The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
This document provides instructions for removing and installing a unit injector, unit injector sleeve, and turbocharger from a C9.3 Industrial Engine. The unit injector removal procedure involves disconnecting electrical and fuel lines, loosening mounting bolts, and extracting the injector. Installation requires cleaning, lubricating seals, and tightening bolts. The sleeve procedure includes draining coolant, cutting threads to remove the old sleeve, cleaning the bore, applying retaining compound to the new sleeve, and installing with a hammer and driver. The turbocharger removal involves disconnecting coolant and air lines and removing mounting nuts. Installation requires applying anti-seize to bolts and tightening clamps and nuts.
Caterpillar cat 226 b skid steer loader (prefix mjh) service repair manual (m...ujfdujjskkekmd
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 226B skid steer loader. The removal process involves:
1) Removing fuel injection lines and disconnecting any flexible fuel return hoses
2) Gradually loosening fasteners to remove the pump from the cylinder block
3) Recording shim thickness for reinstallation
The installation process is the reverse, ensuring the correct shim thickness is used to set fuel injection timing. Proper cleaning and torque specifications are also provided.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine. The removal procedure involves removing bolts to detach the front housing from the cylinder block and oil pan. Installation requires replacing the gasket, applying sealant, installing bolts in the correct sequence, and ensuring proper alignment. Proper cleaning and containment of fluids is emphasized.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
This document provides instructions for removing and installing a unit injector, unit injector sleeve, and turbocharger from a C9.3 Industrial Engine. The unit injector removal procedure involves disconnecting electrical and fuel lines, loosening mounting bolts, and extracting the injector. Installation requires cleaning, lubricating seals, and tightening bolts. The sleeve procedure includes draining coolant, cutting threads to remove the old sleeve, cleaning the bore, applying retaining compound to the new sleeve, and installing with a hammer and driver. The turbocharger removal involves disconnecting coolant and air lines and removing mounting nuts. Installation requires applying anti-seize to bolts and tightening clamps and nuts.
Caterpillar cat 226 b skid steer loader (prefix mjh) service repair manual (m...ujfdujjskkekmd
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 226B skid steer loader. The removal process involves:
1) Removing fuel injection lines and disconnecting any flexible fuel return hoses
2) Gradually loosening fasteners to remove the pump from the cylinder block
3) Recording shim thickness for reinstallation
The installation process is the reverse, ensuring the correct shim thickness is used to set fuel injection timing. Proper cleaning and torque specifications are also provided.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine. The removal procedure involves removing bolts to detach the front housing from the cylinder block and oil pan. Installation requires replacing the gasket, applying sealant, installing bolts in the correct sequence, and ensuring proper alignment. Proper cleaning and containment of fluids is emphasized.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 323 d l excavator (prefix nzf) service repair manual (nzf0000...fjjsekmsmmes
This service manual provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using special tools to compress the valve springs, remove the keepers, and access the valves. The springs must be removed and installed in pairs per cylinder to ensure proper valve timing. Technicians are advised to clean all parts thoroughly and position the pistons carefully before compressing the springs.
Caterpillar cat 312 d excavator (prefix hjx) service repair manual (hjx00001 ...fksjksmmde
The document provides instructions for removing the rocker shaft and pushrods from a Caterpillar C4.2 engine used in a 312D excavator. It describes:
1) Loosening the harness assembly nuts and disconnecting the harnesses from the electronic unit injectors.
2) Loosening and removing bolts to detach the rocker shaft assembly and pushrods.
3) Disconnecting additional harness assemblies.
The goal is to properly remove the rocker shaft and pushrod components while keeping parts clean to prevent damage and premature wear.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
Caterpillar cat 235 d excavator (prefix 8tj) service repair manual (8tj00001 ...uudfjjjskkemmd
The document provides instructions for installing the cylinder head on a Caterpillar 3306 engine. It describes 16 steps for the installation, including cleaning and preparing surfaces, positioning the cylinder head and installing bolts in a specific sequence and torque pattern. It also describes installing related components like the pushrods, rocker arms and intake/exhaust parts after securing the cylinder head. Proper cleaning and torque specifications are emphasized to ensure correct installation.
