive prior to use. It is fitted with a male
plug (703/23201) which fits into a female socket
(715/04300).
JCB part number - 992/12300
240V Static Oven - available with 2 or 6 cartridge
capacity - required to pre-heat adhesive prior to use.
No plug supplied. Note: 110V models available upon
request - contact JCB Technical Service.
JCB part number:
992/12400 - 2 Cartridge x 240V
992/12600 - 6 Cartridge x 240V
Folding Stand for
Holding Glass -
essential for preparing
new glass prior to
installation.
JCB part number -
892/00843
Glass Lifter - minimum 2 off - essential for glass
installation, 2 required to handle large panes of glass.
Ensure suction cups are protected from damage
during storage.
JCB part number - 892/00842
S186260
S186280
S186270
*
Cut-Out Knife - used to
remove broken glass.
JCB part number - 992/12800
Wire Starter - used to
access braided cutting wire
(below) through original
polyurethane seal.
JCB part number - 892/00848
Glass Extractor (Handles) - used with braided cutting
wire (below) to cut out broken glass.
JCB part number - 892/00846
Braided Cutting Wire - consumable heavy duty cut-out
wire used with the glass extraction tool (above).
JCB part number - 892/00849
(approx 25 m length)
'L' Blades - 25 mm (1 in) cut - replacement blades for
cut-out knife (above).
JCB part number - 992/12801 (unit quantity = 5 off)
Long Knife - used to give extended reach for normally
inaccessible areas.
JCB part number - 892/00844
4 - 3
Section 1 General Information
9803/3260
Section 1
4 - 3
Issue 2*
Service Tools (cont'd)
Section B - Body & Framework
S186320
S186310
S186360
S186330
S186350
S186340
*
Slide Hammer Kit - 993/68100
1 :993/68101 Slide Hammer
2 :993/68102 End Stops
3 :993/68103 Adaptor - M20 x 5/8" UNF
4 :993/68104 Adaptor - M20 x 1" UNF
5 :993/68105 Adaptor - M20 x M20
6 :993/68106 Adaptor - M20 x M24
7 :993/68107 Bar - M20 x M20 X 800MM
8 :993/68108 Adaptor - M20 x 7/8" UNF
9 :993/68109 Adaptor - M20 x M12
10 :993/68110 Adaptor - M20 x 5/8" UNF (Shoulder)
11 :993/68111 Adaptor - M20 x 1/2" UNF
4 - 4
Section 1 General Information
9803/3260
Section 1
4 - 4
Issue 6*
Service Tools (cont'd)
Section B - Body & Framework
Nylon Spatula -
general tool used for
smoothing sealants - also
used to re-install glass in
rubber glazing because metal tools
will chip the glass edge.
JCB part number - 892/00847
S186470
Rubber Spacer Blocks - used to provide the correct
set clearance between glass edge
and cab frame.
JCB part number - 926/15500
(unit quantity = 500 off)
S186550
S196910
1
2
2 2
3
5
7
8
6
4
9
11
10
992/00800 - Pivot Pin Extractor for Front Axle
*
S218880
993/85700 Battery Tester
AVO Test Kit
1 892/00283 Tool Kit Case
2 892/00298 Fluke Meter 85
3 892/00286 Surface Temperature Probe
4 892/00284 Venture Microtach Digital
Tachometer
5 892/00282 100 amp Shunt - open type
6 892/00285 Hydraulic Temperature Probe
825/00410 15 mm Crowfoot Wrench
825/99833 Adapter
4 - 5
Section 1 General Information
9803/3260
Section 1
4 - 5
Issue 4*
S216200
Service Tools (cont'd)
Section C - Electrics
892/00882 Socket for Alternator Pulley Nut
(machines from serial number 430001)
S216770
S239510
S188231
*

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Jcb 4 cx backhoe loader service repair manual (sn400001 to 4600000)

  • 1. General Information 1 Care & Safety 2 Routine Maintenance 3 Attachments A Body & Framework B Electrics C Controls D Hydraulics E Transmision F Brakes G Engine K Service Manual 3CX, 4CX, & Variants From M/c No. 400001 To 460000 Publicación No. 9803/3260 Issue 9
