The document provides instructions for disassembling a final drive assembly. Key steps include removing the cover, gears, carrier assembly, planetary carrier, and planetary gears. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be reinstalled in their original locations and alignment marks can aid this. Various tools are required, including link brackets and eyebolts to lift components given their significant weights ranging from 30-550 kg.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...kesi7153062
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking parts for alignment and lifting the final drive assembly off the machine.
2. Removing the cover and internal gears, shafts, and carriers.
3. Pressing shafts out of carriers and lifting off additional parts like planetary carriers.
4. Driving out spring pins to separate remaining components.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...shudun96087
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking parts for alignment and lifting the final drive assembly off the machine.
2. Removing the cover and internal gears, shafts, and carriers.
3. Pressing shafts out of carriers and lifting off additional parts like planetary carriers.
4. Driving out spring pins to separate remaining components.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...qme229722
The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking parts for alignment and securing the assembly to a repair stand using brackets.
2. Removing bolts and covers, lifting off heavy parts like the cover using lifting devices.
3. Dismantling internal components such as gears, plates, and plugs from the housing and covers.
Cleanliness is emphasized to prevent dirt from entering during reassembly.
The document provides instructions for disassembling a final drive assembly. It begins by removing the final drive and cleaning the components. Alignment marks are made and the assembly is mounted to a repair stand. Bolts are removed from the cover, which is then lifted off using brackets and a lifting device. Additional steps include removing bolts and gears from inside the cover. Thrust plates and plugs are also removed from the assembly.
The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking parts for alignment and securing the assembly to a repair stand using brackets.
2. Removing bolts and covers, lifting off heavy parts like the cover using lifting devices.
3. Dismantling internal components such as gears, plates, and plugs from the housing and covers.
Cleanliness is emphasized to prevent dirt from entering during reassembly.
The document provides instructions for disassembling a final drive assembly. It begins by removing the final drive from the machine and mounting it on a repair stand. Various internal components are then removed from the final drive assembly housing in sequential order. These include the cover, thrust plate, carrier assembly, ring gears, and other planetary gear components. Detailed steps and accompanying illustrations are provided to guide the disassembly process. Cleanliness is emphasized to prevent dirt from entering the mechanism during disassembly.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms. Weights of removed parts are provided.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...yfbr995309
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and removing gears and shafts.
The process separates the final drive into its main individual parts for repair or replacement.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...kesi7153062
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking parts for alignment and lifting the final drive assembly off the machine.
2. Removing the cover and internal gears, shafts, and carriers.
3. Pressing shafts out of carriers and lifting off additional parts like planetary carriers.
4. Driving out spring pins to separate remaining components.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...shudun96087
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking parts for alignment and lifting the final drive assembly off the machine.
2. Removing the cover and internal gears, shafts, and carriers.
3. Pressing shafts out of carriers and lifting off additional parts like planetary carriers.
4. Driving out spring pins to separate remaining components.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...qme229722
The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking parts for alignment and securing the assembly to a repair stand using brackets.
2. Removing bolts and covers, lifting off heavy parts like the cover using lifting devices.
3. Dismantling internal components such as gears, plates, and plugs from the housing and covers.
Cleanliness is emphasized to prevent dirt from entering during reassembly.
The document provides instructions for disassembling a final drive assembly. It begins by removing the final drive and cleaning the components. Alignment marks are made and the assembly is mounted to a repair stand. Bolts are removed from the cover, which is then lifted off using brackets and a lifting device. Additional steps include removing bolts and gears from inside the cover. Thrust plates and plugs are also removed from the assembly.
The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking parts for alignment and securing the assembly to a repair stand using brackets.
2. Removing bolts and covers, lifting off heavy parts like the cover using lifting devices.
3. Dismantling internal components such as gears, plates, and plugs from the housing and covers.
Cleanliness is emphasized to prevent dirt from entering during reassembly.
The document provides instructions for disassembling a final drive assembly. It begins by removing the final drive from the machine and mounting it on a repair stand. Various internal components are then removed from the final drive assembly housing in sequential order. These include the cover, thrust plate, carrier assembly, ring gears, and other planetary gear components. Detailed steps and accompanying illustrations are provided to guide the disassembly process. Cleanliness is emphasized to prevent dirt from entering the mechanism during disassembly.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms. Weights of removed parts are provided.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...yfbr995309
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and removing gears and shafts.
