Hyundai hdf15 3 forklift truck service repair manual
1. CONTENTS
SECTION 1 GENERAL
Group 1 Safety Hints 1-1
Group 2 Specifications 1-5
Group 3 Periodic Replacement 1-13
SECTION 2 REMOVAL AND INSTALL OF UNIT
Group 1 Major Components 2-1
Group 2 Removal and Installation of Unit 2-2
SECTION 3 POWER TRAIN SYSTEM
Group 1 Structure and Operation 3-1
Group 2 Troubleshooting 3-15
Group 3 Tests and Adjustments 3-19
Group 4 Disassembly and Assembly 3-23
SECTION 4 BRAKE SYSTEM
Group 1 Structure and Function 4-1
Group 2 Operational Checks and Troubleshooting 4-7
Group 3 Tests and Adjustments 4-10
SECTION 5 STEERING SYSTEM
Group 1 Structure and Function 5-1
Group 2 Operational Checks and Troubleshooting 5-10
Group 3 Disassembly and Assembly 5-12
SECTION 6 HYDRAULIC SYSTEM
Group 1 Structure and Function 6-1
Group 2 Operational Checks and Troubleshooting 6-19
Group 3 Disassembly and Assembly 6-23
SECTION 7 ELECTRICAL SYSTEM
Group 1 Component Location 7-1
Group 2 Electrical Circuit 7-2
Group 3 Component Specification 7-11
2. SECTION 8 MAST
Group 1 Structure 8-1
Group 2 Operational Checks and Troubleshooting 8-4
Group 3 Adjustment 8-7
Group 4 Removal and Installation 8-10
3. 0-1
FOREWORD
1. STRUCTURE
This service manual has been prepared as an aid to improve the quality of repairs by giving the
serviceman an accurate understanding of the product and by showing him the correct way to perform
repairs and make judgements. Make sure you understand the contents of this manual and use it to
full effect at every opportunity.
This service manual mainly contains the necessary technical information for operations performed in
a service workshop.
For ease of understanding, the manual is divided into the following sections.
SECTION 1 GENERAL
This section gives the general information of the machine and explains the safety hints for
maintenance.
SECTION 2 REMOVAL & INSTALLATION OF UNIT
This section explains the procedures and techniques of removal and installation of each component.
SECTION 3 POWER TRAIN SYSTEM
This section explains the structure of the transmission as well as control valve and drive axle.
SECTION 4 BRAKE SYSTEM
This section explains the brake piping, each component and operation.
SECTION 5 STEERING SYSTEM
This section explains the structure of the steering unit, priority valve, trail axle as well as steering
circuit and operation.
SECTION 6 HYDRAULIC SYSTEM
This section explains the structure of the gear pump, main control valve as well as work equipment
circuit, each component and operation.
SECTION 7 ELECTRICAL SYSTEM
This section explains the electrical circuit and each component.
It serves not only to give an understanding electrical system, but also serves as reference material for
troubleshooting.
SECTION 8 MAST
This section explains the structure of mast, carriage, backrest and forks.
The specifications contained in this service manual are subject to change at any time and without any
advance notice. Contact your HYUNDAI distributor for the latest information.
6. TEMPERATURE
Fahrenheit-Centigrade Conversion.
A simple way to convert a fahrenheit temperature reading into a centigrade temperature reading or vice
verse is to enter the accompanying table in the center or boldface column of figures.
These figures refer to the temperature in either Fahrenheit or Centigrade degrees.
If it is desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of
Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left.
If it is desired to convert from Centigrade to Fahrenheit degrees, consider the center column as a table
of Centigrade values, and read the corresponding Fahrenheit temperature on the right.
0-8
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.