  • 2. Introduction This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department. These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated with the maintenance and repair of hydraulic earthmoving equipment. Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of course. It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt. Finally, please remember above all else SAFETY MUST COME FIRST! The manual is compiled in sections, the first three are numbered and contain information as follows: 1 = General Information - includes torque settings and service tools. 2 = Care & Safety - includes warnings and cautions pertinent to aspects of workshop procedures etc. 3 = Routine Maintenance - includes service schedules and recommended lubricants for all the machine. The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc. of specific components, for example: A = Attachments B = Body & Framework ...etc. The page numbering in each alphabetically coded section is not continuous. This allows for the insertion of new items in later issues of the manual. Section contents, technical data, circuit descriptions, operation descriptions etc are inserted at the beginning of each alphabetically coded section. All sections are listed on the front cover; tabbed divider cards align directly with individual sections on the front cover for rapid reference. Where a torque setting is given as a single figure it may be varied by plus or minus 3%. Torque figures indicated are for dry threads, hence for lubricated threads may be reduced by one third. With the exception of slewing operations 'Left Hand' and 'Right Hand' are as viewed from the rear of the machine facing forwards. Throughout this manual abbreviations are used to identify various machine types. The abbreviations and their full explanation are as follows: AWS - All Wheel Steer 2WS - 2 Wheel Steer 2WD - 2 Wheel Drive 4WD - 4 Wheel Drive The contents page at the beginning of each section will clearly identify using parenthesis () when a procedure/description is pertinent to a particular machine, for example: Loader Arm Safety Strut (AWS Machines) - Fitting and Removing Loader Arm Safety Strut (2WS Machines) - Fitting and Removing 9803/3260 Issue 2* * *
  • 3. i Section 1 General Information 9803/3260 Section 1 i Issue 4* Contents Page No. Machine Identification Plate 1 - 1 Typical Machine Identification Number 1 - 1 Typical Engine Identification Number 1 - 1 Unit Identification 1 - 2 Torque Settings 2 - 1 Service Tools Numerical List 3 - 1 Service Tools - Attachments 4 - 1 - Body & Framework 4 - 1 - Electrics 4 - 5 - Hydraulics 4 - 6 - Transmission 4 - 10 - Engine 4 - 13 Sealing and Retaining Compounds 5 - 1 *
  • 4. 1 - 1 Machine Identification Plate Your machine has an identification plate X mounted on the loader tower as shown. The serial numbers of the machine and its major units are stamped on the plate. The serial number of each major unit is also stamped on the unit itself. If a major unit is replaced by a new one, the serial number on the identification plate will be wrong. Either stamp the new number of the unit on the identification plate, or simply stamp out the old number. This will prevent the wrong unit number being quoted when replacement parts are ordered. The machine and engine serial numbers can help identify exactly the type of equipment you have. Typical Machine Identification Number SLP 3CX T S R E 0430001 A B C C D D E E F F G G A World Manufacturer Identification B Machine Model C Steer Type (T= 2WS, F=4WS) D Build Type (S=Sideshift, C=Centremount, L=Loader) E Year of Manufacture: R = 1994 1 = 2001 S = 1995 2 = 2002 T = 1996 3 = 2003 V = 1997 4 = 2004 W = 1998 5 = 2005 X = 1999 6 = 2006 Y = 2000 7 = 2007 F Manufacturer Location (E = England) G Machine Serial Number: Typical Engine Identification Number AB 50262 U 500405 P A B C D E A Engine Type AB = 4 cylinder turbo B Build Number C Country of Origin D Engine Sequence Number E Year of Manufacture Section 1 General Information 9803/3260 Section 1 1 - 1 Issue 2 S218130 X X
