This document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B L excavator. The removal procedure involves using lifting equipment to remove the housing, which weighs approximately 65 lbs. Technicians should inspect the oil seal and replace if needed. For installation, technicians clean the mating surfaces, place the housing in position, and install bolts and a new gasket to secure it. They also use a special tool to install a new oil seal and crankshaft wear sleeve.
Caterpillar cat 312 b excavator (prefix 2ns) service repair manual (2ns00001 ...fjsekksmemm
The document provides instructions for removing and installing a flywheel on a Caterpillar 312B excavator engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel out of the housing using a strap and lifting device.
3) Removing the ring gear by heating it and tapping it off.
4) Reversing the process to install a new flywheel, pressing the heated ring gear onto the flywheel if needed.
Caterpillar cat 312 b l track type excavator (prefix 3fs) service repair manu...fjskkksmemm
This document provides instructions for removing and installing a flywheel on a Caterpillar 3064 engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel off using a strap and lifting device, as it weighs 50 kg.
3) Instructions for removing the ring gear by heating and tapping it off.
4) The installation procedure lists cleaning and applying compounds before securing the flywheel back onto the crankshaft using bolts and checking the runout.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before reinstallation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3176C engine. The removal procedure involves disconnecting various sensors and tubes, and removing bolts and gaskets. The installation procedure describes cleaning surfaces, installing new gaskets and bolts, and tightening the bolts in a specific sequence to the correct torques. Replacing damaged threads with Heli-Coils is also described.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 336 f excavator (prefix wcf) service repair manual (wcf00001 ...fjkskedmme
The document provides disassembly instructions for a 336F excavator travel motor over 27 steps. It details removing components like the motor head assembly, piston assemblies, barrel assembly, swashplate, and more. Tools required include a transmission repair stand, lifting eye assembly, driver group, and various bolts, pins and seals. Safety precautions are provided to release spring forces and contain fluids during disassembly.
Caterpillar cat 345 c excavator (prefix jar) service repair manual (jar00001 ...fjkskedmme
This document provides instructions for removing and installing the rear gear group on a 345C excavator. It details:
1) The required tools and parts for the job.
2) The step-by-step removal procedure which includes removing the electric starting motor, flywheel, rear gear components, seals, and bearings.
3) The installation procedure which provides directions for installing the rear gear group components in reverse order and ensuring proper bearing placement and torque specifications are followed.
Caterpillar cat 312 b excavator (prefix 2ns) service repair manual (2ns00001 ...fjsekksmemm
The document provides instructions for removing and installing a flywheel on a Caterpillar 312B excavator engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel out of the housing using a strap and lifting device.
3) Removing the ring gear by heating it and tapping it off.
4) Reversing the process to install a new flywheel, pressing the heated ring gear onto the flywheel if needed.
Caterpillar cat 312 b l track type excavator (prefix 3fs) service repair manu...fjskkksmemm
This document provides instructions for removing and installing a flywheel on a Caterpillar 3064 engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel off using a strap and lifting device, as it weighs 50 kg.
3) Instructions for removing the ring gear by heating and tapping it off.
4) The installation procedure lists cleaning and applying compounds before securing the flywheel back onto the crankshaft using bolts and checking the runout.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before reinstallation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3176C engine. The removal procedure involves disconnecting various sensors and tubes, and removing bolts and gaskets. The installation procedure describes cleaning surfaces, installing new gaskets and bolts, and tightening the bolts in a specific sequence to the correct torques. Replacing damaged threads with Heli-Coils is also described.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 336 f excavator (prefix wcf) service repair manual (wcf00001 ...fjkskedmme
The document provides disassembly instructions for a 336F excavator travel motor over 27 steps. It details removing components like the motor head assembly, piston assemblies, barrel assembly, swashplate, and more. Tools required include a transmission repair stand, lifting eye assembly, driver group, and various bolts, pins and seals. Safety precautions are provided to release spring forces and contain fluids during disassembly.
