The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment and bolts to remove the flywheel housing from the cylinder block.
2) Inspecting the oil seal and replacing if needed before installation.
3) Cleaning surfaces and installing a new gasket before placing the flywheel housing back on with bolts.
Caterpillar cat 312 b track type excavator (prefix 9gr) service repair manual...fjskkksmemm
The document provides instructions for removing and installing a flywheel on a Caterpillar 312B excavator engine. It describes:
1) Removing the adapter, inner ring, and bolts to separate the flywheel.
2) Using straps and lifting tools to remove the 50kg flywheel from the housing.
3) Heating and tapping to remove the ring gear from the flywheel, if needed.
4) Reversing the process to install a new or serviced flywheel by securing it with bolts and installing the inner ring and adapter.
Caterpillar cat 312 b l track type excavator (prefix 9gr) service repair manu...fjskkksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the inner ring from the flywheel, then removing the ring.
3) Lifting the flywheel out of the housing using straps and a lifting device, as it weighs 50kg.
The installation section reverses the removal steps, heating the ring gear if it was removed previously, and includes checking flywheel runout after installation.
Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep...fijsekkdmdm2w
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B L excavator. The removal procedure involves using lifting equipment to remove the housing, which weighs approximately 65 lbs. Instructions are provided to check the oil seal and remove it if needed. The installation procedure specifies cleaning surfaces, installing a new gasket, and securing the housing with bolts while using a tool to install a new oil seal and crankshaft sleeve.
Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep...zan2736ban
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B L excavator. The removal procedure involves using lifting equipment to remove the housing, which weighs approximately 65 lbs. Instructions are provided to check the oil seal and remove it if needed using special tools. The installation procedure specifies cleaning surfaces, installing a new gasket, and securing the housing with bolts while also installing a new oil seal and crankshaft sleeve using an installer tool.
Caterpillar cat 312 b track type excavator (prefix 3fs) service repair manual...idkkdmmd
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B L excavator. The removal procedure involves using lifting equipment to remove the housing, which weighs approximately 65 lbs. Technicians should inspect the oil seal and replace if needed. For installation, technicians clean the mating surfaces, place the housing in position, and install bolts and a new gasket to secure it. They also use a special tool to install a new oil seal and crankshaft wear sleeve.
Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep...fujkskemdmdm4r
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B L excavator. The removal procedure involves using lifting equipment to remove the housing, which weighs approximately 65 lbs. Instructions are provided to check the oil seal and remove it if needed using special tools. The installation procedure specifies cleaning surfaces, installing a new gasket, and securing the housing with bolts while also installing a new oil seal and crankshaft sleeve using an installer tool.
Caterpillar cat 312 b l track type excavator (prefix 3fs) service repair manu...idkkdmmd
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B L excavator engine. The removal procedure involves using lifting equipment to remove the housing, which weighs approximately 65 lbs. Instructions are provided to check the oil seal and remove it if needed using special tools. The installation procedure specifies cleaning surfaces, installing a new gasket, and securing the housing with bolts while also installing a new oil seal and crankshaft sleeve using an installer tool.
Caterpillar Cat 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Repair Manua...km7seydwuhdw
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B L excavator. The removal procedure involves using lifting equipment to remove the housing, which weighs approximately 65 lbs. Technicians should inspect the oil seal and replace if needed. For installation, technicians clean the mating surfaces, place the housing in position, and install bolts and a new gasket to secure it. They also use a special tool to install a new oil seal and crankshaft wear sleeve.
Caterpillar cat 312 b track type excavator (prefix 9gr) service repair manual...fjskkksmemm
The document provides instructions for removing and installing a flywheel on a Caterpillar 312B excavator engine. It describes:
1) Removing the adapter, inner ring, and bolts to separate the flywheel.
2) Using straps and lifting tools to remove the 50kg flywheel from the housing.
3) Heating and tapping to remove the ring gear from the flywheel, if needed.
4) Reversing the process to install a new or serviced flywheel by securing it with bolts and installing the inner ring and adapter.
Caterpillar cat 312 b l track type excavator (prefix 9gr) service repair manu...fjskkksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the inner ring from the flywheel, then removing the ring.