  • 5. 1 - 2 Unit Identification Engine Serial Plate The engine serial number is stamped on a label which is fastened to the left side of the cylinder block (looking from the rear). Syncro Shuttle Serial Plate The Syncro Shuttle serial number is stamped on a label which is mounted to the rear face of the unit. Front Axle Serial Plate (All Wheel Steer Machines) The front axle serial number is stamped on a plate mounted on the axle. Front Axle Serial Plate (2 Wheel Steer Machines) The front axle serial number is stamped on a plate mounted on the the axle. Section 1 General Information 9803/3260 Section 1 1 - 2 Issue 2* S088471 * S145300 *
  • 6. 1 - 3 Unit Identification (cont'd) Rear Axle Serial Plate (All Wheel Steer Machines) The rear axle serial number is stamped on a plate mounted to the front face of the axle, as shown. Rear Axle Serial Plate (2 Wheel Steer Machines) The rear axle serial number is stamped on a plate mounted to the front face of the axle, as shown. Powershift Serial Plate The powershift serial number is stamped on a plate which is mounted to the side of the unit as shown. Section 1 General Information 9803/3260 Section 1 1 - 3 Issue 2* S156570 S146790 S143050 *
  • 7. 2 - 1 Torque Settings Use only where no torque setting is specified in the text. Values are for dry threads and may be within three per cent of the figures stated. For lubricated threads the values should be REDUCED by one third. UNF Grade 'S' Bolts Bolt Size Hexagon (A/F) Torque Settings in (mm) in Nm kgf m lbf ft 1/4 (6.3) 7/16 14 1.4 10 5/16 (7.9) 1/2 28 2.8 20 3/8 (9.5) 9/16 49 5.0 36 7/16 (11.1) 5/8 78 8.0 58 1/2 (12.7) 3/4 117 12.0 87 9/16 (14.3) 13/16 170 17.3 125 5/8 (15.9) 15/16 238 24.3 175 3/4 (19.0) 11/8 407 41.5 300 7/8 (22.2) 15/16 650 66.3 480 1 (25.4) 11/2 970 99.0 715 11/4 (31.7) 17/8 1940 198.0 1430 11/2 (38.1) 21/4 3390 345.0 2500 Metric Grade 8.8 Bolts Bolt Size Hexagon (A/F) Torque Settings (mm) mm Nm kgf m lbf ft M5 (5) 8 7 0.7 5 M6 (6) 10 12 1.2 9 M8 (8) 13 28 3.0 21 M10 (10) 17 56 5.7 42 M12 (12) 19 98 10 72 M16 (16) 24 244 25 180 M20 (20) 30 476 48 352 M24 (24) 36 822 84 607 M30 (30) 46 1633 166 1205 M36 (36) 55 2854 291 2105 Rivet Nut Bolts/Screws Bolt Size Torque Settings (for steel rivet nuts) (mm) Nm kgf m lbf ft M3 (3) 1.2 0.12 0.9 M4 (4) 3.0 0.3 2.0 M5 (5) 6.0 0.6 4.5 M6 (6) 10.0 1.0 7.5 M8 (8) 24.0 2.5 18.0 M10 (10) 48.0 4.9 35.5 M12 (12) 82.0 8.4 60.5 Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification. Section 1 General Information 9803/3260 Section 1 2 - 1 Issue 1 SXXXXXX SXXXXXX SXXXXXX
