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Industrial Fasteners, Nuts & Bolts
Mild Steel and High Tensile Nuts and Bolts,
Hardware Fasteners,
M.S. & H.T. Nuts & Bolts
Manufacturing Plant, Detailed Project Report, Profile, Business Plan,
Industry Trends, Market Research, Survey, Manufacturing Process,
Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost
and Revenue, Plant Economics, Production Schedule, Working Capital
Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected
Balance Sheets, Profitability Ratios, Break Even Analysis
Introduction
Bolts and nuts are one group of industrial fasteners extensively
used in all branches of production activities. Nuts and bolts
consist a major link in the family of industrial fasteners and
are used by every industry. They are used in the production of
all types of physical products especially made from metal and
wood. Bolts and nuts are mostly made from mild steel, but in
small quantities they can also be made from other ferrous and
non-ferrous metals. Nuts and bolts are used for fastening
purpose in industries where there placement of pieces and the
parts is necessary.
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There are many industries producing these nuts and bolts of
various sizes, but the demand too is increasing as well as
the raw material for the product is easily and indigenously
available. During the last four years average annual imports
of nuts and bolts were 40,000 tons. This quantity alone
can justify the establishment of a bolts and nuts producing
plant. With increasing demand for these products, there is
increasing need for such a plant.
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NUTS BOLTS MAKING MARKET POTENTIAL
The demand of nuts and bolts is influenced by the following factors:
 Transportation industries, Railways, aircraft, wagon, bicycles,
automobile, body builders, etc.
 Electrical industries like manufacturing of transformer, electric
motors, fans etc.
 Building activities such as the construction of bridges, fabrication
of various steel structure etc.
 Other heavy and light industries, steel and wooden furniture,
machine tools, agricultural machines and agricultural implements
etc.
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Fasteners industry is evolving from commodities to customized
market since most auto manufacturers have different design
specifications for their assemblies. Fasteners, commonly known as
Nuts, Bolts & Screws find wide application in Automobile,
Agriculture and Engineering Industries. Thus Heavy and Medium
Commercial Vehicles, Light Commercial Vehicles, Utility Vehicles,
Cars, Three Wheelers, Tractors, Heavy Earth Moving Equipments,
Machine Tools, Textile Machinery, Railways, Defence, Power,
Telecommunication, Aircrafts, Space crafts, Air-Conditioning and
Refrigeration etc. need fasteners for sub or main assembly. In
fact there is no assembly complete without fasteners.
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The automotive industry is the largest end-user of fasteners
with the remaining demand coming from sectors like textile
machinery, railway locomotives, construction, computer hardware
and general engineering.
The global market for Industrial Fasteners is forecast to reach
US$81 billion by the year 2018. Key factors fuelling market
growth include revival in motor vehicle production, increased
demand from developing regions, and potential growth in
construction, electrical and electronic, and aerospace sectors.
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Fasteners are also in high demand in the manufacture of
electrical oriented products, such as lightening and wiring
devices, home appliances, and construction equipment.
The highly fragmented industrial fasteners market is
characterized by aggressive competition with several large and
small players competing to maintain their respective market
positions. In various regions, industry consolidation was a
predominant trend as small players merged operations with
larger prominent players to leverage their resources.
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Fasteners have played a major role in the advancement of
the human race since prehistoric days when the caveman
used thongs to hold a rock into the split end of a stick to
make the first axe. Since that day, the progress of
fastening methods and devices includes: wooden pegs;
wedges; the first iron nails; glue; rivets; welding; and
today, a multitude of highly specialized fasteners that
range from simple wooden clothespins to cap screws
made from specialized materials for our space programs.
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Few of us realize the importance that fasteners play in
our way of life. Less than $100 worth of fasteners
represents the difference between a useless pile of parts
and a finished automobile. A $75,000 crawler tractor
would be nothing but scrap iron without a few hundred
dollars worth of nuts and bolts. Without the variety of
fastening devices available to industry, we would have to
do without electricity, city water, natural gas, telephone,
radios, television, refrigeration, transportation, canned
and frozen foods, clothing, shelter, and in fact, almost
every necessity and convenience we take for granted.
Each year, the fastener industry uses over two million
tons of steel to produce more than 200 billion fasteners
in over two million different shapes and sizes. To keep
pace with the rapidly expanding market and increasing
demands for absolute reliability as well as availability, the
fastener industry must continually develop new
materials, improve its manufacturing and distribution
techniques, invent ingenious new parts and gain prestige
in the industrial world. All of these factors compile to
make this one of the most complex industries that exist
in the world today.
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Market Survey
Fasteners
Fasteners mainly cover nuts, bolts, screws,
studs and rivets and are segmented
between MS (mild steel) and HT (high
tensile) fasteners. These fasteners are
used in engineering systems. All types of
fasteners, except high tensile and special
type fasteners, are reserved for the SSI
sector.
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MS fasteners are thus produced mostly in the
unorganized sector, while HT fasteners are
produced by the organized sector, as these
require superior technology which SSI
unorganized sector can ill afford. HT fasteners
are either standard fasteners or specialized
fasteners, the latter being made to meet
specific customer requirements. The industry
has been opened for FDI through direct route,
if the products to be produced are not reserved
for the SSI sector.
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The overall fasteners market is estimated at
about Rs 28 bn. While the organized sector (HT
fasteners) has a share of 65%, the balance of
35% is shared by unorganized sector and imports.
The imports in 2006-07 were Rs 8 bn, leaving Rs
2 bn or 7% as the market for the unorganized
sector in value terms. The market is heavily
dependent on imports which have been growing at
close to 28.5% in recent period.
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General application fasteners are catered to by
the unorganized sector where brand and quality
have little meaning and price is the main criteria
for selection of the supplier. On the other hand,
high tensile fasteners are used in engineering
applications, such as in the automobile, industrial
and other sectors. The varied applications
include construction, railways and the domestic
sectors. The market is made up of OEM or bulk
market; and the replacement market (the retail
market).
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Inspired by the phenomenal growth in the recent
years, the leading companies in the organized
market have regularly been expanding their
capacities. The boom has been due mainly to the
upswing witnessed by the automobile sector, the
main end-user industry, accounting for almost half
of the demand for fasteners. The four major
companies in the industry are Sundaram Fasteners
(turnover Rs 12 bn), the leader; Lakshmi Precision
Screws (Rs 1.9 bn), Mahindra Fasteners (Rs 408.5
mn) and Sterling Tools (Rs. 1.4 bn). Other units,
among the major players, are Guest Keen Williams
(GKW) (Rs 1.1 bn).
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Sundaram Fasteners (SFL) is a highly rated company and
receives orders from overseas markets including those
from the US (General Motors, in particular). The
preferred products are radiator caps and powder metal
parts. Sundaram also supplies cold extruded parts to
Delphi Automotive Systems. Due to better product-mix in
exports and increased sales volume, TVS group's blue
chip, SFL has emerged as a strong player in the high-
tensile fasteners market. Sundaram Fasteners invested
Rs 250 mn for setting up of a greenfield manufacturing
facility in China. The company's revenues from the
Chinese operations account for 25% of its total exports.