The process separates the final drive into its main individual parts for repair or replacement.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering parts. Weights of components are provided to assist with lifting.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...shudun96087
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and separating planetary gears.
The process requires cleaning components and noting part locations for reassembly.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...kesi7153062
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and separating planetary gears.
The process requires cleaning components and noting part locations for reassembly.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering parts. Weights of components are provided to assist with lifting.
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive from the machine, draining fluids, and disassembling internal parts like gears, shafts, seals and housings using various tools. Cleanliness is emphasized throughout the process. Disassembly is done in reverse order of assembly.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...kesi7153062
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal parts using various tools. Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Disassembly involves separating, lifting, and removing over 30 individual parts in a specific sequence.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...shudun96087
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive from the machine, draining fluids, and disassembling internal parts like gears, shafts, seals and housings using various tools. Cleanliness is emphasized throughout the process. Disassembly is done in reverse order of assembly.
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal parts using various tools. Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Disassembly involves separating, lifting, and removing over 30 individual parts in a specific sequence.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...yfbr995309
The document provides instructions to disassemble a final drive. Key steps include:
1. Marking the final drive for alignment and securing it in a repair stand.
2. Removing bolts and brackets to detach the cover and internal gears.
3. Using tools like retaining ring pliers to remove retaining rings and separate components like carrier assemblies and planetary gears.
4. Employing a press and hammer/punch to separately remove shafts and pins from disassembled parts.
Cleanliness is emphasized and weights of parts are provided.
Caterpillar Cat 345C and 345C L Hydraulic Excavator (Prefix PJW) Service Repa...fijsekkdmdm2w
The document provides assembly instructions for a final drive on an excavator model 345C. It involves 17 steps including installing bearing cups, applying anti-seize compound, installing various seals and gears, and adjusting bearing preload using shims. Precision is required to prevent damage to seals and ensure proper engagement of gears. Lifting devices and care are needed due to components weighing up to 127 kg.
Caterpillar Cat 345C and 345C L Excavator (Prefix TBA) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the motor by removing components like the head, plates, seals, pins, pistons and housing pieces. Identification marks should be made on parts for reassembly. Cleaning is important to prevent contamination. The assembly procedure is not described.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 336E and 336E L Excavator (Prefix KED) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for assembling a travel motor on an excavator. It describes 27 steps to assemble internal components like seals, springs, and bearings. These components include pistons, a cam plate, and a rotating assembly. The final steps connect the travel motor to the final drive and install exterior covers. Proper assembly requires using the correct tools and lubricants, and ensuring parts are aligned and torques are set correctly.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions to remove and install the final drive and travel motor assembly on a 336D L excavator. The removal procedure involves 13 steps including disconnecting hoses, removing bolts, and lifting the assembly off with the aid of tools. The installation procedure reverses these steps, taking care to properly position the components and tighten bolts to the specified torques. Proper containment of fluids and cleaning of parts is emphasized throughout.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly procedure includes removing components like bolts, seals, gears, and housings. The 21 step assembly procedure describes installing these components in reverse order, noting precautions like wearing protective equipment and using torque wrenches to specified settings. Tools required include link brackets, crossblocks, drivers, sockets, and lifting adapters.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to disassemble the pump by removing components like bolts, sensors, valves, springs, pistons, gears, and bearings. The assembly section lists 48 steps to reinstall these components in reverse order, noting the need to heat some bearings before installation and ensure proper placement of pins, seals, and other parts. Precautions are provided for releasing spring forces. Required tools include various pliers, pins, and links to aid in removal and installation of components.