3) Lifting the flywheel out of the housing using straps and a lifting device, as it weighs 50kg.
The installation section reverses the removal steps, heating the ring gear if it was removed previously, and includes checking flywheel runout after installation.
Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep...fijsekkdmdm2w
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B L excavator. The removal procedure involves using lifting equipment to remove the housing, which weighs approximately 65 lbs. Instructions are provided to check the oil seal and remove it if needed. The installation procedure specifies cleaning surfaces, installing a new gasket, and securing the housing with bolts while using a tool to install a new oil seal and crankshaft sleeve.
Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep...zan2736ban
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B L excavator. The removal procedure involves using lifting equipment to remove the housing, which weighs approximately 65 lbs. Instructions are provided to check the oil seal and remove it if needed using special tools. The installation procedure specifies cleaning surfaces, installing a new gasket, and securing the housing with bolts while also installing a new oil seal and crankshaft sleeve using an installer tool.
Caterpillar cat 312 b track type excavator (prefix 3fs) service repair manual...idkkdmmd
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B L excavator. The removal procedure involves using lifting equipment to remove the housing, which weighs approximately 65 lbs. Technicians should inspect the oil seal and replace if needed. For installation, technicians clean the mating surfaces, place the housing in position, and install bolts and a new gasket to secure it. They also use a special tool to install a new oil seal and crankshaft wear sleeve.
Caterpillar Cat 312B and 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Rep...fujkskemdmdm4r
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B L excavator. The removal procedure involves using lifting equipment to remove the housing, which weighs approximately 65 lbs. Instructions are provided to check the oil seal and remove it if needed using special tools. The installation procedure specifies cleaning surfaces, installing a new gasket, and securing the housing with bolts while also installing a new oil seal and crankshaft sleeve using an installer tool.
Caterpillar cat 312 b l track type excavator (prefix 3fs) service repair manu...idkkdmmd
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B L excavator engine. The removal procedure involves using lifting equipment to remove the housing, which weighs approximately 65 lbs. Instructions are provided to check the oil seal and remove it if needed using special tools. The installation procedure specifies cleaning surfaces, installing a new gasket, and securing the housing with bolts while also installing a new oil seal and crankshaft sleeve using an installer tool.
Caterpillar Cat 312B L TRACK-TYPE EXCAVATOR (Prefix 3FS) Service Repair Manua...km7seydwuhdw
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B L excavator. The removal procedure involves using lifting equipment to remove the housing, which weighs approximately 65 lbs. Technicians should inspect the oil seal and replace if needed. For installation, technicians clean the mating surfaces, place the housing in position, and install bolts and a new gasket to secure it. They also use a special tool to install a new oil seal and crankshaft wear sleeve.
Caterpillar Cat 345C and 345C L Hydraulic Excavator (Prefix PJW) Service Repa...fijsekkdmdm2w
The document provides assembly instructions for a final drive on an excavator model 345C. It involves 17 steps including installing bearing cups, applying anti-seize compound, installing various seals and gears, and adjusting bearing preload using shims. Precision is required to prevent damage to seals and ensure proper engagement of gears. Lifting devices and care are needed due to components weighing up to 127 kg.
Caterpillar Cat 345C and 345C L Excavator (Prefix TBA) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the motor by removing components like the head, plates, seals, pins, pistons and housing pieces. Identification marks should be made on parts for reassembly. Cleaning is important to prevent contamination. The assembly procedure is not described.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 336E and 336E L Excavator (Prefix KED) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for assembling a travel motor on an excavator. It describes 27 steps to assemble internal components like seals, springs, and bearings. These components include pistons, a cam plate, and a rotating assembly. The final steps connect the travel motor to the final drive and install exterior covers. Proper assembly requires using the correct tools and lubricants, and ensuring parts are aligned and torques are set correctly.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions to remove and install the final drive and travel motor assembly on a 336D L excavator. The removal procedure involves 13 steps including disconnecting hoses, removing bolts, and lifting the assembly off with the aid of tools. The installation procedure reverses these steps, taking care to properly position the components and tighten bolts to the specified torques. Proper containment of fluids and cleaning of parts is emphasized throughout.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly procedure includes removing components like bolts, seals, gears, and housings. The 21 step assembly procedure describes installing these components in reverse order, noting precautions like wearing protective equipment and using torque wrenches to specified settings. Tools required include link brackets, crossblocks, drivers, sockets, and lifting adapters.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to disassemble the pump by removing components like bolts, sensors, valves, springs, pistons, gears, and bearings. The assembly section lists 48 steps to reinstall these components in reverse order, noting the need to heat some bearings before installation and ensure proper placement of pins, seals, and other parts. Precautions are provided for releasing spring forces. Required tools include various pliers, pins, and links to aid in removal and installation of components.