The manufacturing unit has an installed capacity of 6,000
tpa.
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Precision Fasteners leads in the industrial
fastener segment. The company started
manufacturing a wide range of Unbrako high-
tensile fasteners' forged components in
collaboration with SPS Technologies Inc of the
US. Precision Fasteners had plans to enter the
automotive fasteners market and was to target
mainly the replacement segment. Its Silvasa
plant capacity was being increased two-fold.
Reasons for buying the report:
• This report helps you to identify a profitable project for investing
or diversifying into by throwing light to crucial areas like industry
size, market potential of the product and reasons for investing in the
product
• This report provides vital information on the product like it’s
characteristics and segmentation
• This report helps you market and place the product correctly by
identifying the target customer group of the product
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• This report helps you understand the viability of the project by
disclosing details like machinery required, project costs and
snapshot of other project financials
• The report provides a glimpse of government regulations
applicable on the industry
• The report provides forecasts of key parameters which helps to
anticipate the industry performance and make sound business
decisions
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Our Approach:
• Our research reports broadly cover Indian markets, present analysis,
outlook and forecast for a period of five years.
• The market forecasts are developed on the basis of secondary
research and are cross-validated through interactions with the
industry players
• We use reliable sources of information and databases. And
information from such sources is processed by us and included in the
report
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Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on M.S. & H.T. Nuts & Bolts” provides an insight
into the M.S. & H.T. Nuts & Bolts market in India with focus on
uses and applications, Manufacturing Process, Process Flow Sheets,
Plant Layout and Project Financials of M.S. & H.T. Nuts & Bolts
project. The report assesses the market sizing and growth of the
India M.S. & H.T. Nuts & Bolts Industry. While expanding a current
business or while venturing into new business, entrepreneurs are
often faced with the dilemma of zeroing in on a suitable
product/line. And before diversifying/venturing into any product,
they wish to study the following aspects of the identified product:
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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
We at NPCS, through our reliable expertise in the project
consultancy and market research field, have demystified the
situation by putting forward the emerging business opportunity in
the M.S. & H.T. Nuts & Bolts sector in India along with its business
prospects. Through this report we have identified M.S. & H.T. Nuts &
Bolts project as a lucrative investment avenue.
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Few Indian Major Players are as under
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Agarwal Bolts Ltd.
Atul Fasteners Ltd.
Caparo Engineering India Pvt. Ltd.
Coventry Spring & Engg. Co. Ltd.
Dev Fasteners Ltd.
G K W Ltd.
G S Auto International Ltd.
Indian Fasteners Ltd.
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Jaico Steel Fasteners Ltd.
Lakshmi Precision Screws Ltd.
Mohindra Fasteners Ltd.
Patton Electro Ltd.
Pooja Forge Ltd.
Precision Fasteners Ltd.
Quick Thread Pvt. Ltd.
Rockfort Fasteners Ltd.
Small Tools Mfg. Co. Of India Ltd.
Sterling Tools Ltd.
Project at a Glance
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COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing
Propose
d Total
Land & Site
Development Exp. 0.00 70.00 70.00Capital 0.00 110.30 110.30
Buildings 0.00 80.00 80.00Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 207.40 207.40
Other Type Share
Capital 0.00 0.00 0.00
Motor Vehicles 0.00 10.00 10.00Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 21.75 21.75Cash Subsidy 0.00 0.00 0.00
Technical Knowhow
& Exp. 0.00 15.00 15.00Internal Cash Accruals 0.00 0.00 0.00
Franchise & Other
Deposits 0.00 0.00 0.00
Long/Medium Term
Borrowings 0.00 330.90 330.90
Preliminary& Pre-
operative Exp 0.00 2.00 2.00Debentures / Bonds 0.00 0.00 0.00
Provision for
Contingencies 0.00 20.00 20.00
Unsecured
Loans/Deposits 0.00 0.00 0.00
Margin Money -
Working Capital 0.00 15.05 15.05
TOTAL 0.00 441.20 441.20TOTAL 0.00 441.20 441.20
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Project at a Glance
Year Annualised Book
Value
Debt Divide
nd
Retained
Earnings
Payou
t
Probab
le
Market
Price
P/E
Ratio
Yield Price/
Book Value
EPS CEPS Per Share
Per
Share Per Share
No.of
Times
Rs Rs Rs Rs Rs % Rs % Rs %
1-
2 4.88 9.14 14.88 24.00 0.00 100.00 4.88 0.00 4.88 1.00 0.00
2- 7.56 11.25 22.44 18.00 0.00 100.00 7.56 0.00 7.56 1.00 0.00
3- 10.23 13.41 32.67 12.00 0.00 100.00 10.23 0.00 10.23 1.00 0.00
4-5 12.83 15.59 45.49 6.00 0.00 100.00 12.83 0.00 12.83 1.00 0.00
5-6 15.34 17.75 60.83 0.00 0.00 100.00 15.34 0.00 15.34 1.00 0.00
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Project at a Glance
Year D. S. C. R. Debt /
-
Deposi
ts Debt
Equity
as-
Equity
Total
Net
Worth
Retur
n on
Net
Wort
h
Profitability Ratio Assets
Turnov
er Ratio
Curre
t Ratio
Individ
ual
Cumulat
ive
Overa
l
GPM PBT PAT Net
Contri
bution
P/V
Ratio
(Number of times)
(Number of
times) % % % % % %
Initia
l 3.00 3.00
1-2
1.34 1.34 1.61 1.61 1.94 26.87 12.21% 9.14% 344.16 58.47 1.26 0.86
2-3 1.61 1.47 0.80 0.80 1.05 30.23 18.05%
12.15%
401.52 58.47 1.39 1.33
3-4 1.94 1.61 1.94 0.37 0.37 0.56 32.51% 22.18%
14.37%
458.88 58.47 1.42 1.91
4-5 2.34 1.77 0.13 0.13 0.28 34.07 25.13%
16.02%
516.24 58.47 1.39 2.60
5-6 2.82 1.94 0.00 0.00 0.13 35.13% 27.26%
17.25%
573.60 58.47 1.31 6.00
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Project at a Glance
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 48.75%
Total BEP (% of Installed Capacity) 53.38%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 24.94%
Payback Period of the Project is ( In Years ) 2.814 Years
Fixed Assets Coverage Ratio ( No. of times ) 3.902
Major Queries/Questions Answered in the Report?
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1. What is M.S. & H.T. Nuts & Bolts industry ?
2. How has the M.S. & H.T. Nuts & Bolts industry
performed so far and how will it perform in the
coming years ?
3. What is the Project Feasibility of a M.S. & H.T. Nuts
& Bolts Plant ?
4. What are the requirements of Working Capital for
setting up a M.S. & H.T. Nuts & Bolts plant ?
5. What is the structure of the M.S. & H.T. Nuts &
Bolts Business and who are the key/major players ?
6. What is the total project cost for setting up M.S. &
H.T. Nuts & Bolts plant ?
7. What are the operating costs for setting up a M.S.
& H.T. Nuts & Bolts plant ?
8. What are the machinery and equipment
requirements for setting up a M.S. & H.T. Nuts &
Bolts plant ?