  • 8. 3 - 1 1406/0011 Bonded Washer 4 - 7 1406/0014 Bonded Washer 4 - 7 1406/0018 Bonded Washer 4 - 7 1406/0021 Bonded Washer 4 - 6, 4 - 7 1406/0029 Bonded Washer 4 - 7 1604/0003 Male Adapter 4 - 7 1604/0004 Male Adapter 4 - 7 1604/0006 Male Adapter 4 - 6, 4 - 7 1604/0008 Adapter 4 - 6 1606/0003 Male Adapter 4 - 7 1606/0004 Male Adapter 4 - 7 1606/0007 Male Adapter 4 - 7 1606/0008 Male Adapter 4 - 7 1606/0009 Male Adapter 4 - 7 1606/0012 Male Adapter 4 - 6, 4 - 7 1606/0014 Male Adapter 4 - 7 1606/0015 Male Adapter 4 - 6, 4 - 7 1606/0017 Male Adapter 4 - 7 1612/0006 Adapter 4 - 6 2401/0103 'O' Ring 4 - 7 4101/0202 Lock and Seal 5 - 1 4101/0402 Loctite 932 5 - 1 4101/0502 Loctite 262 5 - 1 4101/0602 High Strength Retainer 5 - 1 4102/0502 High Strength Gasketing 5 - 1 4102/1201 Multi-Gasket 5 - 1 4102/1901 Loctite 577 5 - 1 4104/0101 Activator N (Aerosol) 5 - 1 4104/0102 Activator N (Bottle) 5 - 1 4104/1538 JCB Cleaner & Degreaser 5 - 1 816/00017 Adapter 4 - 8 816/00189 Blanking Cap 4 - 8 816/00190 Blanking Cap 4 - 8 816/00193 Blanking Cap 4 - 8 816/00196 Blanking Cap 4 - 8 816/00197 Blanking Cap 4 - 8 816/00294 Blanking Cap 4 - 8 816/00439 Male Adapter 4 - 7 816/00440 Male Adapter 4 - 7 816/15007 Male Adapter 4 - 7 816/15008 Male Adapter 4 - 7 816/15118 Pressure Test Adapter 4 - 6 816/20008 Adapter 4 - 6 816/20013 Adapter 4 - 6 816/50005 Adapter 4 - 8 816/50043 Adapter 4 - 8 816/55038 Pressure Test 'T' Adapter 4 - 6 816/55040 Pressure Test 'T' Adapter 4 - 6 816/60096 Adapter 4 - 8 825/00410 Crowfoot Wrench 4 - 5 825/99833 Adapter for 825/00410 4 - 5 826/01099 Rivet Nut 4 - 1 826/01101 Rivet Nut 4 - 1 826/01102 Rivet Nut 4 - 1 826/01103 Rivet Nut 4 - 1 826/01104 Rivet Nut 4 - 1 826/01105 Rivet Nut 4 - 1 892/00011 Spool Clamp 4 - 8 892/00039 Spool Clamp & A.R.V. Clamp 4 - 8 892/00041 De-glazing Tool 4 - 13 892/00047 Adapter 4 - 8 892/00048 Adapter 4 - 8 892/00049 Adapter 4 - 8 892/00051 Adapter 4 - 8 892/00055 Blanking Plug 4 - 8 892/00056 Blanking Plug 4 - 8 892/00057 Blanking Plug 4 - 8 892/00058 Blanking Plug 4 - 8 892/00059 Blanking Plug 4 - 8 892/00060 Blanking Plug 4 - 8 892/00071 Male Adapter 4 - 7 892/00074 Female Connector 4 - 8 892/00075 Female Connector 4 - 8 892/00076 Female Connector 4 - 8 892/00077 Female Connector 4 - 8 892/00078 Connector 4 - 6 892/00137 Micro-Bore Hose 1/4in. BSP, 3 Metres 4 - 7 892/00167 Gland Seal Fitting Sleeve 4 - 9 892/00174 Measuring Cup 4 - 12 892/00176 Extractor 4 - 9 892/00177 Extractor Collets 4 - 9 892/00178 Extractor Collets 4 - 9 892/00179 Bearing Press 4 - 10 892/00180 Seal Fitting Tool 4 - 9 892/00182 Bearing Pad Driver 4 - 11 892/00223 Hand Pump 4 - 7 892/00224 Impulse Extractor 4 - 12 892/00225 Adapter for Extractor 4 - 12 892/00231 Gland Seal Fitting Sleeve 4 - 9 892/00232 Gland Seal Fitting Sleeve 4 - 9 892/00233 Gland Seal Fitting Sleeve 4 - 9 892/00253 Pressure Test Kit 4 - 6 892/00255 Pressure Test Adapter 4 - 6 892/00256 Pressure Test Adapter 4 - 6 892/00257 Pressure Test Adapter 4 - 6 892/00258 Pressure Test Adapter 4 - 6 892/00259 Pressure Test Adapter 4 - 6 892/00260 Pressure Test Adapter 4 - 6 892/00261 Pressure Test Adapter 4 - 6 892/00262 Pressure Test 'T' Adapter 4 - 6, 4 - 7 892/00263 Pressure Test 'T' Adapter 4 - 6 892/00264 Pressure Test 'T' Adapter 4 - 6 892/00265 Pressure Test 'T' Adapter 4 - 6 892/00268 Flow Monitoring Unit 4 - 6 892/00269 Sensor Head 4 - 6 892/00270 Load Valve 4 - 6 892/00271 Adapter 4 - 6 892/00272 Adapter 4 - 6 892/00273 Sensor Head 4 - 6 892/00274 Adapter 4 - 7 892/00275 Adapter 4 - 6 892/00276 Adapter 4 - 6 892/00277 Adapter 4 - 6 892/00278 Gauge 4 - 7 892/00279 Gauge 4 - 7 892/00282 Shunt 4 - 5 892/00283 Tool Kit Case 4 - 5 892/00284 Tachometer 4 - 5 892/00285 Hydraulic Oil Temperature Probe 4 - 5 892/00286 Surface Temperature Probe 4 - 5 892/00293 Connector Pipe 4 - 6 892/00294 Connector Pipe 4 - 6 892/00295 End Float Setting Tool 4 - 10 892/00298 Fluke Meter 4 - 5 892/00301 Flow Test Adapter 4 - 10 Section 1 General Information 9803/3260 Section 1 3 - 1 Issue 5 Service Tools Numerical List Page No. Page No.