Caterpillar Cat 330F and 330F L Excavator (Prefix GHT) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling a 330F excavator travel motor. It describes 28 steps to disassemble the various components of the travel motor, including removing the head assembly, brake piston, rotating assembly, pistons, seals, and other parts. Tools required include retaining ring pliers, a bearing puller, bolts, threaded rods, and other hardware. Safety precautions are provided to release spring forces carefully.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides instructions for disassembling the travel motor on a 336D2L excavator. It describes 27 steps to fully disassemble the travel motor, removing components like the motor head assembly, springs, seals, relief valves, plugs, and more. Precautions are provided to watch for spring forces and contain fluids. Tools needed include a transmission repair stand, lifting eye assembly, driver group, and other specialized tools. Reassembly will follow the disassembly steps in reverse order.
This document provides instructions for disassembling and assembling the torque converter and transmission of a 938F wheel loader. It describes removing over 20 components of the torque converter including the transmission cover, driver gear, stator carrier, and retaining rings. It then details disassembling the transmission by removing the shafts, gears, clutch plates, seals, and over 15 additional parts. The goal is to allow maintenance and repair of these core powertrain systems.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It lists the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, applying seals and retaining compound, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or excess oil consumption.
Caterpillar Cat 926 and 926E WHEEL LOADER (Prefix 8NB) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for removing and installing the cylinder head assembly on a 3204 vehicular engine. It describes:
1) Removing the cylinder head assembly by loosening hoses, removing bolts, and lifting it off with a hoist.
2) Cleaning and installing a new gasket before lowering the cylinder head back onto the cylinder block and tightening bolts in a specific sequence and torque.
3) Checking the flatness of the cylinder head and block surfaces during installation.
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Similar to Caterpillar Cat 324D and 324D L Excavator (Prefix MND) Service Repair Manual Instant Download.pdf
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering parts. Weights of components are provided to assist with lifting.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...shudun96087
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and separating planetary gears.
The process requires cleaning components and noting part locations for reassembly.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...kesi7153062
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and separating planetary gears.
The process requires cleaning components and noting part locations for reassembly.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering parts. Weights of components are provided to assist with lifting.
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive from the machine, draining fluids, and disassembling internal parts like gears, shafts, seals and housings using various tools. Cleanliness is emphasized throughout the process. Disassembly is done in reverse order of assembly.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...kesi7153062
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal parts using various tools. Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Disassembly involves separating, lifting, and removing over 30 individual parts in a specific sequence.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...shudun96087
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive from the machine, draining fluids, and disassembling internal parts like gears, shafts, seals and housings using various tools. Cleanliness is emphasized throughout the process. Disassembly is done in reverse order of assembly.
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal parts using various tools. Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Disassembly involves separating, lifting, and removing over 30 individual parts in a specific sequence.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...yfbr995309
The document provides instructions to disassemble a final drive. Key steps include:
1. Marking the final drive for alignment and securing it in a repair stand.
2. Removing bolts and brackets to detach the cover and internal gears.
3. Using tools like retaining ring pliers to remove retaining rings and separate components like carrier assemblies and planetary gears.
4. Employing a press and hammer/punch to separately remove shafts and pins from disassembled parts.
Cleanliness is emphasized and weights of parts are provided.
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Caterpillar Cat 345C and 345C L Hydraulic Excavator (Prefix PJW) Service Repa...fijsekkdmdm2w
The document provides assembly instructions for a final drive on an excavator model 345C. It involves 17 steps including installing bearing cups, applying anti-seize compound, installing various seals and gears, and adjusting bearing preload using shims. Precision is required to prevent damage to seals and ensure proper engagement of gears. Lifting devices and care are needed due to components weighing up to 127 kg.