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9. Who are the Suppliers and Manufacturers of
Plant & Machinery for setting up a M.S. & H.T.
Nuts & Bolts plant ?
10. What are the requirements of raw material for
setting up a M.S. & H.T. Nuts & Bolts plant ?
11. Who are the Suppliers and Manufacturers of Raw
materials for setting up a M.S. & H.T. Nuts & Bolts
plant ?
12. What is the Manufacturing Process and
Formulations of a M.S. & H.T. Nuts & Bolts plant ?
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13. What is the total size of land required for setting up
a M.S. & H.T. Nuts & Bolts plant ?
14. What will be the income and expenditures for a
M.S. & H.T. Nuts & Bolts plant ?
15. What are the Projected Balance Sheets of a M.S. &
H.T. Nuts & Bolts plant ?
16. What are the requirement of utilities and
overheads for setting up a M.S. & H.T. Nuts & Bolts
plant?
17. What is the Built up Area Requirement and cost for
setting up a M.S. & H.T. Nuts & Bolts Business?
18. What are the Personnel (Manpower)
Requirements for setting up a M.S. & H.T. Nuts &
Bolts Business?
19. What are Statistics of Import & Export for M.S.
& H.T. Nuts & Bolts ?
20. What is the time required to break-even?
21.What is the Break-Even Analysis of a M.S. & H.T.
Nuts & Bolts plant?
22.What are the Project financials of a M.S. & H.T.
Nuts & Bolts plant?
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23. What are the Profitability Ratios of a M.S. & H.T.
Nuts & Bolts plant?
24. What is the Sensitivity Analysis-Price/Volume of
a M.S. & H.T. Nuts & Bolts plant?
25. What are the Projected Pay-Back Period and
IRR of a M.S. & H.T. Nuts & Bolts plant?
26. What is the Process Flow Sheet Diagram of a
M.S. & H.T. Nuts & Bolts project?
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27. What are the Market Opportunities for setting
up a M.S. & H.T. Nuts & Bolts plant?
28. What is the Market Study and Assessment for
setting up a M.S. & H.T. Nuts & Bolts plant?
29. What is the Plant Layout for setting up a
M.S. & H.T. Nuts & Bolts Business?
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Table of Contents
of the
Project Report
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1. PROJECT LOCATION
1.1. District Profile & Geotechnical Site Characterization
1.1.1. General
1.1.2. Map
1.1.3. Physical Characteristics
1.1.4. Climate
1.1.5. Transportation and Communications
1.1.6. Economy & Industries
1.1.7. Major Industries
2. INTRODUCTION
2.1. Selection and Analysis
2.2. Effects of Friction
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3. DESIGN
4.QUALITY CONTROL AND STANDARDS
4.1. IS 1363 : 1992
4.2. IS 1367 : 1994
4.3. IS 4206 : 1987
4.MARKET SURVEY
5.1. Fasteners
5.2. Market Structure
6.FINANCIALS & COMPARISON OF MAJOR
INDIAN PLAYERS/COMPANIES
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6.1. About Financial Statements of CMIE Database
6.2. Profits & Appropriations
6.3. Total Liabilities
6.4. Total Assets
6.5. Net Cash Flow from Operating Activities
6.6. Section – I
6.6.1. Name of Company with Contact Details
6.6.2. Name of Director(S)
6.6.3. Plant Capacity
6.6.4. Location of Plant
6.6.5. Name of Raw Material(S) Consumed with Quantity & Cost
6.7. Section – II
6.7.1. Assets
6.8. Cash Flow
6.8.1. Cost as % Ge of Sales
6.8.2. Forex Transaction
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6.8.3. Growth in Assets & Liabilities
6.8.4. Growth in Income & Expenditure
6.8.5. Income & Expenditure
6.8.6. Liabilities
6.8.7. Liquidity Ratios
6.8.8. Profitability Ratio
6.8.9. Profits
6.8.10. Return Ratios
6.8.11. Structure of Assets & Liabilities (%)
6.8.12. Working Capital & Turnover Ratios
7. EXPORT & IMPORT STATISTICS DATA OF INDIA
7.1. Export Statistics Data Nut and Bolt
7.2. Import Statistics Data Nut and Bolt
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8. PRESENT MANUFACTURERS
9. RAW MATERIALS
10.HOW QUALITY CAP SCREWS ARE MADE
11. INDUSTRY ACCEPTED FASTENER HEAD
MARKINGS
12.INDUSTRY ACCEPTED MARKINGS
12.1.1. Prevailing Torque Lock Nuts
12.1.2. Nylon Insert Lock Nut
12.1.3. Fastener Measurement
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13.FINE THREADS VERSUS COARSE THREADS
13.1. Use of Cap Screws That Are Too Long
13.2. Thread Length Formula
14. PLATING - COATINGS & HEAT TREATMENT
14.1. Black Oxide Finish
15. RE-USE OF FASTENERS
15.1. Why Fasteners Fail
15.2. Torque
15.3. Torque Chart Guide
15.4. Metric Torque Chart Guide
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15.5. Fastening – Torque Table
15.6. Metric Threads
15.7. Self-Tapping Screw Drive Types
15.8. Self-Tapping Screw Head Styles
16. FASTENER AND METALLURGICAL
TERMINOLOGY
17. TYPE OF NUTS
17.1. Types
17.2. Locknuts
17.3. Standard Metric Hex Nut Sizes
18. HIGH TENSILE NUTS AND BOLTS
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19. DIAGRAM OF INSPECTION & TEST PLAN
20. MANUFACTURING PROCESS OF NUTS & BOLTS
(M.S. & H.T.)
20.1. Nuts Manufacturing Process
20.2. Bolt Manufacturing Process
21. PROCESS FLOW DIAGRAM OF NUTS
22. PROCESS FLOW DIAGRAM OF BOLTS
23. SUPPLIERS OF PLANT & MACHINERY
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24. SUPPLIERS OF RAW MATERIAL
25. PRODUCT & MACHINERY PHOTOGRAPHS
25.1. Machinery Photographs
25.2. Product Photographs
26. PLANT LAYOUT
Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses
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• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store
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• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....……..9
• Turnover Per Annum ……………………………………….....…10
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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• Annexure 1 :: Cost of Project and Means of Finance
• Annexure 2 :: Profitability and Net Cash Accruals
 Revenue/Income/Realisation
 Expenses/Cost of Products/Services/Items
 Gross Profit
 Financial Charges
 Total Cost of Sales
 Net Profit After Taxes
 Net Cash Accruals
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• Annexure 3 :: Assessment of Working Capital requirements
 Current Assets
 Gross Working Capital
 Current Liabilities
 Net Working Capital
 Working Note for Calculation of Work-in-process
• Annexure 4 :: Sources and Disposition of Funds
• Annexure 5 :: Projected Balance Sheets
 ROI (Average of Fixed Assets)
 RONW (Average of Share Capital)
 ROI (Average of Total Assets)
• Annexure 6 :: Profitability Ratios
 D.S.C.R
 Earnings Per Share (EPS)
 Debt Equity Ratio
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• Annexure 7 :: Break-Even Analysis
 Variable Cost & Expenses
 Semi-Variable/Semi-Fixed Expenses
 Profit Volume Ratio (PVR)
 Fixed Expenses / Cost
 B.E.P
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• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
 Resultant N.P.B.T
 Resultant D.S.C.R
 Resultant PV Ratio
 Resultant DER
 Resultant ROI
 Resultant BEP
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• Annexure 12 :: Shareholding Pattern and Stake Status
 Equity Capital
 Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
 Determined Capacity P.A of Products/Services
 Achievable Efficiency/Yield % of Products/Services/Items
 Net Usable Load/Capacity of Products/Services/Items
 Expected Sales/ Revenue/ Income of Products/ Services/ Items
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• Annexure 14 :: Product wise Domestic Sales
Realisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc.