Caterpillar cat 345 c excavator (prefix jar) service repair manual (jar00001 ...fjkskedmme
This document provides instructions for removing and installing the rear gear group on a 345C excavator. It details:
1) The required tools and parts for the job.
2) The step-by-step removal procedure which includes removing the electric starting motor, flywheel, rear gear components, seals, and bearings.
3) The installation procedure which provides directions for installing the rear gear group components in reverse order and ensuring proper bearing placement and torque specifications are followed.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 336 f l xe excavator (prefix ltp) service repair manual (ltp0...fjkskedmme
This document provides disassembly instructions for the travel motor on a 336F L XE excavator. It lists 27 steps to fully disassemble the travel motor, including removing the head, springs, pistons, barrel assembly, friction plates and other internal components. Detailed illustrations accompany each step to show how to properly remove parts and note their original positions for reassembly. Safety precautions are provided to warn of potential spring forces and contain any released fluids.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat 336 f lxe excavator (prefix naj) service repair manual (naj00...fjkskedmme
The document provides instructions for disassembling the travel motor of a 336F XE or 336F LXE excavator. It lists 27 steps to completely disassemble the travel motor, removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, and other internal parts. Precautions are provided to safely release spring forces and properly mark parts for reassembly. Tools required include various bolts, pins, adapters, and pullers to dismantle the motor.
Caterpillar cat 345 c excavator (prefix spc) service repair manual (spc00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It begins with disassembly steps including removing the head, pins, plates, seals, brake piston, separator plates, disks, and rotating group components. Assembly steps are then listed in reverse order and include installing seals, spacers, piston assemblies, springs and other components back into the travel motor housing. Precautions are given such as cleaning parts and applying lubricant before assembly.
Caterpillar cat 336 f l excavator (prefix kcs) service repair manual (kcs0000...fjkskedmme
This document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the combustion head, ARD nozzle heater relay, ARD fuel solenoid valve, exhaust manifold, and exhaust elbow. The procedures describe disconnecting electrical connections and fluid lines, removing mounting hardware, and replacing gaskets and seals before reinstalling parts in the reverse order of removal. Safety precautions are provided regarding preventing contamination, allowing components to cool, and using approved lubricants.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure involving 5 steps of disconnecting components and identifying parts.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 336 f lxe excavator (prefix pfl) service repair manual (pfl00...fjkskedmme
This document provides instructions for disassembling the travel motor on 336F XE and 336F LXE excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates. Detailed illustrations accompany each step to show how to position tools and disassemble individual parts. Safety notices warn of potential spring forces and ensure fluids are contained.
Caterpillar cat 340 f excavator (prefix rbd) service repair manual (rbd00001 ...fjsekdmmeed
This document provides instructions for removing and installing the fuel manifold (rail) on a C9.3 engine. The removal procedure involves disconnecting harness assemblies, tube assemblies, and removing bolts to access the fuel manifold. Sensors, solenoid valves, and other components are then removed from the manifold. Installation is the reverse of removal, with all components torqued to the specified values. Safety notices warn of hazards from high pressure fuel and ensure cleanliness to prevent contamination of fuel system components.
Caterpillar cat 320 c l 320cl excavator (prefix sbn) service repair manual (s...ujfjjkskkemmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel using various tools.
- Removing the crankshaft rear seal and wear sleeve.
- Installing a new crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
The document gives detailed step-by-step instructions and illustrations for performing maintenance on these components. Safety notices are included and required tools are listed.
Caterpillar cat 330 d excavator (prefix eah) service repair manual (eah00001 ...hhjsekmdmm
This document provides instructions for disassembling and assembling the swing drive of 330D and 330D L excavator models. The disassembly procedure involves removing 17 parts from the swing drive including the cover, carrier assemblies, gears, and housing. The assembly procedure describes installing these 17 parts in the reverse order and includes cleaning, lubricating, and setting components into place using various tools. Proper alignment and torque specifications are noted throughout.