Caterpillar cat 216 b skid steer loader (prefix rll) service repair manual (r...uyydfhjjskkmd
This document provides instructions for installing the engine oil pump on a 216B skid steer loader. It describes:
1) Using an alignment tool to install the idler hub into the cylinder block.
2) Lubricating and installing various pump components like the inner rotor and idler gear.
3) Installing retaining rings and checking end play with a feeler gauge.
4) Reinstalling components like the oil strainer if removed previously.
This document provides instructions for removing and installing a turbocharger and exhaust manifold on a 226B2 Skid Steer Loader with a 3024C engine. The turbocharger removal procedure involves loosening hoses, removing bolts and nuts, and removing the turbocharger from the exhaust manifold. The installation procedure specifies cleaning parts and installing in the reverse order while tightening to the specified torques. Similarly, the exhaust manifold removal involves loosening bolts and nuts and removing the manifold and gasket, while installation specifies cleaning, installing a new gasket, and tightening bolts to the specified torques. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 307 e2 mini hydraulic excavator (prefix ce2) service repair m...ujsjfkskemmem
1. The document provides instructions for assembling and disassembling the fuel injection pump and governor for a 307E2 Mini Hydraulic Excavator.
2. The assembly procedure describes installing bearings, gears, springs, and other components onto the fuel camshaft in a specific sequence.
3. The removal procedure explains disconnecting fuel lines, removing mounting nuts and bolts, and carefully extracting the fuel injection pump from the housing. Cleanliness of components is emphasized.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...jdjkskmikdkmd
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...paws21610697
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets if needed. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which requires removing mounting nuts and studs, fuel lines, and installing new gaskets.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fikkskmmdm
The document provides instructions for installing and removing a turbocharger and exhaust manifold on a Caterpillar 330 excavator engine:
1. It describes removing the turbocharger by taking off bolts and tubes connecting it to the engine.
2. Installing the turbocharger involves replacing gaskets and bolts, and connecting the oil tubes.
3. Removing the exhaust manifold requires taking off nuts and a heat shield. Installation is the reverse, replacing gaskets and bolts.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...uddksemd8ud
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 330 d l mobile hydraulic excavator (prefix h3d) service repai...diskdkkdmmd
This document provides instructions for removing and installing a crankshaft rear seal on a 330D L excavator. The removal procedure involves removing the flywheel and then removing the crankshaft rear seal and bolts. The installation procedure specifies cleaning and preparing surfaces, applying sealant, and installing the seal with bolts in a specified tightening sequence. Tools and inspection guidelines are also referenced.
Caterpillar cat 330 d l excavator (prefix thj) service repair manual (thj0000...diskdkkdmmd
The document provides disassembly instructions for a final drive on an excavator model 330D L. It involves removing 32 components in 31 steps, starting with removing the final drive and travel motor. Key steps include removing gears, carriers, shafts, seals and housings using various tools like link brackets, forcing bolts, and presses. Cleanliness is important to prevent dirt from entering during reassembly.
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...diskdkkdmmd
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 330D L excavator with a C9 engine. The summary is:
The rear gear group removal procedure involves using tools to remove retaining bolts, bushings, adapters, bearings, gears and covers. Installation requires matching dimensions and orientations when pressing in new bearings and reinstalling components.
To remove the flywheel, bolts are first removed 180 degrees apart using a guide stud before lifting the flywheel off. Installation involves heating and pressing in a ring gear, lifting the flywheel into place using guide studs, and torquing bolts to the specified value
Caterpillar cat 330 d l excavator (prefix nbd) service repair manual (nbd0000...diskdkkdmmd
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing individual parts like springs pins, washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar cat 330 d l excavator (prefix mwp) service repair manual (mwp0000...diskdkkdmmd
This document provides disassembly and assembly instructions for a 330D L excavator final drive. It lists required tools and steps to remove the travel motor, drain oil, remove the final drive sprocket, cover, carrier assemblies, springs and other components. Detailed illustrations accompany each step to disassemble the planetary gear assemblies, shafts, rings, and other parts of the final drive. Proper safety procedures are noted to relieve spring pressure before removing retaining rings.