• Annexure 19 :: Packing Material Cost
• Annexure 20 :: Packing Material Cost Per Unit
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• Annexure 21 :: Employees Expenses
• Annexure 22 :: Fuel Expenses
• Annexure 23 :: Power/Electricity Expenses
• Annexure 24 :: Royalty & Other Charges
• Annexure 25 :: Repairs & Maintenance Expenses
• Annexure 26 :: Other Manufacturing Expenses
• Annexure 27 :: Administration Expenses
• Annexure 28 :: Selling Expenses
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• Annexure 29 :: Depreciation Charges – as per Books
(Total)
• Annexure 30 :: Depreciation Charges – as per Books (P &
M)
• Annexure 31 :: Depreciation Charges - as per IT Act WDV
(Total)
• Annexure 32 :: Depreciation Charges - as per IT Act WDV
(P & M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR
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www.entrepreneurindia.co
Take a look at
NIIR PROJECT CONSULTANCY SERVICES
on #Street View
https://goo.gl/VstWkd
www.entrepreneurindia.co
Locate us on
Google Maps
https://goo.gl/maps/BKkUtq9gevT2
www.entrepreneurindia.co
Niir Project Consultancy Services
106-E, Kamla Nagar, Opp. Spark Mall
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Fax: +91-11-23841561
Website : www.entrepreneurindia.co , www.niir.org
Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView
https://goo.gl/VstWkd
Contact us
An ISO 9001:2008 Company
www.entrepreneurindia.co
o One of the leading reliable names in industrial world for providing
the most comprehensive technical consulting services
o We adopt a systematic approach to provide the strong fundamental
support needed for the effective delivery of services to our Clients’
in India & abroad
www.entrepreneurindia.co
Who are we?
o Project Identification
o Detailed Project Reports/Pre-feasibility Reports
o Market Research Reports
o Technology Books and Directory
o Databases on CD-ROM
o Laboratory Testing Services
o Turnkey Project Consultancy/Solutions
o Entrepreneur India (An Industrial Monthly Journal)
www.entrepreneurindia.co
What do we offer?
o We have two decades long experience in project consultancy and
market research field
o We empower our customers with the prerequisite know-how to take
sound business decisions
o We help catalyze business growth by providing distinctive and
profound market analysis
o We serve a wide array of customers , from individual entrepreneurs
to Corporations and Foreign Investors
o We use authentic & reliable sources to ensure business precision
www.entrepreneurindia.co
How are we different ?
Our Approach
www.entrepreneurindia.co
Requirement collection
Thorough analysis of the project
Economic feasibility study of the Project
Market potential survey/research
Report Compilation
Who do we serve?
o Public-sector Companies
o Corporates
o Government Undertakings
o Individual Entrepreneurs
o NRI’s
o Foreign Investors
o Non-profit Organizations, NBFC’s
o Educational Institutions
o Embassies & Consulates
o Consultancies
o Industry / trade associations
www.entrepreneurindia.co
Sectors We Cover
o Ayurvedic And Herbal Medicines, Herbal Cosmetics
o Alcoholic And Non Alcoholic Beverages, Drinks
o Adhesives, Industrial Adhesive, Sealants, Glues, Gum & Resin
o Activated Carbon & Activated Charcoal
o Aluminium And Aluminium Extrusion Profiles & Sections,
o Bio-fertilizers And Biotechnology
o Breakfast Snacks And Cereal Food
o Bicycle Tyres & Tubes, Bicycle Parts, Bicycle Assembling
www.entrepreneurindia.co
Sectors We Cover Cont…
o Bamboo And Cane Based Projects
o Building Materials And Construction Projects
o Biodegradable & Bioplastic Based Projects
o Chemicals (Organic And Inorganic)
o Confectionery, Bakery/Baking And Other Food
o Cereal Processing
o Coconut And Coconut Based Products
o Cold Storage For Fruits & Vegetables
o Coal & Coal Byproduct
www.entrepreneurindia.co
Sectors We Cover Cont…
o Copper & Copper Based Projects
o Dairy/Milk Processing
o Disinfectants, Pesticides, Insecticides, Mosquito Repellents,
o Electrical, Electronic And Computer based Projects
o Essential Oils, Oils & Fats And Allied
o Engineering Goods
o Fibre Glass & Float Glass
o Fast Moving Consumer Goods
o Food, Bakery, Agro Processing
www.entrepreneurindia.co
Sectors We Cover Cont…
o Fruits & Vegetables Processing
o Ferro Alloys Based Projects
o Fertilizers & Biofertilizers
o Ginger & Ginger Based Projects
o Herbs And Medicinal Cultivation And Jatropha (Biofuel)
o Hotel & Hospitability Projects
o Hospital Based Projects
o Herbal Based Projects
o Inks, Stationery And Export Industries
www.entrepreneurindia.co
Sectors We Cover Cont…
o Infrastructure Projects
o Jute & Jute Based Products
o Leather And Leather Based Projects
o Leisure & Entertainment Based Projects
o Livestock Farming Of Birds & Animals
o Minerals And Minerals
o Maize Processing(Wet Milling) & Maize Based Projects
o Medical Plastics, Disposables Plastic Syringe, Blood Bags
o Organic Farming, Neem Products Etc.
www.entrepreneurindia.co
Sectors We Cover Cont…
o Paints, Pigments, Varnish & Lacquer
o Paper And Paper Board, Paper Recycling Projects
o Printing Inks
o Packaging Based Projects
o Perfumes, Cosmetics And Flavours
o Power Generation Based Projects & Renewable Energy Based
Projects
o Pharmaceuticals And Drugs
o Plantations, Farming And Cultivations
o Plastic Film, Plastic Waste And Plastic Compounds
o Plastic, PVC, PET, HDPE, LDPE Etc.