Caterpillar cat 325 f lcr excavator (prefix xaa) service repair manual (xaa00...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps for disassembly, including removing the head, check valve assemblies, fittings, seals, pistons, and other components. It then describes 11 steps for assembly, including installing seals, bearings, keys, and other parts in the reverse order of disassembly. Personal protective equipment is recommended and cleaning and lubrication of parts is emphasized throughout the process.
Caterpillar cat 312 b track type excavator (prefix 3fs) service repair manual...fjskkksmemm
This document provides instructions for removing and installing a flywheel on a Caterpillar 3064 engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel off using a strap and lifting device, as it weighs 50 kg.
3) Instructions for removing the ring gear by heating and tapping it off.
4) The installation procedure lists cleaning and applying compounds before securing the flywheel back onto the crankshaft using bolts and rings.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1. Removing the flywheel, inner ring, and adapter to access the flywheel housing.
2. Using lifting straps and tools to remove the flywheel housing, which weighs 50 kg.
3. Cleaning and inspecting the housing, flywheel, and related components before reinstallation. Precautions are given to prevent contamination.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve using a special tool during reinstallation.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing.
3) Securing the housing with bolts and installing a new oil seal and crankshaft sleeve.
Caterpillar Cat 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual (2NS00001...fusjekkdmdmd2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve with special tools during reinstallation.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing twelve bolts and the adapter to separate the housing from the flywheel.
2) Installing a new housing by positioning the adapter and securing it with twelve bolts.
3) Checking the flywheel runout after installation to ensure proper alignment.
Caterpillar Cat 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual (2NS00001...f8usejkddmmd
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the adapter from the flywheel housing and remove the adapter.
2) Removing bolts to separate the inner ring from the flywheel and removing the inner ring.
3) Using lifting tools to remove the flywheel from the housing, which weighs 50kg.
4) Reversing the removal steps to install the flywheel housing, including securing the flywheel to the crankshaft with bolts and checking flywheel runout.
Caterpillar cat 312 b excavator (prefix 2ns) service repair manual (2ns00001 ...kmdddmm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve with special tools during reinstallation.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 336 f l xe excavator (prefix ltp) service repair manual (ltp0...fjkskedmme
This document provides disassembly instructions for the travel motor on a 336F L XE excavator. It lists 27 steps to fully disassemble the travel motor, including removing the head, springs, pistons, barrel assembly, friction plates and other internal components. Detailed illustrations accompany each step to show how to properly remove parts and note their original positions for reassembly. Safety precautions are provided to warn of potential spring forces and contain any released fluids.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat 336 f lxe excavator (prefix naj) service repair manual (naj00...fjkskedmme
The document provides instructions for disassembling the travel motor of a 336F XE or 336F LXE excavator. It lists 27 steps to completely disassemble the travel motor, removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, and other internal parts. Precautions are provided to safely release spring forces and properly mark parts for reassembly. Tools required include various bolts, pins, adapters, and pullers to dismantle the motor.
Caterpillar cat 345 c excavator (prefix spc) service repair manual (spc00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It begins with disassembly steps including removing the head, pins, plates, seals, brake piston, separator plates, disks, and rotating group components. Assembly steps are then listed in reverse order and include installing seals, spacers, piston assemblies, springs and other components back into the travel motor housing. Precautions are given such as cleaning parts and applying lubricant before assembly.
Caterpillar cat 336 f l excavator (prefix kcs) service repair manual (kcs0000...fjkskedmme
This document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the combustion head, ARD nozzle heater relay, ARD fuel solenoid valve, exhaust manifold, and exhaust elbow. The procedures describe disconnecting electrical connections and fluid lines, removing mounting hardware, and replacing gaskets and seals before reinstalling parts in the reverse order of removal. Safety precautions are provided regarding preventing contamination, allowing components to cool, and using approved lubricants.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure involving 5 steps of disconnecting components and identifying parts.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 336 f lxe excavator (prefix pfl) service repair manual (pfl00...fjkskedmme
This document provides instructions for disassembling the travel motor on 336F XE and 336F LXE excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates. Detailed illustrations accompany each step to show how to position tools and disassemble individual parts. Safety notices warn of potential spring forces and ensure fluids are contained.