Caterpillar Cat 330F and 330F L Excavator (Prefix GHT) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling a 330F excavator travel motor. It describes 28 steps to disassemble the various components of the travel motor, including removing the head assembly, brake piston, rotating assembly, pistons, seals, and other parts. Tools required include retaining ring pliers, a bearing puller, bolts, threaded rods, and other hardware. Safety precautions are provided to release spring forces carefully.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides instructions for disassembling the travel motor on a 336D2L excavator. It describes 27 steps to fully disassemble the travel motor, removing components like the motor head assembly, springs, seals, relief valves, plugs, and more. Precautions are provided to watch for spring forces and contain fluids. Tools needed include a transmission repair stand, lifting eye assembly, driver group, and other specialized tools. Reassembly will follow the disassembly steps in reverse order.
This document provides instructions for disassembling and assembling the torque converter and transmission of a 938F wheel loader. It describes removing over 20 components of the torque converter including the transmission cover, driver gear, stator carrier, and retaining rings. It then details disassembling the transmission by removing the shafts, gears, clutch plates, seals, and over 15 additional parts. The goal is to allow maintenance and repair of these core powertrain systems.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It lists the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, applying seals and retaining compound, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or excess oil consumption.
Caterpillar Cat 926 and 926E WHEEL LOADER (Prefix 8NB) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for removing and installing the cylinder head assembly on a 3204 vehicular engine. It describes:
1) Removing the cylinder head assembly by loosening hoses, removing bolts, and lifting it off with a hoist.
2) Cleaning and installing a new gasket before lowering the cylinder head back onto the cylinder block and tightening bolts in a specific sequence and torque.
3) Checking the flatness of the cylinder head and block surfaces during installation.
This document provides instructions for disassembling and assembling the torque converter and transmission of a Caterpillar 938F wheel loader. It details removing over 40 individual parts in 21 steps to disassemble the torque converter. A further 44 steps describe disassembling the transmission by removing components like shafts, gears, seals, and clutches. Precise tools and lifting devices are specified to carefully remove heavy parts. Reassembly is outlined in reverse order with notes to check components for wear and replace as needed.
Caterpillar Cat 325C and 325C L Excavator (Prefix BKW) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the final drive of 325C and 325C L excavator models. The disassembly procedure involves removing over 30 individual parts from the final drive housing in a specific sequence. The assembly procedure instructs to clean all parts thoroughly, apply lubricants, and install the parts in the reverse order of disassembly while ensuring proper alignment and torque specifications are followed. Tools required include a transmission repair stand, link brackets, retaining ring pliers, and other specialized tools.
This document provides instructions for disassembling and assembling the piston pump of a 623G wheel scraper. Some key steps include:
1. Marking all mating components for alignment during assembly.
2. Removing various seals, springs, spools, and other internal parts from the pump housing and head.
3. Checking the preload on bearings during assembly by measuring clearance between the pump head and housing.
4. Cleaning all parts thoroughly before assembly and applying a light oil film. Precise alignment of marked components is important.
This document provides instructions for disassembling and assembling axle shaft assemblies for a 938F wheel loader. It describes removing components like the axle housing groups, axle shaft assembly, planetary carrier assembly, and installing new components in reverse order. Key steps include using various tools to remove retaining rings, planetary gears, and installing new bearings and seals at specified temperatures while ensuring proper torque specifications are met.