Caterpillar Cat 345C and 345C L Excavator (Prefix TBA) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the motor by removing components like the head, plates, seals, pins, pistons and housing pieces. Identification marks should be made on parts for reassembly. Cleaning is important to prevent contamination. The assembly procedure is not described.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 336E and 336E L Excavator (Prefix KED) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for assembling a travel motor on an excavator. It describes 27 steps to assemble internal components like seals, springs, and bearings. These components include pistons, a cam plate, and a rotating assembly. The final steps connect the travel motor to the final drive and install exterior covers. Proper assembly requires using the correct tools and lubricants, and ensuring parts are aligned and torques are set correctly.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions to remove and install the final drive and travel motor assembly on a 336D L excavator. The removal procedure involves 13 steps including disconnecting hoses, removing bolts, and lifting the assembly off with the aid of tools. The installation procedure reverses these steps, taking care to properly position the components and tighten bolts to the specified torques. Proper containment of fluids and cleaning of parts is emphasized throughout.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly procedure includes removing components like bolts, seals, gears, and housings. The 21 step assembly procedure describes installing these components in reverse order, noting precautions like wearing protective equipment and using torque wrenches to specified settings. Tools required include link brackets, crossblocks, drivers, sockets, and lifting adapters.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to disassemble the pump by removing components like bolts, sensors, valves, springs, pistons, gears, and bearings. The assembly section lists 48 steps to reinstall these components in reverse order, noting the need to heat some bearings before installation and ensure proper placement of pins, seals, and other parts. Precautions are provided for releasing spring forces. Required tools include various pliers, pins, and links to aid in removal and installation of components.
Caterpillar Cat 330F and 330F L Excavator (Prefix GHT) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling a 330F excavator travel motor. It describes 28 steps to disassemble the various components of the travel motor, including removing the head assembly, brake piston, rotating assembly, pistons, seals, and other parts. Tools required include retaining ring pliers, a bearing puller, bolts, threaded rods, and other hardware. Safety precautions are provided to release spring forces carefully.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides instructions for disassembling the travel motor on a 336D2L excavator. It describes 27 steps to fully disassemble the travel motor, removing components like the motor head assembly, springs, seals, relief valves, plugs, and more. Precautions are provided to watch for spring forces and contain fluids. Tools needed include a transmission repair stand, lifting eye assembly, driver group, and other specialized tools. Reassembly will follow the disassembly steps in reverse order.
This document provides instructions for disassembling and assembling the torque converter and transmission of a 938F wheel loader. It describes removing over 20 components of the torque converter including the transmission cover, driver gear, stator carrier, and retaining rings. It then details disassembling the transmission by removing the shafts, gears, clutch plates, seals, and over 15 additional parts. The goal is to allow maintenance and repair of these core powertrain systems.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It lists the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, applying seals and retaining compound, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or excess oil consumption.
Caterpillar Cat 926 and 926E WHEEL LOADER (Prefix 8NB) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for removing and installing the cylinder head assembly on a 3204 vehicular engine. It describes:
1) Removing the cylinder head assembly by loosening hoses, removing bolts, and lifting it off with a hoist.
2) Cleaning and installing a new gasket before lowering the cylinder head back onto the cylinder block and tightening bolts in a specific sequence and torque.
3) Checking the flatness of the cylinder head and block surfaces during installation.
This document provides instructions for disassembling and assembling the torque converter and transmission of a Caterpillar 938F wheel loader. It details removing over 40 individual parts in 21 steps to disassemble the torque converter. A further 44 steps describe disassembling the transmission by removing components like shafts, gears, seals, and clutches. Precise tools and lifting devices are specified to carefully remove heavy parts. Reassembly is outlined in reverse order with notes to check components for wear and replace as needed.
Caterpillar Cat 325C and 325C L Excavator (Prefix BKW) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the final drive of 325C and 325C L excavator models. The disassembly procedure involves removing over 30 individual parts from the final drive housing in a specific sequence. The assembly procedure instructs to clean all parts thoroughly, apply lubricants, and install the parts in the reverse order of disassembly while ensuring proper alignment and torque specifications are followed. Tools required include a transmission repair stand, link brackets, retaining ring pliers, and other specialized tools.
This document provides instructions for disassembling and assembling the piston pump of a 623G wheel scraper. Some key steps include:
1. Marking all mating components for alignment during assembly.
2. Removing various seals, springs, spools, and other internal parts from the pump housing and head.
3. Checking the preload on bearings during assembly by measuring clearance between the pump head and housing.
4. Cleaning all parts thoroughly before assembly and applying a light oil film. Precise alignment of marked components is important.
This document provides instructions for disassembling and assembling axle shaft assemblies for a 938F wheel loader. It describes removing components like the axle housing groups, axle shaft assembly, planetary carrier assembly, and installing new components in reverse order. Key steps include using various tools to remove retaining rings, planetary gears, and installing new bearings and seals at specified temperatures while ensuring proper torque specifications are met.