Caterpillar cat 340 f excavator (prefix rbd) service repair manual (rbd00001 ...fjsekdmmeed
This document provides instructions for removing and installing the fuel manifold (rail) on a C9.3 engine. The removal procedure involves disconnecting harness assemblies, tube assemblies, and removing bolts to access the fuel manifold. Sensors, solenoid valves, and other components are then removed from the manifold. Installation is the reverse of removal, with all components torqued to the specified values. Safety notices warn of hazards from high pressure fuel and ensure cleanliness to prevent contamination of fuel system components.
Caterpillar cat 320 c l 320cl excavator (prefix sbn) service repair manual (s...ujfjjkskkemmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel using various tools.
- Removing the crankshaft rear seal and wear sleeve.
- Installing a new crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
The document gives detailed step-by-step instructions and illustrations for performing maintenance on these components. Safety notices are included and required tools are listed.
Caterpillar cat 330 d excavator (prefix eah) service repair manual (eah00001 ...hhjsekmdmm
This document provides instructions for disassembling and assembling the swing drive of 330D and 330D L excavator models. The disassembly procedure involves removing 17 parts from the swing drive including the cover, carrier assemblies, gears, and housing. The assembly procedure describes installing these 17 parts in the reverse order and includes cleaning, lubricating, and setting components into place using various tools. Proper alignment and torque specifications are noted throughout.
Caterpillar cat 325 f lcr excavator (prefix xaa) service repair manual (xaa00...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps for disassembly, including removing the head, check valve assemblies, fittings, seals, pistons, and other components. It then describes 11 steps for assembly, including installing seals, bearings, keys, and other parts in the reverse order of disassembly. Personal protective equipment is recommended and cleaning and lubrication of parts is emphasized throughout the process.
Caterpillar cat 312 b track type excavator (prefix 3fs) service repair manual...fjskkksmemm
This document provides instructions for removing and installing a flywheel on a Caterpillar 3064 engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel off using a strap and lifting device, as it weighs 50 kg.
3) Instructions for removing the ring gear by heating and tapping it off.
4) The installation procedure lists cleaning and applying compounds before securing the flywheel back onto the crankshaft using bolts and rings.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1. Removing the flywheel, inner ring, and adapter to access the flywheel housing.
2. Using lifting straps and tools to remove the flywheel housing, which weighs 50 kg.
3. Cleaning and inspecting the housing, flywheel, and related components before reinstallation. Precautions are given to prevent contamination.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve using a special tool during reinstallation.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing.
3) Securing the housing with bolts and installing a new oil seal and crankshaft sleeve.
Caterpillar Cat 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual (2NS00001...fusjekkdmdmd2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve with special tools during reinstallation.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing twelve bolts and the adapter to separate the housing from the flywheel.
2) Installing a new housing by positioning the adapter and securing it with twelve bolts.
3) Checking the flywheel runout after installation to ensure proper alignment.
Caterpillar Cat 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual (2NS00001...f8usejkddmmd
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the adapter from the flywheel housing and remove the adapter.
2) Removing bolts to separate the inner ring from the flywheel and removing the inner ring.
3) Using lifting tools to remove the flywheel from the housing, which weighs 50kg.
4) Reversing the removal steps to install the flywheel housing, including securing the flywheel to the crankshaft with bolts and checking flywheel runout.
Caterpillar cat 312 b excavator (prefix 2ns) service repair manual (2ns00001 ...kmdddmm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve with special tools during reinstallation.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing the flywheel, adapter, inner ring, and bolts securing the flywheel to the crankshaft.
2) Installing the flywheel using lifting tools, bolts, and checking runout with a gauge.