The document provides instructions for removing and installing fuel injection pumps on a Caterpillar 3406C diesel engine. Key steps include using various tools to hold components in place, loosening and removing bushings, seals and pumps. Reinstallation involves aligning pins and slots, installing spacers and seals correctly, and checking rack travel measurements to ensure proper installation. The document also describes disassembling and assembling the fuel injection pumps and fuel injection pump housing.
The document provides step-by-step instructions for disassembling and assembling the final drives of a 350L excavator. Key steps include removing the final drives and travel motors, disassembling the internal components of the final drives which include multiple planetary gear sets, carriers, and a sun gear, and then reassembling the final drives in reverse order. Proper cleaning, application of lubricants, and torque specifications are noted throughout to ensure correct reassembly.
Caterpillar Cat 345D L Excavator (Prefix RAE) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions describe taking identifying marks on parts and cleaning components to prevent contamination. Reassembly is done in reverse order.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Caterpillar Cat 345C and 345C L Hydraulic Excavator (Prefix PJW) Service Repa...fijsekkdmdm2w
The document provides assembly instructions for a final drive on an excavator model 345C. It involves 17 steps including installing bearing cups, applying anti-seize compound, installing various seals and gears, and adjusting bearing preload using shims. Precision is required to prevent damage to seals and ensure proper engagement of gears. Lifting devices and care are needed due to components weighing up to 127 kg.
Caterpillar Cat 345C and 345C L Excavator (Prefix TBA) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the motor by removing components like the head, plates, seals, pins, pistons and housing pieces. Identification marks should be made on parts for reassembly. Cleaning is important to prevent contamination. The assembly procedure is not described.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 336E and 336E L Excavator (Prefix KED) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for assembling a travel motor on an excavator. It describes 27 steps to assemble internal components like seals, springs, and bearings. These components include pistons, a cam plate, and a rotating assembly. The final steps connect the travel motor to the final drive and install exterior covers. Proper assembly requires using the correct tools and lubricants, and ensuring parts are aligned and torques are set correctly.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions to remove and install the final drive and travel motor assembly on a 336D L excavator. The removal procedure involves 13 steps including disconnecting hoses, removing bolts, and lifting the assembly off with the aid of tools. The installation procedure reverses these steps, taking care to properly position the components and tighten bolts to the specified torques. Proper containment of fluids and cleaning of parts is emphasized throughout.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly procedure includes removing components like bolts, seals, gears, and housings. The 21 step assembly procedure describes installing these components in reverse order, noting precautions like wearing protective equipment and using torque wrenches to specified settings. Tools required include link brackets, crossblocks, drivers, sockets, and lifting adapters.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to disassemble the pump by removing components like bolts, sensors, valves, springs, pistons, gears, and bearings. The assembly section lists 48 steps to reinstall these components in reverse order, noting the need to heat some bearings before installation and ensure proper placement of pins, seals, and other parts. Precautions are provided for releasing spring forces. Required tools include various pliers, pins, and links to aid in removal and installation of components.
Caterpillar Cat 330F and 330F L Excavator (Prefix GHT) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling a 330F excavator travel motor. It describes 28 steps to disassemble the various components of the travel motor, including removing the head assembly, brake piston, rotating assembly, pistons, seals, and other parts. Tools required include retaining ring pliers, a bearing puller, bolts, threaded rods, and other hardware. Safety precautions are provided to release spring forces carefully.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides instructions for disassembling the travel motor on a 336D2L excavator. It describes 27 steps to fully disassemble the travel motor, removing components like the motor head assembly, springs, seals, relief valves, plugs, and more. Precautions are provided to watch for spring forces and contain fluids. Tools needed include a transmission repair stand, lifting eye assembly, driver group, and other specialized tools. Reassembly will follow the disassembly steps in reverse order.
This document provides instructions for disassembling and assembling the torque converter and transmission of a 938F wheel loader. It describes removing over 20 components of the torque converter including the transmission cover, driver gear, stator carrier, and retaining rings. It then details disassembling the transmission by removing the shafts, gears, clutch plates, seals, and over 15 additional parts. The goal is to allow maintenance and repair of these core powertrain systems.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It lists the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, applying seals and retaining compound, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or excess oil consumption.