Caterpillar cat 330 d l excavator (prefix lrm) service repair manual (lrm0000...diskdkkdmmd
The document provides instructions for removing and installing the final drive and travel motor assembly on an excavator. Key steps include:
1. Removing hydraulic hoses and fittings, separating the track, and using a lever puller and vacuum pump to remove the assembly.
2. Lifting the assembly free using lifting brackets and bolts.
3. Removing sealing rings and the counterbalance valve.
4. Reinstalling involves the reverse of removal steps, including applying anti-seize compound and tightening bolts to the specified torque.
Caterpillar cat 323 d l excavator (prefix nzf) service repair manual (nzf0000...fjjsekmsmmes
This service manual provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using special tools to compress the valve springs, remove the keepers, and access the valves. The springs must be removed and installed in pairs per cylinder to ensure proper valve timing. Technicians are advised to clean all parts thoroughly and position the pistons carefully before compressing the springs.
Caterpillar cat 312 d excavator (prefix hjx) service repair manual (hjx00001 ...fksjksmmde
The document provides instructions for removing the rocker shaft and pushrods from a Caterpillar C4.2 engine used in a 312D excavator. It describes:
1) Loosening the harness assembly nuts and disconnecting the harnesses from the electronic unit injectors.
2) Loosening and removing bolts to detach the rocker shaft assembly and pushrods.
3) Disconnecting additional harness assemblies.
The goal is to properly remove the rocker shaft and pushrod components while keeping parts clean to prevent damage and premature wear.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
Caterpillar cat 235 d excavator (prefix 8tj) service repair manual (8tj00001 ...uudfjjjskkemmd
The document provides instructions for installing the cylinder head on a Caterpillar 3306 engine. It describes 16 steps for the installation, including cleaning and preparing surfaces, positioning the cylinder head and installing bolts in a specific sequence and torque pattern. It also describes installing related components like the pushrods, rocker arms and intake/exhaust parts after securing the cylinder head. Proper cleaning and torque specifications are emphasized to ensure correct installation.
Caterpillar cat 216 b skid steer loader (prefix rll) service repair manual (r...uyydfhjjskkmd
This document provides instructions for installing the engine oil pump on a 216B skid steer loader. It describes:
1) Using an alignment tool to install the idler hub into the cylinder block.
2) Lubricating and installing various pump components like the inner rotor and idler gear.
3) Installing retaining rings and checking end play with a feeler gauge.
4) Reinstalling components like the oil strainer if removed previously.
This document provides instructions for removing and installing a turbocharger and exhaust manifold on a 226B2 Skid Steer Loader with a 3024C engine. The turbocharger removal procedure involves loosening hoses, removing bolts and nuts, and removing the turbocharger from the exhaust manifold. The installation procedure specifies cleaning parts and installing in the reverse order while tightening to the specified torques. Similarly, the exhaust manifold removal involves loosening bolts and nuts and removing the manifold and gasket, while installation specifies cleaning, installing a new gasket, and tightening bolts to the specified torques. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 307 e2 mini hydraulic excavator (prefix ce2) service repair m...ujsjfkskemmem
1. The document provides instructions for assembling and disassembling the fuel injection pump and governor for a 307E2 Mini Hydraulic Excavator.
2. The assembly procedure describes installing bearings, gears, springs, and other components onto the fuel camshaft in a specific sequence.