www.entrepreneurindia.co
Sectors We Cover Cont…
o Potato And Potato Based Projects
o Printing And Packaging
o Real Estate, Leisure And Hospitality
o Rubber And Rubber Products
o Soaps And Detergents
o Stationary Products
o Spices And Snacks Food
o Steel & Steel Products
o Textile Auxiliary And Chemicals
www.entrepreneurindia.co
Sectors We Cover Cont…
o Township & Residential Complex
o Textiles And Readymade Garments
o Waste Management & Recycling
o Wood & Wood Products
o Water Industry(Packaged Drinking Water & Mineral
Water)
o Wire & Cable
www.entrepreneurindia.co
Niir Project Consultancy Services
106-E, Kamla Nagar, Opp. Spark Mall
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Fax: +91-11-23841561
Website : www.entrepreneurindia.co , www.niir.org
Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView
https://goo.gl/VstWkd
Contact us
https://www.linkedin.com/company/niir-project-
consultancy-services
https://www.facebook.com/NIIR.ORG
https://www.youtube.com/user/NIIRproject
https://plus.google.com/+EntrepreneurIndiaNewDelhi
https://twitter.com/npcs_in
 https://www.pinterest.com/npcsindia/
www.entrepreneurindia.co
Follow us
For more information, visit us at:
www.niir.org
www.entrepreneurindia.co

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Industrial Fasteners, Nuts and Bolts, Mild Steel and High Tensile Nuts and Bolts, hardware fasteners, M.S. and H.T. Nuts and Bolts Manufacturing Plant, Detailed Project Report

  • 1. Industrial Fasteners, Nuts & Bolts Mild Steel and High Tensile Nuts and Bolts, Hardware Fasteners, M.S. & H.T. Nuts & Bolts Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis
  • 2. Introduction Bolts and nuts are one group of industrial fasteners extensively used in all branches of production activities. Nuts and bolts consist a major link in the family of industrial fasteners and are used by every industry. They are used in the production of all types of physical products especially made from metal and wood. Bolts and nuts are mostly made from mild steel, but in small quantities they can also be made from other ferrous and non-ferrous metals. Nuts and bolts are used for fastening purpose in industries where there placement of pieces and the parts is necessary. www.entrepreneurindia.co
  • 3. There are many industries producing these nuts and bolts of various sizes, but the demand too is increasing as well as the raw material for the product is easily and indigenously available. During the last four years average annual imports of nuts and bolts were 40,000 tons. This quantity alone can justify the establishment of a bolts and nuts producing plant. With increasing demand for these products, there is increasing need for such a plant. www.entrepreneurindia.co
  • 4. NUTS BOLTS MAKING MARKET POTENTIAL The demand of nuts and bolts is influenced by the following factors:  Transportation industries, Railways, aircraft, wagon, bicycles, automobile, body builders, etc.  Electrical industries like manufacturing of transformer, electric motors, fans etc.  Building activities such as the construction of bridges, fabrication of various steel structure etc.  Other heavy and light industries, steel and wooden furniture, machine tools, agricultural machines and agricultural implements etc. www.entrepreneurindia.co
  • 5. Fasteners industry is evolving from commodities to customized market since most auto manufacturers have different design specifications for their assemblies. Fasteners, commonly known as Nuts, Bolts & Screws find wide application in Automobile, Agriculture and Engineering Industries. Thus Heavy and Medium Commercial Vehicles, Light Commercial Vehicles, Utility Vehicles, Cars, Three Wheelers, Tractors, Heavy Earth Moving Equipments, Machine Tools, Textile Machinery, Railways, Defence, Power, Telecommunication, Aircrafts, Space crafts, Air-Conditioning and Refrigeration etc. need fasteners for sub or main assembly. In fact there is no assembly complete without fasteners. www.entrepreneurindia.co
  • 6. The automotive industry is the largest end-user of fasteners with the remaining demand coming from sectors like textile machinery, railway locomotives, construction, computer hardware and general engineering. The global market for Industrial Fasteners is forecast to reach US$81 billion by the year 2018. Key factors fuelling market growth include revival in motor vehicle production, increased demand from developing regions, and potential growth in construction, electrical and electronic, and aerospace sectors. www.entrepreneurindia.co
  • 7. Fasteners are also in high demand in the manufacture of electrical oriented products, such as lightening and wiring devices, home appliances, and construction equipment. The highly fragmented industrial fasteners market is characterized by aggressive competition with several large and small players competing to maintain their respective market positions. In various regions, industry consolidation was a predominant trend as small players merged operations with larger prominent players to leverage their resources. www.entrepreneurindia.co
  • 8. www.entrepreneurindia.co Fasteners have played a major role in the advancement of the human race since prehistoric days when the caveman used thongs to hold a rock into the split end of a stick to make the first axe. Since that day, the progress of fastening methods and devices includes: wooden pegs; wedges; the first iron nails; glue; rivets; welding; and today, a multitude of highly specialized fasteners that range from simple wooden clothespins to cap screws made from specialized materials for our space programs.
  • 9. www.entrepreneurindia.co Few of us realize the importance that fasteners play in our way of life. Less than $100 worth of fasteners represents the difference between a useless pile of parts and a finished automobile. A $75,000 crawler tractor would be nothing but scrap iron without a few hundred dollars worth of nuts and bolts. Without the variety of fastening devices available to industry, we would have to do without electricity, city water, natural gas, telephone, radios, television, refrigeration, transportation, canned and frozen foods, clothing, shelter, and in fact, almost every necessity and convenience we take for granted.
  • 10. Each year, the fastener industry uses over two million tons of steel to produce more than 200 billion fasteners in over two million different shapes and sizes. To keep pace with the rapidly expanding market and increasing demands for absolute reliability as well as availability, the fastener industry must continually develop new materials, improve its manufacturing and distribution techniques, invent ingenious new parts and gain prestige in the industrial world. All of these factors compile to make this one of the most complex industries that exist in the world today. www.entrepreneurindia.co
  • 11. www.entrepreneurindia.co Market Survey Fasteners Fasteners mainly cover nuts, bolts, screws, studs and rivets and are segmented between MS (mild steel) and HT (high tensile) fasteners. These fasteners are used in engineering systems. All types of fasteners, except high tensile and special type fasteners, are reserved for the SSI sector.
  • 12. www.entrepreneurindia.co MS fasteners are thus produced mostly in the unorganized sector, while HT fasteners are produced by the organized sector, as these require superior technology which SSI unorganized sector can ill afford. HT fasteners are either standard fasteners or specialized fasteners, the latter being made to meet specific customer requirements. The industry has been opened for FDI through direct route, if the products to be produced are not reserved for the SSI sector.
  • 13. www.entrepreneurindia.co The overall fasteners market is estimated at about Rs 28 bn. While the organized sector (HT fasteners) has a share of 65%, the balance of 35% is shared by unorganized sector and imports. The imports in 2006-07 were Rs 8 bn, leaving Rs 2 bn or 7% as the market for the unorganized sector in value terms. The market is heavily dependent on imports which have been growing at close to 28.5% in recent period.
  • 14. www.entrepreneurindia.co General application fasteners are catered to by the unorganized sector where brand and quality have little meaning and price is the main criteria for selection of the supplier. On the other hand, high tensile fasteners are used in engineering applications, such as in the automobile, industrial and other sectors. The varied applications include construction, railways and the domestic sectors. The market is made up of OEM or bulk market; and the replacement market (the retail market).