Caterpillar Cat 926 and 926E WHEEL LOADER (Prefix 8NB) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for removing and installing the cylinder head assembly on a 3204 vehicular engine. It describes:
1) Removing the cylinder head assembly by loosening hoses, removing bolts, and lifting it off with a hoist.
2) Cleaning and installing a new gasket before lowering the cylinder head back onto the cylinder block and tightening bolts in a specific sequence and torque.
3) Checking the flatness of the cylinder head and block surfaces during installation.
This document provides instructions for disassembling and assembling the torque converter and transmission of a Caterpillar 938F wheel loader. It details removing over 40 individual parts in 21 steps to disassemble the torque converter. A further 44 steps describe disassembling the transmission by removing components like shafts, gears, seals, and clutches. Precise tools and lifting devices are specified to carefully remove heavy parts. Reassembly is outlined in reverse order with notes to check components for wear and replace as needed.
Caterpillar Cat 325C and 325C L Excavator (Prefix BKW) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the final drive of 325C and 325C L excavator models. The disassembly procedure involves removing over 30 individual parts from the final drive housing in a specific sequence. The assembly procedure instructs to clean all parts thoroughly, apply lubricants, and install the parts in the reverse order of disassembly while ensuring proper alignment and torque specifications are followed. Tools required include a transmission repair stand, link brackets, retaining ring pliers, and other specialized tools.
This document provides instructions for disassembling and assembling the piston pump of a 623G wheel scraper. Some key steps include:
1. Marking all mating components for alignment during assembly.
2. Removing various seals, springs, spools, and other internal parts from the pump housing and head.
3. Checking the preload on bearings during assembly by measuring clearance between the pump head and housing.
4. Cleaning all parts thoroughly before assembly and applying a light oil film. Precise alignment of marked components is important.
This document provides instructions for disassembling and assembling axle shaft assemblies for a 938F wheel loader. It describes removing components like the axle housing groups, axle shaft assembly, planetary carrier assembly, and installing new components in reverse order. Key steps include using various tools to remove retaining rings, planetary gears, and installing new bearings and seals at specified temperatures while ensuring proper torque specifications are met.
The document provides instructions for removing and installing fuel injection pumps on a Caterpillar 3406C diesel engine. Key steps include using various tools to hold components in place, loosening and removing bushings, seals and pumps. Reinstallation involves aligning pins and slots, installing spacers and seals correctly, and checking rack travel measurements to ensure proper installation. The document also describes disassembling and assembling the fuel injection pumps and fuel injection pump housing.
The document provides step-by-step instructions for disassembling and assembling the final drives of a 350L excavator. Key steps include removing the final drives and travel motors, disassembling the internal components of the final drives which include multiple planetary gear sets, carriers, and a sun gear, and then reassembling the final drives in reverse order. Proper cleaning, application of lubricants, and torque specifications are noted throughout to ensure correct reassembly.
Caterpillar Cat 345D L Excavator (Prefix RAE) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions describe taking identifying marks on parts and cleaning components to prevent contamination. Reassembly is done in reverse order.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 9GR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 9GR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01567208
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing screws M16 X 2 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00605492
1. Remove twelve bolts (1) and washers from the adapter (2) .
2. Remove the adapter (2) from the flywheel housing.
Illustration 2 g00605497
3. Remove four socket head bolts (3) from the inner ring (4) .
4. Remove the inner ring (4) from the flywheel.
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4. Illustration 3 g00605501
5. Remove six bolts (5) that secure flywheel (6) to the crankshaft. Check all bolts for stripped
threads. Replace the bolts, if necessary.
Illustration 4 g00605504
6. Install Tool (A), a strap, and a suitable lifting device onto the flywheel (6).
7. Use Tool (B) in order to remove the flywheel and ring gear out of the housing. The weight
of the flywheel is 50 kg (110 lb).
8. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 5 g00613038
a. Place the flywheel and ring gear assembly on a suitable support.
Note: Check the flywheel ring gear for the following conditions:cracks, damaged
dowel holes, worn ring gear and damaged ring gear.
Note: Identify the orientation of the old ring gear on the flywheel for proper
positioning, when the new ring gear is installed.