  • 9. 3 - 2 892/00302 Flow Test Adapter 4 - 10 892/00304 Flow Test Adapter 4 - 10 892/00309 ARV Test Kit (Excavator Valve) 4 - 7 892/00333 Heavy Duty Socket 4 - 11 892/00334 Gland Seal Fitting Tool 4 - 9 892/00335 ARV Cartridge Removal Tool 4 - 7 892/00706 Test Probe 4 - 7 892/00812 Drive Coupling Spanner 4 - 10 892/00817 Heavy Duty Socket 4 - 11 892/00818 Heavy Duty Socket 4 - 11 892/00819 Heavy Duty Socket 4 - 11 892/00822 Splined Bolt Socket 4 - 12 892/00825 End Float Setting Tool 4 - 10 892/00836 Lifting Wire Assembly 4 - 13 892/00842 Glass Lifter 4 - 2 892/00843 Folding Stand 4 - 2 892/00844 Long Knife 4 - 3 892/00845 Cartridge Gun 4 - 2 892/00846 Glass Extractor (Handles) 4 - 3 892/00847 Nylon Spatula 4 - 4 892/00848 Wire Starter 4- -3 892/00849 Braided Cutting Wire 4- -3 892/00882 Alternator Pulley Socket 4 - 5 892/00891 Wheel Hub Seal - Fitting Tool 4 - 12 926/15500 Rubber Spacer Blocks 4 - 4 990/00083 End Float Setting Tool 4 - 10 992/00800 Extractor 4 - 4 992/01003 Plug 4 - 7 992/04000 Torque Multiplier 4 - 12 992/04800 Flange Spanner 4 - 12 992/07601 Spanner 4 - 11 992/07603 Replacer - Bearing Cup 4 - 11 992/07604 Replacer - Bearing Cone 4 - 11 992/07606 Measuring Cup - Pinion Bearing 4 - 11 992/07607 Preload Spacer 4 - 11 992/07609 Bearing Adapter 4 - 11 992/07614 Bearing Adapter 4 - 11 992/00800 Pivot Pin Extractor Tool 4 - 4 992/09100 Spool Clamp 4 - 8 992/09200 Charging Tool 4 - 1 992/09300 Ram Spanner 4 - 8 992/09400 Ram Spanner 4 - 8 992/09500 Ram Spanner 4 - 8 992/09600 Ram Spanner 4 - 8 992/09700 Ram Spanner 4 - 8 992/10000 Ram Spanner 4 - 8 992/10100 Spool & A.R.V. Clamp 4 - 8 992/10200 Body 4 - 7 992/12300 12V Mobile Oven 4 - 2 992/12400 Static Oven - 2 Cartridge 4 - 2 992/12600 Static Oven - 6 Cartridge 4 - 2 992/12800 Cut-Out Knife 4 - 3 992/12801 "L" Blades 4 - 3 993/59300 2/4WD Pressure Test Tool 4 - 10 993/59500 Impulse Extractor Adapter 4 - 12 993/68100 Slide Hammer Kit 4 - 4 993/69800 Seal Kit 4 - 6 993/85700 Battery Tester 4 - 5 4104/1310 Hand Cleaner 4 - 2 The following parts are replacement items for kits and would normally be included in the kit numbers quoted on pages 1/3-1 and 1/3-2. Service Tools Numerical List Page No. Replacement item for kit no. 892/00180 892/00181 4 - 9 Replacement items for kit no. 892/00253 892/00201 Replacement Gauge 4 - 6 892/00202 Replacement Gauge 4 - 6 892/00203 Replacement Gauge 4 - 6 892/00254 Replacement Hose 4 - 6 Replacement items for kit no. 992/09200 05/900137 Spring 4 - 1 1406/0011 Bonded Washer 1/4 in. BSP, 2 off 4 - 1 1410/0001 Washer 4 - 1 1604/0002 Adapter 1/4in. x 1/4in. BSP, 1 off 4 - 1 2401/0006 'O' Ring 4 - 1 2401/0104 'O' Ring 4 - 1 823/00242 Washer 4 - 1 823/00248 Washer 4 - 1 826/00696 Screw 4 - 1 892/00135 Adapter 4 - 1 892/00150 Pressure Gauge 4 - 