3) Removing the crankshaft rear seal and wear sleeve using drilling, hammer, and distorter tools.
4) Installing a new rear seal and wear sleeve using a installer, locator, bolts, washer and compound.
Caterpillar Cat 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual (2NS00001...8ufjsekddm8u
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve using a special tool during reinstallation.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve using a special tool during reinstallation.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1. Removing the flywheel, inner ring, and adapter to access the flywheel housing.
2. Using lifting straps and tools to remove the flywheel housing, which weighs 50 kg.
3. Cleaning and inspecting the housing, flywheel, and related components before reinstallation. Precautions are given to prevent contamination.
Caterpillar Cat 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual (2NS00001...ufjksemd8ujd
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the adapter, then removing the adapter from the flywheel housing.
2) Using lifting tools to remove the flywheel, which weighs 50kg.
3) Reinstallation involves using lifting tools to position the flywheel, installing bolts to secure it, and reattaching the adapter with bolts and washers. Proper torque is required on all fasteners.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing twelve bolts and the adapter to separate the housing from the flywheel.
2) Installing a new housing by positioning the adapter and securing it with twelve bolts.
3) Checking the flywheel runout after installation to ensure proper alignment.
Caterpillar cat 312 b l excavator (prefix 2ns) service repair manual (2ns0000...kmdddmm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the adapter, then removing the adapter from the flywheel housing.
2) Using lifting tools to remove the flywheel, which weighs 50kg.
3) Reinstallation involves using lifting tools to position the flywheel, installing bolts to secure it, and reattaching the adapter with bolts and washers. Proper torque is required on all fasteners.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 2NS) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Using lifting equipment to remove the flywheel housing and check the oil seal for wear.
2) Cleaning the mating surfaces and installing a new gasket before reinstalling the housing with bolts.
3) Installing a new oil seal and crankshaft wear sleeve using a special tool during reinstallation.
Similar to Caterpillar cat 312 b track type excavator (prefix 3fs) service repair manual (3fs00001 and up) (16)
Daewoo doosan solar 140 w v wheel excavator operator and maintenance manualidkkdmmd
The document provides safety information and instructions for operating and maintaining a Daewoo excavator. It includes locations of safety labels on the machine, precautions for lifting loads, unauthorized modifications, hazards, starting and operating the machine, maintenance, batteries, towing, shipping and lift capacity tables. Operators and maintenance personnel must read the manual thoroughly before use to safely handle, operate and service the excavator.
Daewoo doosan dx160 w wheel excavator operator and maintenance manualidkkdmmd
The document provides safety information and warnings for operating an excavator. It outlines the location of safety labels on the machine and summaries key safety precautions, including: maintaining a safe distance from power lines, locking windows before raising, turning off the engine and setting the safety lever before leaving the operator's seat, handling batteries and hot fluids carefully, and keeping clear of rotating parts and the swing area of the excavator.
Daewoo doosan dx140 w wheel excavator operator and maintenance manualidkkdmmd
The document provides safety information and warnings for operating an excavator. It outlines the location of safety labels on the machine and summaries key safety precautions, including: never getting under a raised machine, keeping a safe distance from power lines, lowering equipment and turning off the machine before leaving the operator's seat, handling batteries and hot fluids carefully, and keeping clear of rotating parts and the swing area of the machine.
Daewoo doosan dl420 wheel loader operator and maintenance manualidkkdmmd
1. The document provides operation and maintenance instructions for a Doosan wheel loader model DL420.
2. Safety information is categorized into sections such as general safety, maintenance safety, and transportation safety.
3. The document outlines machine components, controls, functions, safety labels, and procedures for operation, maintenance, and transportation.
Daewoo doosan dl300 wheel loader operator and maintenance manualidkkdmmd
This document provides operation and maintenance instructions for a Doosan wheel loader model K1010630BE. It contains safety information and warnings, descriptions of machine controls and components, operating procedures, maintenance instructions, and specifications. Owners and operators are advised to read and understand the manual fully to safely operate and service the equipment. The manual outlines key safety practices regarding general machine hazards, starting and operating the loader, and maintenance activities.