3. The removal procedure explains disconnecting fuel lines, removing mounting nuts and bolts, and carefully extracting the fuel injection pump from the housing. Cleanliness of components is emphasized.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...jdjkskmikdkmd
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...paws21610697
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets if needed. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which requires removing mounting nuts and studs, fuel lines, and installing new gaskets.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fikkskmmdm
The document provides instructions for installing and removing a turbocharger and exhaust manifold on a Caterpillar 330 excavator engine:
1. It describes removing the turbocharger by taking off bolts and tubes connecting it to the engine.
2. Installing the turbocharger involves replacing gaskets and bolts, and connecting the oil tubes.
3. Removing the exhaust manifold requires taking off nuts and a heat shield. Installation is the reverse, replacing gaskets and bolts.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...uddksemd8ud
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Similar to Caterpillar cat 330 d2 l excavator (prefix xdr) service repair manual (xdr00001 and up) (9)
Caterpillar cat 330 d l mobile hydraulic excavator (prefix h3d) service repai...diskdkkdmmd
This document provides instructions for removing and installing a crankshaft rear seal on a 330D L excavator. The removal procedure involves removing the flywheel and then removing the crankshaft rear seal and bolts. The installation procedure specifies cleaning and preparing surfaces, applying sealant, and installing the seal with bolts in a specified tightening sequence. Tools and inspection guidelines are also referenced.
Caterpillar cat 330 d l excavator (prefix thj) service repair manual (thj0000...diskdkkdmmd
The document provides disassembly instructions for a final drive on an excavator model 330D L. It involves removing 32 components in 31 steps, starting with removing the final drive and travel motor. Key steps include removing gears, carriers, shafts, seals and housings using various tools like link brackets, forcing bolts, and presses. Cleanliness is important to prevent dirt from entering during reassembly.
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...diskdkkdmmd
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 330D L excavator with a C9 engine. The summary is:
The rear gear group removal procedure involves using tools to remove retaining bolts, bushings, adapters, bearings, gears and covers. Installation requires matching dimensions and orientations when pressing in new bearings and reinstalling components.
To remove the flywheel, bolts are first removed 180 degrees apart using a guide stud before lifting the flywheel off. Installation involves heating and pressing in a ring gear, lifting the flywheel into place using guide studs, and torquing bolts to the specified value
Caterpillar cat 330 d l excavator (prefix nbd) service repair manual (nbd0000...diskdkkdmmd
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing individual parts like springs pins, washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar cat 330 d l excavator (prefix mwp) service repair manual (mwp0000...diskdkkdmmd
This document provides disassembly and assembly instructions for a 330D L excavator final drive. It lists required tools and steps to remove the travel motor, drain oil, remove the final drive sprocket, cover, carrier assemblies, springs and other components. Detailed illustrations accompany each step to disassemble the planetary gear assemblies, shafts, rings, and other parts of the final drive. Proper safety procedures are noted to relieve spring pressure before removing retaining rings.
Caterpillar cat 330 d l excavator (prefix lrm) service repair manual (lrm0000...diskdkkdmmd
The document provides instructions for removing and installing the final drive and travel motor assembly on an excavator. Key steps include:
1. Removing hydraulic hoses and fittings, separating the track, and using a lever puller and vacuum pump to remove the assembly.
2. Lifting the assembly free using lifting brackets and bolts.
3. Removing sealing rings and the counterbalance valve.
4. Reinstalling involves the reverse of removal steps, including applying anti-seize compound and tightening bolts to the specified torque.
Caterpillar cat 330 d l excavator (prefix jlp) service repair manual (jlp0000...diskdkkdmmd
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. The steps include removing covers, gears, shafts, seals, and other components. Special tools are required for tasks like removing retaining rings and carrier assemblies. Safety notes are included to clean parts thoroughly before disassembly to prevent dirt intrusion.
Caterpillar cat 330 d l excavator (prefix has) service repair manual (has0000...diskdkkdmmd
The document provides instructions for assembling a swivel component. It describes cleaning the parts thoroughly before assembly and inspecting O-rings and seals for wear. The assembly process involves installing seals and O-rings into the outside housing, positioning the rotor inside the housing, and attaching the housing to the rotor with bolts and washers. Proper cleanliness is emphasized throughout the assembly.