  • 15. www.entrepreneurindia.co Inspired by the phenomenal growth in the recent years, the leading companies in the organized market have regularly been expanding their capacities. The boom has been due mainly to the upswing witnessed by the automobile sector, the main end-user industry, accounting for almost half of the demand for fasteners. The four major companies in the industry are Sundaram Fasteners (turnover Rs 12 bn), the leader; Lakshmi Precision Screws (Rs 1.9 bn), Mahindra Fasteners (Rs 408.5 mn) and Sterling Tools (Rs. 1.4 bn). Other units, among the major players, are Guest Keen Williams (GKW) (Rs 1.1 bn).
  • 16. www.entrepreneurindia.co Sundaram Fasteners (SFL) is a highly rated company and receives orders from overseas markets including those from the US (General Motors, in particular). The preferred products are radiator caps and powder metal parts. Sundaram also supplies cold extruded parts to Delphi Automotive Systems. Due to better product-mix in exports and increased sales volume, TVS group's blue chip, SFL has emerged as a strong player in the high- tensile fasteners market. Sundaram Fasteners invested Rs 250 mn for setting up of a greenfield manufacturing facility in China. The company's revenues from the Chinese operations account for 25% of its total exports. The manufacturing unit has an installed capacity of 6,000 tpa.
  • 17. www.entrepreneurindia.co Precision Fasteners leads in the industrial fastener segment. The company started manufacturing a wide range of Unbrako high- tensile fasteners' forged components in collaboration with SPS Technologies Inc of the US. Precision Fasteners had plans to enter the automotive fasteners market and was to target mainly the replacement segment. Its Silvasa plant capacity was being increased two-fold.
  • 18. Reasons for buying the report: • This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product • This report provides vital information on the product like it’s characteristics and segmentation • This report helps you market and place the product correctly by identifying the target customer group of the product www.entrepreneurindia.co
  • 19. • This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials • The report provides a glimpse of government regulations applicable on the industry • The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions www.entrepreneurindia.co
  • 20. Our Approach: • Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years. • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report www.entrepreneurindia.co
  • 21. Scope of the Report The report titled “Market Survey cum Detailed Techno Economic Feasibility Report on M.S. & H.T. Nuts & Bolts” provides an insight into the M.S. & H.T. Nuts & Bolts market in India with focus on uses and applications, Manufacturing Process, Process Flow Sheets, Plant Layout and Project Financials of M.S. & H.T. Nuts & Bolts project. The report assesses the market sizing and growth of the India M.S. & H.T. Nuts & Bolts Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product: www.entrepreneurindia.co
  • 22. • Good Present/Future Demand • Export-Import Market Potential • Raw Material & Manpower Availability • Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in the M.S. & H.T. Nuts & Bolts sector in India along with its business prospects. Through this report we have identified M.S. & H.T. Nuts & Bolts project as a lucrative investment avenue. www.entrepreneurindia.co
  • 23. Few Indian Major Players are as under www.entrepreneurindia.co Agarwal Bolts Ltd. Atul Fasteners Ltd. Caparo Engineering India Pvt. Ltd. Coventry Spring & Engg. Co. Ltd. Dev Fasteners Ltd. G K W Ltd. G S Auto International Ltd. Indian Fasteners Ltd.
  • 24. www.entrepreneurindia.co Jaico Steel Fasteners Ltd. Lakshmi Precision Screws Ltd. Mohindra Fasteners Ltd. Patton Electro Ltd. Pooja Forge Ltd. Precision Fasteners Ltd. Quick Thread Pvt. Ltd. Rockfort Fasteners Ltd. Small Tools Mfg. Co. Of India Ltd. Sterling Tools Ltd.
  • 25. Project at a Glance www.entrepreneurindia.co COST OF PROJECT MEANS OF FINANCE Particulars Existing Proposed Total Particulars Existing Propose d Total Land & Site Development Exp. 0.00 70.00 70.00Capital 0.00 110.30 110.30 Buildings 0.00 80.00 80.00Share Premium 0.00 0.00 0.00 Plant & Machineries 0.00 207.40 207.40 Other Type Share Capital 0.00 0.00 0.00 Motor Vehicles 0.00 10.00 10.00Reserves & Surplus 0.00 0.00 0.00 Office Automation Equipments 0.00 21.75 21.75Cash Subsidy 0.00 0.00 0.00 Technical Knowhow & Exp. 0.00 15.00 15.00Internal Cash Accruals 0.00 0.00 0.00 Franchise & Other Deposits 0.00 0.00 0.00 Long/Medium Term Borrowings 0.00 330.90 330.90 Preliminary& Pre- operative Exp 0.00 2.00 2.00Debentures / Bonds 0.00 0.00 0.00 Provision for Contingencies 0.00 20.00 20.00 Unsecured Loans/Deposits 0.00 0.00 0.00 Margin Money - Working Capital 0.00 15.05 15.05 TOTAL 0.00 441.20 441.20TOTAL 0.00 441.20 441.20
  • 26. www.entrepreneurindia.co Project at a Glance Year Annualised Book Value Debt Divide nd Retained Earnings Payou t Probab le Market Price P/E Ratio Yield Price/ Book Value EPS CEPS Per Share Per Share Per Share No.of Times Rs Rs Rs Rs Rs % Rs % Rs % 1- 2 4.88 9.14 14.88 24.00 0.00 100.00 4.88 0.00 4.88 1.00 0.00 2- 7.56 11.25 22.44 18.00 0.00 100.00 7.56 0.00 7.56 1.00 0.00 3- 10.23 13.41 32.67 12.00 0.00 100.00 10.23 0.00 10.23 1.00 0.00 4-5 12.83 15.59 45.49 6.00 0.00 100.00 12.83 0.00 12.83 1.00 0.00 5-6 15.34 17.75 60.83 0.00 0.00 100.00 15.34 0.00 15.34 1.00 0.00
  • 27. www.entrepreneurindia.co Project at a Glance Year D. S. C. R. Debt / - Deposi ts Debt Equity as- Equity Total Net Worth Retur n on Net Wort h Profitability Ratio Assets Turnov er Ratio Curre t Ratio Individ ual Cumulat ive Overa l GPM PBT PAT Net Contri bution P/V Ratio (Number of times) (Number of times) % % % % % % Initia l 3.00 3.00 1-2 1.34 1.34 1.61 1.61 1.94 26.87 12.21% 9.14% 344.16 58.47 1.26 0.86 2-3 1.61 1.47 0.80 0.80 1.05 30.23 18.05% 12.15% 401.52 58.47 1.39 1.33 3-4 1.94 1.61 1.94 0.37 0.37 0.56 32.51% 22.18% 14.37% 458.88 58.47 1.42 1.91 4-5 2.34 1.77 0.13 0.13 0.28 34.07 25.13% 16.02% 516.24 58.47 1.39 2.60 5-6 2.82 1.94 0.00 0.00 0.13 35.13% 27.26% 17.25% 573.60 58.47 1.31 6.00
  • 28. www.entrepreneurindia.co Project at a Glance BEP BEP - Maximum Utilisation Year 5 Cash BEP (% of Installed Capacity) 48.75% Total BEP (% of Installed Capacity) 53.38% IRR, PAYBACK and FACR Internal Rate of Return .. ( In %age ) 24.94% Payback Period of the Project is ( In Years ) 2.814 Years Fixed Assets Coverage Ratio ( No. of times ) 3.902
  • 29. Major Queries/Questions Answered in the Report? www.entrepreneurindia.co 1. What is M.S. & H.T. Nuts & Bolts industry ? 2. How has the M.S. & H.T. Nuts & Bolts industry performed so far and how will it perform in the coming years ? 3. What is the Project Feasibility of a M.S. & H.T. Nuts & Bolts Plant ? 4. What are the requirements of Working Capital for setting up a M.S. & H.T. Nuts & Bolts plant ?