The document provides instructions for removing and installing fuel injection pumps on a Caterpillar 3406C diesel engine. Key steps include using various tools to hold components in place, loosening and removing bushings, seals and pumps. Reinstallation involves aligning pins and slots, installing spacers and seals correctly, and checking rack travel measurements to ensure proper installation. The document also describes disassembling and assembling the fuel injection pumps and fuel injection pump housing.
The document provides step-by-step instructions for disassembling and assembling the final drives of a 350L excavator. Key steps include removing the final drives and travel motors, disassembling the internal components of the final drives which include multiple planetary gear sets, carriers, and a sun gear, and then reassembling the final drives in reverse order. Proper cleaning, application of lubricants, and torque specifications are noted throughout to ensure correct reassembly.
Caterpillar Cat 345D L Excavator (Prefix RAE) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions describe taking identifying marks on parts and cleaning components to prevent contamination. Reassembly is done in reverse order.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
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2. Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 154-6181 Forcing Screw 1
D 138-7574 Link Bracket 2
E
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F 1U-8846 Gasket Sealant 1
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
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3. 3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
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4. Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
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5. Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
e. Remove bearing (12) from planetary gear (13).
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
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6. Illustration 9 g00708162
13. Remove sun gear (14) from carrier assembly (15).
Illustration 10 g00708325
14. Remove spacer (16).
Illustration 11 g00708184
Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
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7. Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate the two ring gears (17).
Note: The two ring gears are held together with Tooling (F). It may be necessary to heat the
ring gears in order to soften the sealant. Do not heat over 135 °C (275 °F) for more than
thirty minutes.
Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
18. Fasten a suitable lifting device to the shackle.
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Disassemble carrier assembly (15), as follows.
Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
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8. Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
e. Remove bearings (22) from planetary gear (23).
21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
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9. Illustration 17 g00708186
22. Remove O-ring seal (24) from main housing (18).
Illustration 18 g00708187
23. Remove bolts (25) from gear (26).
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
Note: The motor housing will separate from the main housing (18) once gear (26) is
removed. Make sure that the motor housing is supported.
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10. Illustration 20 g00708211
25. Remove shims (27) from the main housing.
Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from the motor housing (28). The combined weight of main housing (18) and the
final drive sprocket is approximately 82 kg (180 lb).
Illustration 22 g00708214
28. Remove Duo-Cone seal (29) from motor housing (28).
29. Remove alignment pins (30).
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11. Illustration 23 g00708215
Illustration 24 g00708216
30. Remove Duo-Cone seal (31) from main housing (18).
31. Use Tooling (E) in order to remove bearings (32) and (33) from the main housing.
32. If necessary, remove the final drive sprocket from the main housing.
33. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 3 09:56:29 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR MND
Configuration: 324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D, 325D, 326D and 329D Excavators and 329D MHPU Mobile Hydraulic Power
Unit Machine Systems
Media Number -RENR8646-22 Publication Date -01/02/2015 Date Updated -12/09/2018
i03508206
Final Drive - Disassemble
SMCS - 4050-015
S/N - A3R1022-UP
S/N - BFC1-UP
S/N - BYS1-UP
S/N - CYW1-UP
S/N - CZF1-UP
S/N - DBH380-UP
S/N - DJF1-UP
S/N - DTZ1-UP
S/N - EBM1-UP
S/N - EJC644-UP
S/N - GPB802-UP
S/N - J8D1-UP
S/N - J9D1-UP
S/N - JAT1-UP
S/N - JHJ1-UP
S/N - JJG814-UP
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14. Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 4C-8359 Eyebolt 2
F 138-7574 Link Bracket 2
G 138-7576 Link Bracket 2
Start By:
a. Start by removing the final drive. Refer to Disassembly and Assembly, "Final Drive -
Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled to the original locations.
Illustration 1 g00892878
2. Use Tooling (G) and a suitable lifting device to position the final drive assembly onto
Tooling (A). The weight of the final drive assembly is approximately 550 kg (1200 lb).