Caterpillar cat 330 d l excavator (prefix gbc) service repair manual (gbc0000...diskdkkdmmd
This document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It outlines the required tools and steps to take the camshaft out of the cylinder block, including removing other components like the rocker arm shaft and front cover first. It then describes how to install the camshaft, making sure to lubricate the lobes and journals and rotate the camshaft to prevent binding. Proper alignment of timing marks is also emphasized when installing the camshaft.
Caterpillar cat 330 d l excavator (prefix ern) service repair manual (ern0000...diskdkkdmmd
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive including removing covers, gears, carriers, shafts, seals and housings. Special tools are required including link brackets and forcing bolts to remove components due to their weight, with some parts weighing up to 550kg. Detailed illustrations accompany each step to show how to disassemble the various components.
Caterpillar cat 330 d l excavator (prefix edx) service repair manual (edx0000...diskdkkdmmd
The document provides instructions for assembling and installing the swing drive of an excavator. It describes applying sealant and installing bearings, gears, housing components, and fasteners in the proper sequence. The assembled swing drive is then installed on the excavator frame using lifting equipment and bolted into place with an alternating tightening pattern to the specified torque.
Caterpillar cat 330 d l excavator (prefix eah) service repair manual (eah0000...diskdkkdmmd
This document provides instructions for disassembling and assembling the swing drive of 330D and 330D L excavator models. The disassembly procedure involves removing 17 total parts from the swing drive including covers, gears, carriers, shafts and seals. The assembly procedure instructs installing these 17 parts in reverse order and includes cleaning and lubricating components before assembly. Tools required include link brackets, nylon slings and pliers.
Caterpillar cat 330 d fm excavator (prefix l2k) service repair manual (l2k000...diskdkkdmmd
This document provides installation instructions for a travel motor on a 330D FM excavator. It includes:
- Cleaning the mating surfaces of the travel motor and final drive.
- Using guide bolts and lifting devices to position the travel motor, then installing securing bolts.
- Connecting hose assemblies and tightening to the specified torque.
- Using guide bolts and two people to position the heavy cover, then installing and tightening cover bolts.
Caterpillar cat 330 d fm excavator (prefix e4k) service repair manual (e4k000...diskdkkdmmd
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists required tools and outlines 33 steps to fully disassemble the final drive. These include removing the travel motor, draining oil, removing the sprocket, cover, carrier assemblies, gears, springs and other components. Detailed illustrations are provided to show how to remove retaining rings, shafts, plates and other parts using various specialty tools. Safety precautions are noted regarding relieving spring pressure and containing fluids.
Caterpillar cat 330 d excavator (prefix thj) service repair manual (thj00001 ...diskdkkdmmd
The document provides disassembly instructions for a final drive on an excavator model 330D L. It involves removing 32 components in 31 steps, starting with removing the final drive and travel motor. Key steps include removing gears, carriers, shafts, seals and housings using various tools like link brackets, forcing bolts, and presses. Cleanliness is important to prevent dirt from entering during reassembly.
Caterpillar cat 330 d excavator (prefix nbd) service repair manual (nbd00001 ...diskdkkdmmd
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing individual parts like springs pins, washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar cat 330 d excavator (prefix gbc) service repair manual (gbc00001 ...diskdkkdmmd
This document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It describes:
1) Removing the rocker arm shaft, front cover, and valve lifters before removing the camshaft.
2) Aligning timing marks and removing bolts and thrust plate to access the camshaft.
3) Lubricating and carefully installing the camshaft, rotating it to prevent binding in the bearings.
Caterpillar cat 330 d excavator (prefix ern) service repair manual (ern00001 ...diskdkkdmmd
This document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. Key steps include removing the final drive cover, gears, carrier assemblies, planetary gear assemblies, and ring gear. Proper safety equipment and lifting devices are required due to the heavy weights involved, such as the 550 kg total weight of the entire final drive assembly. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 330 d excavator (prefix edx) service repair manual (edx00001 ...diskdkkdmmd
The document provides instructions for assembling and installing the swing drive of an excavator. It describes applying sealant and installing bearings, gears, housing components, and fasteners in the proper sequence. The assembled swing drive is then installed on the excavator frame using lifting equipment and bolted into place with an alternating tightening pattern to the specified torque.