  • 30. 5. What is the structure of the M.S. & H.T. Nuts & Bolts Business and who are the key/major players ? 6. What is the total project cost for setting up M.S. & H.T. Nuts & Bolts plant ? 7. What are the operating costs for setting up a M.S. & H.T. Nuts & Bolts plant ? 8. What are the machinery and equipment requirements for setting up a M.S. & H.T. Nuts & Bolts plant ? www.entrepreneurindia.co
  • 31. 9. Who are the Suppliers and Manufacturers of Plant & Machinery for setting up a M.S. & H.T. Nuts & Bolts plant ? 10. What are the requirements of raw material for setting up a M.S. & H.T. Nuts & Bolts plant ? 11. Who are the Suppliers and Manufacturers of Raw materials for setting up a M.S. & H.T. Nuts & Bolts plant ? 12. What is the Manufacturing Process and Formulations of a M.S. & H.T. Nuts & Bolts plant ? www.entrepreneurindia.co
  • 32. www.entepreneurindia.co 13. What is the total size of land required for setting up a M.S. & H.T. Nuts & Bolts plant ? 14. What will be the income and expenditures for a M.S. & H.T. Nuts & Bolts plant ? 15. What are the Projected Balance Sheets of a M.S. & H.T. Nuts & Bolts plant ? 16. What are the requirement of utilities and overheads for setting up a M.S. & H.T. Nuts & Bolts plant? 17. What is the Built up Area Requirement and cost for setting up a M.S. & H.T. Nuts & Bolts Business?
  • 33. 18. What are the Personnel (Manpower) Requirements for setting up a M.S. & H.T. Nuts & Bolts Business? 19. What are Statistics of Import & Export for M.S. & H.T. Nuts & Bolts ? 20. What is the time required to break-even? 21.What is the Break-Even Analysis of a M.S. & H.T. Nuts & Bolts plant? 22.What are the Project financials of a M.S. & H.T. Nuts & Bolts plant? www.entepreneurindia.co
  • 34. 23. What are the Profitability Ratios of a M.S. & H.T. Nuts & Bolts plant? 24. What is the Sensitivity Analysis-Price/Volume of a M.S. & H.T. Nuts & Bolts plant? 25. What are the Projected Pay-Back Period and IRR of a M.S. & H.T. Nuts & Bolts plant? 26. What is the Process Flow Sheet Diagram of a M.S. & H.T. Nuts & Bolts project? www.entrepreneurindia.co
  • 35. 27. What are the Market Opportunities for setting up a M.S. & H.T. Nuts & Bolts plant? 28. What is the Market Study and Assessment for setting up a M.S. & H.T. Nuts & Bolts plant? 29. What is the Plant Layout for setting up a M.S. & H.T. Nuts & Bolts Business? www.entrepreneurindia.co
  • 36. Table of Contents of the Project Report www.entrepreneurindia.co
  • 37. www.entrepreneurindia.co 1. PROJECT LOCATION 1.1. District Profile & Geotechnical Site Characterization 1.1.1. General 1.1.2. Map 1.1.3. Physical Characteristics 1.1.4. Climate 1.1.5. Transportation and Communications 1.1.6. Economy & Industries 1.1.7. Major Industries 2. INTRODUCTION 2.1. Selection and Analysis 2.2. Effects of Friction
  • 38. www.entrepreneurindia.co 3. DESIGN 4.QUALITY CONTROL AND STANDARDS 4.1. IS 1363 : 1992 4.2. IS 1367 : 1994 4.3. IS 4206 : 1987 4.MARKET SURVEY 5.1. Fasteners 5.2. Market Structure 6.FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIES
  • 39. www.entrepreneurindia.co 6.1. About Financial Statements of CMIE Database 6.2. Profits & Appropriations 6.3. Total Liabilities 6.4. Total Assets 6.5. Net Cash Flow from Operating Activities 6.6. Section – I 6.6.1. Name of Company with Contact Details 6.6.2. Name of Director(S) 6.6.3. Plant Capacity 6.6.4. Location of Plant 6.6.5. Name of Raw Material(S) Consumed with Quantity & Cost 6.7. Section – II 6.7.1. Assets 6.8. Cash Flow 6.8.1. Cost as % Ge of Sales 6.8.2. Forex Transaction
  • 40. www.entrepreneurindia.co 6.8.3. Growth in Assets & Liabilities 6.8.4. Growth in Income & Expenditure 6.8.5. Income & Expenditure 6.8.6. Liabilities 6.8.7. Liquidity Ratios 6.8.8. Profitability Ratio 6.8.9. Profits 6.8.10. Return Ratios 6.8.11. Structure of Assets & Liabilities (%) 6.8.12. Working Capital & Turnover Ratios 7. EXPORT & IMPORT STATISTICS DATA OF INDIA 7.1. Export Statistics Data Nut and Bolt 7.2. Import Statistics Data Nut and Bolt
  • 41. www.entrepreneurindia.co 8. PRESENT MANUFACTURERS 9. RAW MATERIALS 10.HOW QUALITY CAP SCREWS ARE MADE 11. INDUSTRY ACCEPTED FASTENER HEAD MARKINGS 12.INDUSTRY ACCEPTED MARKINGS 12.1.1. Prevailing Torque Lock Nuts 12.1.2. Nylon Insert Lock Nut 12.1.3. Fastener Measurement
  • 42. www.entrepreneurindia.co 13.FINE THREADS VERSUS COARSE THREADS 13.1. Use of Cap Screws That Are Too Long 13.2. Thread Length Formula 14. PLATING - COATINGS & HEAT TREATMENT 14.1. Black Oxide Finish 15. RE-USE OF FASTENERS 15.1. Why Fasteners Fail 15.2. Torque 15.3. Torque Chart Guide 15.4. Metric Torque Chart Guide
  • 43. www.entrepreneurindia.co 15.5. Fastening – Torque Table 15.6. Metric Threads 15.7. Self-Tapping Screw Drive Types 15.8. Self-Tapping Screw Head Styles 16. FASTENER AND METALLURGICAL TERMINOLOGY 17. TYPE OF NUTS 17.1. Types 17.2. Locknuts 17.3. Standard Metric Hex Nut Sizes 18. HIGH TENSILE NUTS AND BOLTS
  • 44. www.entrepreneurindia.co 19. DIAGRAM OF INSPECTION & TEST PLAN 20. MANUFACTURING PROCESS OF NUTS & BOLTS (M.S. & H.T.) 20.1. Nuts Manufacturing Process 20.2. Bolt Manufacturing Process 21. PROCESS FLOW DIAGRAM OF NUTS 22. PROCESS FLOW DIAGRAM OF BOLTS 23. SUPPLIERS OF PLANT & MACHINERY
  • 45. www.entrepreneurindia.co 24. SUPPLIERS OF RAW MATERIAL 25. PRODUCT & MACHINERY PHOTOGRAPHS 25.1. Machinery Photographs 25.2. Product Photographs 26. PLANT LAYOUT
  • 46. Project Financials • Project at a Glance Annexure • Assumptions for Profitability workings ………………………..1 • Plant Economics…………………………………………………..2 • Production Schedule………………………………………………3 • Land & Building……………………………………………….……4 Factory Land & Building Site Development Expenses www.entrepreneurindia.co
  • 47. • Plant & Machinery……………………………………………..……..5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.) • Other Fixed Assets………………………………………..........….......6 Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies • Working Capital Requirement Per Month……………………….…7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store www.entrepreneurindia.co