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5. Always wear protective gloves when handling parts that have been
heated.
b. Heat ring gear (7) uniformly.
c. Remove the ring gear (7) by tapping the ring gear all the way around the flywheel
(6) .
d. Reposition the flywheel in order to remove the ring gear.
Copyright 1993 - 2020 Caterpillar Inc.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 9GR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 9GR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01567260
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Heat the ring gear to 150 °C (302 °F) in an oven.
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7. b. Press the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g00605504
2. Install Tool (A), a strap, and a suitable lifting device onto flywheel (6) .
3. Install flywheel (6). The weight of the flywheel is 50 kg (110 lb).
Illustration 2 g00605501
4. Install six bolts (5) in order to secure flywheel (6) onto the crankshaft. Tighten the bolts to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tool (A) from the flywheel.
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8. Illustration 3 g00605497
6. Place the inner ring (4) in position on the flywheel.
7. Install four socket head bolts (3) in order to secure the inner ring (4) to the flywheel.
Illustration 4 g00605492
8. Place the adapter (2) in position on the flywheel housing.
9. Install twelve bolts and washers (1) in order to secure the adapter (2) on the flywheel
housing.
10. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
Copyright 1993 - 2020 Caterpillar Inc.
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 9GR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 9GR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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10. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 9GR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 9GR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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12. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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13. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 9GR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 9GR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i05421135
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the electric starting motor.
B. Remove the flywheel and ring gear.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 1 g00605593
1. Install Tooling (A) , a strap, and a suitable lifting device onto flywheel housing (2) .
2. Remove bolts (1) and the washers that secure flywheel housing (2) to the cylinder block.
Note: Identify the four shorter bolts for later installation into the flywheel housing.
3. Remove flywheel housing (2) . The weight of the flywheel is approximately.29 kg (65 lb).
4. Check oil seal (3) for serviceability. If necessary, replace the oil seal and crankshaft wear
sleeve.
Illustration 2 g00605601
5. Use Tooling (B) in order to remove the oil seal (3) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
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16. B 9U-6170 Installer Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00605593
1. Clean old gasket material (4) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
2. Place flywheel housing (2) in position on the cylinder block.
3. Install the washers and bolts (1) in order to secure flywheel housing (2) to the cylinder
block.
4. Use Tooling (B) in order to install the oil seal (3) , and the crankshaft wear sleeve (not
shown).
End By:
a. Install the flywheel.
b. Install the electric starting motor.
Copyright 1993 - 2020 Caterpillar Inc.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 9GR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 9GR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01578488
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket (1)
1
( 1 )
Tool (B) is a 46 mm socket.
Start By:
A. Remove the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g00604778
1. Use Tool (B) to remove nut (1) and washer (2) from the threaded end of the crankshaft.
Illustration 2 g00604784
2. Use Tool (A) to remove crankshaft pulley (3) from the engine.
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19. Illustration 3 g00604792
3. If it is necessary to remove the wear sleeve (4) from the crankshaft pulley (3), use a hammer
and a chisel. Hold the chisel at right angles to the surface of the wear sleeve. Tap the wear
sleeve in three places. You can remove the wear sleeve once the tension is released.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g00604778
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20. 1. Put crankshaft pulley (3) in position on the engine.
2. Install washer (2) and nut (1). Use Tool (B) to tighten nut (1) to a torque of 490 ± 10 N·m
(361 ± 7 lb ft).
End By: Install the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 9GR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 9GR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01131366
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
A. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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22. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft front seal (1) .
2. Use Tool (A) and remove crankshaft front seal (1). Remove the seal evenly by alternating
the position of Tool (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 9GR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 9GR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i02080454
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Illustration 1 g00612743
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Install new crankshaft front seal (1) in the front housing with Tool (A) .
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By: Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 9GR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 9GR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615339
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Before removal, ensure that the marks on the timing gears are in alignment. Align the
fuel injection drive gear with the "33" mark with the "3" mark on the idler gear. Make an
alignment of the "2" mark on the camshaft gear with the "22" mark on the idler gear. Align
the "1" mark on the crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder
is at the top center position when these marks are in alignment.
Illustration 1 g00611568
1. Remove idler gear bolt (1) and the washer from the idler gear shaft .
2. Remove thrust plate (2) from the idler gear shaft.
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