Caterpillar cat 330 d excavator (prefix eah) service repair manual (eah00001 ...diskdkkdmmd
This document provides instructions for disassembling and assembling the swing drive of excavator models 330D and 330D L. The disassembly procedure involves removing 17 parts from the swing drive including the cover, carrier assemblies, gears, and housing. The assembly procedure describes installing these 17 parts in the reverse order and includes cleaning, lubricating, and setting components into place using various tools. Proper cleaning and lubrication of parts is emphasized for correct reassembly.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292278
Engine Oil Pump - Install
SMCS - 1304-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
7H-1942 Dial Indicator 1
- Magnetic Base and Stand 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
If any part of the engine oil pump is worn or damaged, the complete
assembly of the engine oil pump must be replaced.
1. Ensure that all components of the engine oil pump are clean and free from wear and
damage. Refer to System Operation, Testing and Adjusting, "Engine Oil Pump - Inspect"
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3. for more information. Replace the complete assembly of the engine oil pump if any of the
components are worn or damaged.
Illustration 1 g03409497
2. If necessary, follow Step 2.a through step 2.d to install cross over tube assembly (14).
a. Install new gasket (17) and new gasket (18).
b. Position cross over tube assembly (14) onto the cylinder block.
c. Install bolts (15) and bolts (16) to cross over tube assembly (14) finger tight.
d. Tighten bolts (15) and bolts (16) to a torque of 22 N·m (195 lb in).
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4. Illustration 2 g03409496
3. If necessary, follow Step 3.a through step 3.d to assemble engine oil pump assembly (2).
a. Lubricate the internal components for the assembly of the engine oil pump with clean
engine oil.
b. Install outer rotor (13) to oil pump assembly (2). Ensure that the outer rotor is
installed in the outer rotor original position and orientation.
c. Install front cover assembly (12) to engine oil pump assembly (2).
d. Install bolts (11) finger tight. Tighten the bolts to a torque of 22 N·m (195 lb in).
4. Ensure that dowel (9) and dowel (10) are correctly located in the housing of engine oil
pump (2).
5. Install bolts (7). Tighten the bolts to a torque of 22 N·m (195 lb in).
6. Install the assembly of engine oil pump (2) to the cylinder block. Ensure that dowel (9) and
dowel (10) are correctly aligned with the holes in the cylinder block.
7. Install bolts (1) to assembly of engine oil pump (2). Tighten the bolts to a torque of 22 N·m
(195 lb in).
8. Use Tooling (A) to check the backlash between idler gear and the crankshaft gear. Refer to
Specifications, "Gear Group (Front)" for more information.
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5. 9. If suction pipe (5) had a support bracket, Follow Step 9.a through Step 9.e in order to install
support bracket and the suction pipe.
a. Install a new gasket (3) (not shown) to suction pipe (5).
b. Install bolts (4) to suction pipe (1).
c. Position the assembly of suction pipe (5) onto oil pump (2). Tighten bolts (4) to a
torque to 22 N·m (195 lb in).
d. Position bracket (8) onto cylinder block and retaining clip. Install bolt (7) to the
bracket. Install bolt (6) to the retaining clip. Hand tighten the bolts.
Note: Ensure the correct location and orientation of the bracket and the retaining clip.
e. Tighten bolt (6) to a torque of 22 N·m (195 lb in).
Tighten bolt (7) to a torque of 44 N·m (32 lb ft).
Note: Ensure that the suction pipe and the bracket are not strained as the bolts are
tightened.
End By:
a. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Install"
for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292437
Water Pump - Remove
SMCS - 1361-011
Removal Procedure
Start By:
a. Remove the fan and the fan pulley. Refer to Disassembly and Assembly, "Fan - Remove
and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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7. 1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the
correct procedure.