Daewoo doosan dl200 tc wheel loader operator and maintenance manualidkkdmmd
- The document provides safety information and instructions for operating and maintaining a Doosan wheel loader.
- It identifies the location of safety labels on the machine and warns that unauthorized modifications can create safety hazards.
- General safety rules include using safety features properly, operating only when feeling well, and being aware of hazards like high temperature fluids.
Daewoo doosan dl200 wheel loader operator and maintenance manualidkkdmmd
- The document provides safety information and instructions for operating and maintaining a Doosan wheel loader.
- It identifies the location of safety labels on the machine and warns that unauthorized modifications can create safety hazards.
- General safety rules include using safety features properly, operating only when feeling well, and being aware of hazards like high temperature fluids.
Caterpillar cat 330 f l excavator (prefix wba) service repair manual (wba0000...idkkdmmd
The document provides instructions for disassembling a Caterpillar 330F L excavator travel motor. It lists 28 steps to completely disassemble the travel motor, including removing components like the head, springs, pistons, bearings, and housing. Various tools are required, including bolts, nuts, retaining rings, and pullers to separate the individual parts in a specific sequence. Safety precautions are provided throughout to warn of potential hazards like released spring forces.
Caterpillar cat 330 f l excavator (prefix lcg) service repair manual (lcg0000...idkkdmmd
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It involves removing over 30 components of the final drive including gears, shafts, housings, and seals. Detailed steps are provided with accompanying illustrations. Assembly requires cleaning all parts, checking seals, pressing in new bearing cups, adjusting the bearing preload with shims to the correct measurement, and installing all components in reverse order of disassembly. Tools and materials needed like retaining ring pliers, eyebolts, and sealant are also listed.
Caterpillar cat 330 f l excavator (prefix kfa) service repair manual (kfa0000...idkkdmmd
The document provides instructions to remove the vibration damper and pulley assembly from an engine. It involves using guide studs and a torque socket to remove the pulley from the crankshaft adapter. The assembly includes the crankshaft pulley, vibration damper, and crankshaft adapter, and weighs approximately [weight]. Removal of the alternator belt is required first before removing the pulley assembly.
Caterpillar cat 330 f l excavator (prefix jhf) service repair manual (jhf0000...idkkdmmd
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins with disassembly steps including removing the final drive assembly and various gears, shafts, and housings. It then provides assembly steps in reverse order, including pressing in bearings, installing seals, adjusting bearing preload with shims, and reinstalling gears and housings using lifting devices due to the heavy weights involved. Precautions are given to clean parts thoroughly and apply specified threadlockers and sealants during reassembly.
Caterpillar cat 330 f l excavator (prefix hck) service repair manual (hck0000...idkkdmmd
This document provides instructions for disassembling a 330F excavator travel motor. It outlines 28 steps to fully disassemble the travel motor, removing components like the head assembly, housing assembly, brake piston, rotating group, pistons, and other internal parts. Detailed illustrations accompany each step to show how to remove seals, springs, plates, and other pieces using the required tools like lifting devices, pullers, and pressurized air. Safety notices are included throughout to warn of potential injury from released spring forces or pressurized air.
Caterpillar cat 330 f l excavator (prefix ght) service repair manual (ght0000...idkkdmmd
The document provides disassembly instructions for a 330F and 330F L excavator travel motor over 28 steps. It details removing components like the head, brake piston, rotating assembly, pistons, and seals. Tools include an adapter, nuts, threaded rod, eyebolts, drivers, and pullers. Safety notices warn of spring forces, pressurized air, and ensuring fluids are contained.