1 992/09206 Bleed Screw 4 - 1 992/09207 Snap Ring 4 - 1 Hammermaster 260 only 892/00823 Charging Device 4 - 1 892/00824 Adapter 4 - 1 Replacement items for kit no. 892/00309 892/00340 Test Block Body 4 - 7 892/00341 Setting Body 4 - 7 892/00343 Spanner 4 - 7 892/00345 Anti-Cavitation Lock Out Bung 4 - 7 993/68300 Adjusting Pin 4 - 7 Replacement items for kit no. 993/68100 993/68101 Slide Hammer 4 - 4 993/68102 End Stops 4 - 4 993/68103 Adaptor - M20 x 5/8" UNF 4 - 4 993/68104 Adaptor - M20 x 1" UNF 4 - 4 993/68105 Adaptor - M20 x M20 4 - 4 993/68106 Adaptor - M20 x M24 4 - 4 993/68107 Bar - M20 x M20 X 800MM 4 - 4 993/68108 Adaptor - M20 x 7/8" UNF 4 - 4 993/68109 Adaptor - M20 x M12 4 - 4 993/68110 Adaptor - M20 x 5/8" UNF (Shoulder) 4 - 4 993/68111 Adaptor - M20 x 1/2" UNF 4 - 4 Section 1 General Information 9803/3260 Section 1 3 - 2 Issue 6* Service Tools Numerical List (cont'd) Page No. *
  • 10. 4 - 1 Section 1 General Information 9803/3260 Section 1 4 - 1 Issue 1 Service Tools (cont'd) Section A - Attachments Section B - Body & Framework 3 992/09200 Nitrogen Charging Tool for Roadbreakers 4 892/00150 :Pressure Gauge 5 892/00135 :Adapter 6 1406/0011 :Washer 7 1604/0002 :Adapter 8 992/09206 :Bleed Screw 9 823/00248 :Washer 10 2401/0006 :'O' Ring 11 05/900137 :Spring 12 1410/0001 :Washer 13 992/09207 :Snap Ring 14 2401/0104 :'O' Ring 15 826/00696 :Screw 16 823/00242 :Washer Hammermaster 260 only 892/00823 :Charging Device 892/00824 :Adapter 826/01099 M6 x 16mm Rivet Nut 826/01101 M6 x 19mm Rivet Nut 826/01103 M8 x 18mm Rivet Nut 826/01102 M8 x 21mm Rivet Nut 826/01104 M10 x 23mm Rivet Nut 826/01105 M10 x 26mm Rivet Nut Installation Tool Available from: Bollhoff Fastenings Ltd. Midacre The Willenhall Estate Rose Hill Willenhall West Midlands, WV13 2JW
  • 11. Thank you very much for your reading. Please Click Here Then Get More Information. NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 12. Cartridge Gun - hand operated - essential for the application of sealants, polyurethane materials etc. JCB part number - 892/00845 Service Tools (cont'd) Section B - Body & Framework 4 - 2 Section 1 General Information 9803/3260 Section 1 4 - 2 Issue 2* S186250 S186240 S186300 Hand Cleaner - special blend for the removal of polyurethane adhesives. JCB part number - 4104/1310 (454g; 1 lb tub) 12V Mobile Oven - 1 cartridge capacity - required to pre-heat adhesive prior to use. It is fitted with a male plug (703/23201) which fits into a female socket (715/04300). JCB part number - 992/12300 240V Static Oven - available with 2 or 6 cartridge capacity - required to pre-heat adhesive prior to use. No plug supplied. Note: 110V models available upon request - contact JCB Technical Service. JCB part number: 992/12400 - 2 Cartridge x 240V 992/12600 - 6 Cartridge x 240V Folding Stand for Holding Glass - essential for preparing new glass prior to installation. JCB part number - 892/00843 Glass Lifter - minimum 2 off - essential for glass installation, 2 required to handle large panes of glass. Ensure suction cups are protected from damage during storage. JCB part number - 892/00842 S186260 S186280 S186270 *