3. Remove bolts (1).
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15. Illustration 2 g00892883
4. Use Tooling (B) and a suitable lifting device to remove cover (2). The weight of cover (2) is
approximately 32 kg (70 lb).
Illustration 3 g00892888
5. Remove bolts (3) and gear (4). Check plate (6). Replace plate (6) if plate (6) is worn.
Remove plugs (5) from cover (2).
Illustration 4 g00892906
6. Remove O-ring seals (7) from plugs (5).
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16. Illustration 5 g00892930
7. Remove gear (8) and spacer (9).
Illustration 6 g00892965
8. Use Tooling (C) to remove retaining ring (10). Remove washer (11) and gear (12). Remove
bearing assembly (13) and washer (14).
9. Repeat Step 8 for the other two gear assemblies.
Illustration 7 g00892968
10. Remove retaining ring (15).
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17. Illustration 8 g00892975
11. Remove carrier assembly (16).
Illustration 9 g01389804
12. Use a suitable press to remove the shafts from carrier assembly (16).
Illustration 10 g00892977
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18. 13. Remove gear (17) and spacer (18).
Illustration 11 g00892997
14. Use Tooling (D) and a suitable lifting device to remove planetary carrier (19). The weight of
planetary carrier (19) is approximately 48 kg (105 lb).
Illustration 12 g00893019
15. Remove retaining ring (21). Lift planetary carrier (19) off sun gear (20).
Illustration 13 g00896860
16. Drive spring pin (23) into planetary shaft (22).
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19. Illustration 14 g00893043
17. Remove planetary shaft (22). Use a suitable punch to remove spring pin (23) from planetary
shaft (22).
Illustration 15 g00896863
18. Remove washers (24) and bearing (25) from planetary gear (26).
19. Repeat Steps 16 through 18 for the other two planetary gears.
Illustration 16 g01842853
20. Remove gear (27). Remove spacer (27A).
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20. Illustration 17 g01842974
21. Use two people to remove carrier assembly (28). The weight of carrier assembly (28) is
approximately 38 kg (85 lb).
Illustration 18 g01843140
22. Drive spring pin (30) into shaft (29).
Illustration 19 g00893658
23. Remove shaft (29). Use a suitable punch to remove spring pin (30) from shaft (29).
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21. Illustration 20 g00893674
24. Remove washers (31) and bearings (32) from planetary gear (33).
25. Repeat Steps 22 through 24 for the other three planetary gears.
Illustration 21 g01208300
26. Fasten Tooling (E) and a suitable lifting device to ring gear (34), as shown. Remove ring
gear (34) from sprocket housing (35). The weight of ring gear (34) is approximately 66 kg
(146 lb).
Illustration 22 g01208542
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22. 27. Remove O-ring seal (36) from sprocket housing (35).
Illustration 23 g01208553
28. Remove bolts (37) from coupling gear (38).
Illustration 24 g01208572
29. Install suitable forcing bolts (39) in coupling gear (38). Tighten the forcing bolts evenly in
order to loosen coupling gear (38). Remove the coupling gear from the motor housing.
Illustration 25 g01208578
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23. Illustration 26 g01208625
30. Remove shims (40) from the motor housing.
Note: Inner cones and outer bearing cones (42) are a slip fit on the motor housing. While
you remove sprocket housing (35) from the motor housing, inner bearing cone (42) may
stay with the sprocket housing or the inner bearing cone may stay on the motor housing.
31. Fasten Tooling (F) and a suitable lifting device to sprocket housing (35). Separate the
sprocket housing from the motor housing. The weight of sprocket housing (35) is
approximately 109 kg (240 lb).
Illustration 27 g01208626
32. Remove the locating pins from the motor housing.
33. Remove Duo-Cone seal (41) from the motor housing.
34. If inner bearing cone (42) remained on the motor housing, then remove the inner bearing
cone.
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24. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
25. Illustration 28 g01208633
35. Remove Duo-Cone seal (43) from the sprocket housing.
36. If inner bearing cone (42) remained on the sprocket housing, then remove the inner bearing
cone.
37. Remove the bearing cups from the sprocket housing.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 3 09:57:28 UTC+0800 2020
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