2. Loosen the hose clamps and remove the hose from the water pump inlet.
Illustration 1 g03434676
3. Remove bolts (4), bolts (5), and bolts (6). Identify the positions of bolts of different length.
4. Remove water pump (3) from front cover (1).
Note: If necessary, tap the water pump with a soft faced hammer in order to loosen the
water pump.
5. Remove gasket (2).
Copyright 1993 - 2020 Caterpillar Inc.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292436
Water Pump - Install
SMCS - 1361-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Studs
M8 by 90 mm
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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9. 1. Ensure that the water pump is clean and free from wear and damage. If necessary, replace
the water pump. Clean the gasket surface of the water pump.
Illustration 1 g03434736
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10. Illustration 2 g03413498
2. Clean the gasket surface of front cover (1).
3. Install Tooling (A) in Position (X).
4. Use Tooling (A) in order to align new gasket (2) to front cover (1). Install the gasket onto
the front cover.
5. Align water pump (3) to Tooling (A). Install the water pump to front cover (1).
Note: Ensure that the gear of the water pump and the gear of the fuel injection pump mesh.
6. Install bolts (4), bolts (5), and bolts (6). Refer to Illustration 1. Tighten the bolts finger tight.
7. Remove Tooling (A) and install the remaining bolts.
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11. Illustration 3 g03413499
8. Tighten bolts (4), bolts (5), and bolts (6) in the sequence that is shown in Illustration 3 to a
torque of 22 N·m (195 lb in).
9. Install the hose to the water pump inlet. Tighten the hose clamps securely.
10. Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling
System Coolant - Change" for the correct procedure.
End By:
a. Install the fan and the fan pulley. Refer to Disassembly and Assembly, "Fan - Remove and
Install" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292439
Water Temperature Regulator - Remove and Install
SMCS - 1355-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system to a level below the water temperature regulator,
into a suitable container for storage or for disposal. Refer to Operation and Maintenance
Manual, "Cooling System Coolant - Change" for the correct draining procedure.
2. Loosen the hose clamps from the upper radiator hose and disconnect the upper radiator hose
from water temperature regulator housing (2).
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13. Illustration 1 g01336665
Typical example
3. Remove bolts (1) from water temperature regulator housing (2).
4. Remove water temperature regulator housing (2) from the cylinder head.
Note: Note the orientation of the water temperature regulator housing.
Illustration 2 g01336667
Typical example
5. Remove O-ring seal (3) from water temperature regulator housing (2).
Installation Procedure
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14. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that all components of water temperature regulator housing (2) are clean and free of
wear or damage. Check the water temperature regulator for correct operation. Refer to
System Operation, Testing and Adjusting, "Water Temperature Regulator - Test" for the
procedure to test the water temperature regulator. If any components of the water
temperature regulator housing are worn or damaged, the complete assembly must be
replaced.
Illustration 3 g01336667
Typical example
2. If the original water temperature regulator housing is installed, position a new O-ring seal
(3) into the groove in water temperature regulator housing (2).
A new water temperature regulator housing is supplied with a new O-ring seal.
3. Position water temperature regulator housing (2) onto the cylinder head.
Note: Ensure the correct orientation of the water temperature regulator housing.
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15. Illustration 4 g01336665
Typical example
4. Install bolts (1). Tighten bolts (1) to a torque of 44 N·m (32.5 lb ft).
5. Connect the upper radiator hose and tighten the hose clamps.
6. Fill the cooling system to the correct level. Refer to Operation and Maintenance Manual,
"Cooling System Coolant - Check" and Operation and Maintenance Manual, "Cooling
System Coolant - Change" for the correct filling procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292294
Flywheel - Remove - Equipped with Rear Power Take-Off
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Illustration 1 g02062053
1. Remove bolts from Position (X) from flywheel (1).
2. Install Tooling (A) in Position (X) to flywheel (1).
3. Use a suitable lifting device to support the flywheel. The weight of flywheel (2) is
approximately 68 kg (150 lb).