  • 13. Cut-Out Knife - used to remove broken glass. JCB part number - 992/12800 Wire Starter - used to access braided cutting wire (below) through original polyurethane seal. JCB part number - 892/00848 Glass Extractor (Handles) - used with braided cutting wire (below) to cut out broken glass. JCB part number - 892/00846 Braided Cutting Wire - consumable heavy duty cut-out wire used with the glass extraction tool (above). JCB part number - 892/00849 (approx 25 m length) 'L' Blades - 25 mm (1 in) cut - replacement blades for cut-out knife (above). JCB part number - 992/12801 (unit quantity = 5 off) Long Knife - used to give extended reach for normally inaccessible areas. JCB part number - 892/00844 4 - 3 Section 1 General Information 9803/3260 Section 1 4 - 3 Issue 2* Service Tools (cont'd) Section B - Body & Framework S186320 S186310 S186360 S186330 S186350 S186340 *
  • 14. Slide Hammer Kit - 993/68100 1 :993/68101 Slide Hammer 2 :993/68102 End Stops 3 :993/68103 Adaptor - M20 x 5/8" UNF 4 :993/68104 Adaptor - M20 x 1" UNF 5 :993/68105 Adaptor - M20 x M20 6 :993/68106 Adaptor - M20 x M24 7 :993/68107 Bar - M20 x M20 X 800MM 8 :993/68108 Adaptor - M20 x 7/8" UNF 9 :993/68109 Adaptor - M20 x M12 10 :993/68110 Adaptor - M20 x 5/8" UNF (Shoulder) 11 :993/68111 Adaptor - M20 x 1/2" UNF 4 - 4 Section 1 General Information 9803/3260 Section 1 4 - 4 Issue 6* Service Tools (cont'd) Section B - Body & Framework Nylon Spatula - general tool used for smoothing sealants - also used to re-install glass in rubber glazing because metal tools will chip the glass edge. JCB part number - 892/00847 S186470 Rubber Spacer Blocks - used to provide the correct set clearance between glass edge and cab frame. JCB part number - 926/15500 (unit quantity = 500 off) S186550 S196910 1 2 2 2 3 5 7 8 6 4 9 11 10 992/00800 - Pivot Pin Extractor for Front Axle * S218880
  • 15. 993/85700 Battery Tester AVO Test Kit 1 892/00283 Tool Kit Case 2 892/00298 Fluke Meter 85 3 892/00286 Surface Temperature Probe 4 892/00284 Venture Microtach Digital Tachometer 5 892/00282 100 amp Shunt - open type 6 892/00285 Hydraulic Temperature Probe 825/00410 15 mm Crowfoot Wrench 825/99833 Adapter 4 - 5 Section 1 General Information 9803/3260 Section 1 4 - 5 Issue 4* S216200 Service Tools (cont'd) Section C - Electrics 892/00882 Socket for Alternator Pulley Nut (machines from serial number 430001) S216770 S239510 S188231 *