  • 48. • Overheads Required Per Month and Per Annum………….…….…8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses • Salary and Wages …………………………………………....……..9 • Turnover Per Annum ……………………………………….....…10 • Share Capital…………………………………………………….....11 Equity Capital Preference Share Capital www.entrepreneurindia.co
  • 49. • Annexure 1 :: Cost of Project and Means of Finance • Annexure 2 :: Profitability and Net Cash Accruals  Revenue/Income/Realisation  Expenses/Cost of Products/Services/Items  Gross Profit  Financial Charges  Total Cost of Sales  Net Profit After Taxes  Net Cash Accruals www.entrepreneurindia.co
  • 50. www.entrepreneurindia.co • Annexure 3 :: Assessment of Working Capital requirements  Current Assets  Gross Working Capital  Current Liabilities  Net Working Capital  Working Note for Calculation of Work-in-process • Annexure 4 :: Sources and Disposition of Funds
  • 51. • Annexure 5 :: Projected Balance Sheets  ROI (Average of Fixed Assets)  RONW (Average of Share Capital)  ROI (Average of Total Assets) • Annexure 6 :: Profitability Ratios  D.S.C.R  Earnings Per Share (EPS)  Debt Equity Ratio www.entrepreneurindia.co
  • 52. • Annexure 7 :: Break-Even Analysis  Variable Cost & Expenses  Semi-Variable/Semi-Fixed Expenses  Profit Volume Ratio (PVR)  Fixed Expenses / Cost  B.E.P www.entrepreneurindia.co
  • 53. • Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume  Resultant N.P.B.T  Resultant D.S.C.R  Resultant PV Ratio  Resultant DER  Resultant ROI  Resultant BEP www.entrepreneurindia.co
  • 54. • Annexure 12 :: Shareholding Pattern and Stake Status  Equity Capital  Preference Share Capital • Annexure 13 :: Quantitative Details-Output/Sales/Stocks  Determined Capacity P.A of Products/Services  Achievable Efficiency/Yield % of Products/Services/Items  Net Usable Load/Capacity of Products/Services/Items  Expected Sales/ Revenue/ Income of Products/ Services/ Items www.entrepreneurindia.co
  • 55. • Annexure 14 :: Product wise Domestic Sales Realisation • Annexure 15 :: Total Raw Material Cost • Annexure 16 :: Raw Material Cost per unit • Annexure 17 :: Total Lab & ETP Chemical Cost • Annexure 18 :: Consumables, Store etc. • Annexure 19 :: Packing Material Cost • Annexure 20 :: Packing Material Cost Per Unit www.entrepreneurindia.co
  • 56. • Annexure 21 :: Employees Expenses • Annexure 22 :: Fuel Expenses • Annexure 23 :: Power/Electricity Expenses • Annexure 24 :: Royalty & Other Charges • Annexure 25 :: Repairs & Maintenance Expenses • Annexure 26 :: Other Manufacturing Expenses • Annexure 27 :: Administration Expenses • Annexure 28 :: Selling Expenses www.entrepreneurindia.co
  • 57. • Annexure 29 :: Depreciation Charges – as per Books (Total) • Annexure 30 :: Depreciation Charges – as per Books (P & M) • Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total) • Annexure 32 :: Depreciation Charges - as per IT Act WDV (P & M) • Annexure 33 :: Interest and Repayment - Term Loans • Annexure 34 :: Tax on Profits • Annexure 35 :: Projected Pay-Back Period and IRR www.entrepreneurindia.co
  • 58. Niir Project Consultancy Services (NPCS) can provide Detailed Project Report on M.S. & H.T. Nuts & Bolts See more http://goo.gl/VQRcp2 http://goo.gl/7ywFoo http://goo.gl/kCDdu2 http://goo.gl/4os7IE www.entrepreneurindia.co
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  • 62. Niir Project Consultancy Services 106-E, Kamla Nagar, Opp. Spark Mall New Delhi-110007, India. Email: npcs.ei@gmail.com , info@entrepreneurindia.co Tel: +91-11-23843955, 23845654, 23845886, 8800733955 Mobile: +91-9811043595 Fax: +91-11-23841561 Website : www.entrepreneurindia.co , www.niir.org Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView https://goo.gl/VstWkd Contact us
  • 63. An ISO 9001:2008 Company www.entrepreneurindia.co
  • 64. o One of the leading reliable names in industrial world for providing the most comprehensive technical consulting services o We adopt a systematic approach to provide the strong fundamental support needed for the effective delivery of services to our Clients’ in India & abroad www.entrepreneurindia.co Who are we?
  • 65. o Project Identification o Detailed Project Reports/Pre-feasibility Reports o Market Research Reports o Technology Books and Directory o Databases on CD-ROM o Laboratory Testing Services o Turnkey Project Consultancy/Solutions o Entrepreneur India (An Industrial Monthly Journal) www.entrepreneurindia.co What do we offer?
  • 66. o We have two decades long experience in project consultancy and market research field o We empower our customers with the prerequisite know-how to take sound business decisions o We help catalyze business growth by providing distinctive and profound market analysis o We serve a wide array of customers , from individual entrepreneurs to Corporations and Foreign Investors o We use authentic & reliable sources to ensure business precision www.entrepreneurindia.co How are we different ?
  • 67. Our Approach www.entrepreneurindia.co Requirement collection Thorough analysis of the project Economic feasibility study of the Project Market potential survey/research Report Compilation
  • 68. Who do we serve? o Public-sector Companies o Corporates o Government Undertakings o Individual Entrepreneurs o NRI’s o Foreign Investors o Non-profit Organizations, NBFC’s o Educational Institutions o Embassies & Consulates o Consultancies o Industry / trade associations www.entrepreneurindia.co
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  • 77. Niir Project Consultancy Services 106-E, Kamla Nagar, Opp. Spark Mall New Delhi-110007, India. Email: npcs.ei@gmail.com , info@entrepreneurindia.co Tel: +91-11-23843955, 23845654, 23845886, 8800733955 Mobile: +91-9811043595 Fax: +91-11-23841561 Website : www.entrepreneurindia.co , www.niir.org Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView https://goo.gl/VstWkd Contact us
  • 79. For more information, visit us at: www.niir.org www.entrepreneurindia.co