Caterpillar cat 330 f excavator (prefix wba) service repair manual (wba00001 ...idkkdmmd
The document provides instructions for disassembling a travel motor. It lists 28 steps to completely disassemble the travel motor, removing components like the head, springs, pistons, bearings, seals and other parts. Various tools are required including bolts, nuts, adapters, pullers, presses and other equipment to properly secure, remove and disassemble each component safely. Care must be taken when removing parts under spring pressure or using pressurized air to avoid injury.
Caterpillar cat 330 f excavator (prefix lcg) service repair manual (lcg00001 ...idkkdmmd
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It involves 37 steps to disassemble the final drive which includes removing gears, shafts, carriers, and housing components. The assembly process involves 33 steps including pressing in new bearings, installing seals, adjusting the bearing preload using shims, and reattaching the sprocket housing. Special tools are required and torque specifications and sealant applications are noted throughout.
Caterpillar cat 330 f excavator (prefix kfa) service repair manual (kfa00001 ...idkkdmmd
The document provides instructions for removing and installing a vibration damper and pulley assembly on a Caterpillar C7.1 engine. To remove the assembly, the alternator belt must first be removed. Torx screws are then removed using a socket while the crankshaft is prevented from rotating. The assembly can be removed, along with a friction shim if needed. For installation, the components are reassembled in reverse order using guide studs to align the pulley, and torqueing bolts to specification.
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Caterpillar cat 330 f excavator (prefix hck) service repair manual (hck00001 ...idkkdmmd
This document provides instructions for disassembling a 330F excavator travel motor. It outlines 28 steps to fully disassemble the travel motor, removing components like the head assembly, housing assembly, brake piston, friction discs, and rotating group. Detailed illustrations accompany each step to show how to remove seals, springs, plates, and other parts using the required tools like lifting devices, air pressure, and push-pullers. Safety notices are included throughout to warn of spring forces and pressurized air.
Caterpillar cat 330 f excavator (prefix ght) service repair manual (ght00001 ...idkkdmmd
The document provides disassembly instructions for a 330F and 330F L excavator travel motor over 28 steps. It details removing components like the head, brake piston, rotating assembly, pistons, and seals. Tools include an adapter, nuts, threaded rod, eyebolts, drivers, and pullers. Safety notices warn of spring forces, pressurized air, and ensuring fluids are contained.
Caterpillar cat 330 d2 l excavator (prefix zbf) service repair manual (zbf000...idkkdmmd
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves using various tools to remove over 30 individual parts from the final drive assembly, including gears, shafts, seals, and housings. The assembly process similarly provides step-by-step instructions for installing the parts back onto the transmission repair stand in their original locations and orientations, and applying lubricants and following specific torquing procedures. Cleanliness is emphasized throughout to prevent contamination.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
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Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 3FS
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 3FS00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01567208
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing screws M16 X 2 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00605492
1. Remove twelve bolts (1) and washers from the adapter (2) .
2. Remove the adapter (2) from the flywheel housing.
Illustration 2 g00605497
3. Remove four socket head bolts (3) from the inner ring (4) .
4. Remove the inner ring (4) from the flywheel.
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4. Illustration 3 g00605501
5. Remove six bolts (5) that secure flywheel (6) to the crankshaft. Check all bolts for stripped
threads. Replace the bolts, if necessary.
Illustration 4 g00605504
6. Install Tool (A), a strap, and a suitable lifting device onto the flywheel (6).
7. Use Tool (B) in order to remove the flywheel and ring gear out of the housing. The weight
of the flywheel is 50 kg (110 lb).
8. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 5 g00613038
a. Place the flywheel and ring gear assembly on a suitable support.
Note: Check the flywheel ring gear for the following conditions:cracks, damaged
dowel holes, worn ring gear and damaged ring gear.
Note: Identify the orientation of the old ring gear on the flywheel for proper
positioning, when the new ring gear is installed.
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5. Always wear protective gloves when handling parts that have been
heated.
b. Heat ring gear (7) uniformly.
c. Remove the ring gear (7) by tapping the ring gear all the way around the flywheel
(6) .
d. Reposition the flywheel in order to remove the ring gear.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jun 23 16:32:10 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 3FS
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 3FS00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01567260
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Heat the ring gear to 150 °C (302 °F) in an oven.
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7. b. Press the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g00605504
2. Install Tool (A), a strap, and a suitable lifting device onto flywheel (6) .
3. Install flywheel (6). The weight of the flywheel is 50 kg (110 lb).
Illustration 2 g00605501
4. Install six bolts (5) in order to secure flywheel (6) onto the crankshaft. Tighten the bolts to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tool (A) from the flywheel.
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8. Illustration 3 g00605497
6. Place the inner ring (4) in position on the flywheel.
7. Install four socket head bolts (3) in order to secure the inner ring (4) to the flywheel.
Illustration 4 g00605492
8. Place the adapter (2) in position on the flywheel housing.
9. Install twelve bolts and washers (1) in order to secure the adapter (2) on the flywheel
housing.
10. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jun 23 16:33:09 UTC+0800 2020
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 3FS
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 3FS00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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10. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 3FS
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 3FS00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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12. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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13. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 3FS
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 3FS00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i05421135
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the electric starting motor.
B. Remove the flywheel and ring gear.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 1 g00605593
1. Install Tooling (A) , a strap, and a suitable lifting device onto flywheel housing (2) .
2. Remove bolts (1) and the washers that secure flywheel housing (2) to the cylinder block.
Note: Identify the four shorter bolts for later installation into the flywheel housing.
3. Remove flywheel housing (2) . The weight of the flywheel is approximately.29 kg (65 lb).
4. Check oil seal (3) for serviceability. If necessary, replace the oil seal and crankshaft wear
sleeve.
Illustration 2 g00605601
5. Use Tooling (B) in order to remove the oil seal (3) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
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16. B 9U-6170 Installer Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00605593
1. Clean old gasket material (4) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
2. Place flywheel housing (2) in position on the cylinder block.
3. Install the washers and bolts (1) in order to secure flywheel housing (2) to the cylinder
block.
4. Use Tooling (B) in order to install the oil seal (3) , and the crankshaft wear sleeve (not
shown).
End By:
a. Install the flywheel.
b. Install the electric starting motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 3FS
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 3FS00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01578488
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket (1)
1
( 1 )
Tool (B) is a 46 mm socket.
Start By:
A. Remove the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g00604778
1. Use Tool (B) to remove nut (1) and washer (2) from the threaded end of the crankshaft.
Illustration 2 g00604784
2. Use Tool (A) to remove crankshaft pulley (3) from the engine.
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19. Illustration 3 g00604792
3. If it is necessary to remove the wear sleeve (4) from the crankshaft pulley (3), use a hammer
and a chisel. Hold the chisel at right angles to the surface of the wear sleeve. Tap the wear
sleeve in three places. You can remove the wear sleeve once the tension is released.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g00604778
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20. 1. Put crankshaft pulley (3) in position on the engine.
2. Install washer (2) and nut (1). Use Tool (B) to tighten nut (1) to a torque of 490 ± 10 N·m
(361 ± 7 lb ft).
End By: Install the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 3FS
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 3FS00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01131366
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
A. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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22. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft front seal (1) .
2. Use Tool (A) and remove crankshaft front seal (1). Remove the seal evenly by alternating
the position of Tool (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 3FS
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 3FS00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i02080454
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 1 g00612743
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Install new crankshaft front seal (1) in the front housing with Tool (A) .
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By: Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 3FS
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 3FS00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615339
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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27. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Before removal, ensure that the marks on the timing gears are in alignment. Align the
fuel injection drive gear with the "33" mark with the "3" mark on the idler gear. Make an
alignment of the "2" mark on the camshaft gear with the "22" mark on the idler gear. Align
the "1" mark on the crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder
is at the top center position when these marks are in alignment.
Illustration 1 g00611568
1. Remove idler gear bolt (1) and the washer from the idler gear shaft .
2. Remove thrust plate (2) from the idler gear shaft.
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