4. Remove remaining bolts (2).
5. Use the lifting device to remove flywheel (1) from the engine.
6. Remove Tooling (A).
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18. Illustration 2 g02062054
7. Inspect flywheel (1) and ring gear (3) for wear and damage. Replace any worn components
or damaged components.
8. To remove flywheel ring gear (3), follow Step 8.a through Step8.b.
a. Place the flywheel assembly on a suitable support.
b. Use a hammer and a punch in order to remove ring gear (3) from flywheel (1).
Note: Identify the orientation of the teeth on the flywheel ring gear.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292296
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g01336668
Typical example
1. Remove bolts from Position (X) from flywheel (1).
2. Install Tooling (A) in Position (X) to flywheel (1).
3. Install a suitable lifting device onto flywheel (1). Support the weight of the flywheel. The
flywheel can weigh 71 kg (156 lb).
4. If necessary, remove bolts (2) that secure the housing for pilot bearing (3) to flywheel (1).
Remove the housing for pilot bearing (3).
5. Remove remaining bolts (4).
6. Use the lifting device to remove the flywheel from the engine.
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21. Illustration 2 g01336669
Typical example
7. Inspect flywheel (1) and ring gear (5) for wear and damage. Replace any worn components
or damaged components.
8. To remove flywheel ring gear (5), follow Step 8.a through Step 8.b.
a. Place the flywheel assembly on a suitable support.
b. Use a hammer and a punch in order to remove ring gear (5) from flywheel (1).
Note: Identify the orientation of the teeth on the flywheel ring gear.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292291
Flywheel - Install - Equipped with Rear Power Take-Off
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Illustration 1 g02062093
Always wear protective gloves when handling parts that have been
heated.
1. If the flywheel ring gear was removed, follow Step 1.a through Step 1.c in order to install
ring gear (3) to flywheel (1).
a. Identify the orientation of teeth (4) on new ring gear (3).
Note: The chamfered side of ring gear teeth (4) must face toward the starting motor
when the flywheel is installed. The chamfered side of ring gear teeth ensures the
correct engagement of the starting motor.
b. Heat flywheel ring gear (3) in an oven to a maximum temperature of 250 °C (482 °F)
prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (3) is correct and quickly install the ring gear
onto flywheel (1).
2. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install" for the
correct procedure.
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24. Illustration 2 g02062053
3. Install a suitable lifting device on flywheel (1). The flywheel can weigh 68 kg (150 lb).
4. Install Tooling (A) in Position (X) on the crankshaft.
5. Use the lifting device to position flywheel (1) onto Tooling (A).
6. Install bolts (2) to flywheel (1).
7. Remove Tooling (A) and install remaining bolts (2) to flywheel (1).
8. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) and (4) to a
torque of 140 N·m (103 lb ft).
9. Remove the lifting device from flywheel (1).
10. Check the run out of the flywheel. Refer to Specifications, "Flywheel" for more
information.
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Wed Jul 15 12:17:07 UTC+0800 2020
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 EXCAVATOR XDR
Configuration: 330D2 L Excavator XDR00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292292
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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27. Illustration 1 g01336671
Typical example
Always wear protective gloves when handling parts that have been
heated.
1. If the flywheel ring gear was removed, follow Step 1.a through Step 1.c in order to install
ring gear (5) to flywheel (1).
a. Identify the orientation of teeth (6) on new ring gear (5).
Note: The chamfered side of ring gear teeth (6) must face toward the starting motor
when the flywheel is installed. The chamfered side of ring gear teeth ensures the
correct engagement of the starting motor.
b. Heat flywheel ring gear (5) in an oven to a maximum temperature of 250 °C (482 °F)
prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (5) is correct and quickly install the ring gear
onto flywheel (1).
2. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install" for the
correct procedure.
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28. Illustration 2 g01336668
Typical example
3. Install a suitable lifting device onto flywheel (1). The flywheel can weigh 71 kg (156 lb).
4. Install Tooling (A) in Position (X) on the crankshaft.
5. Use the lifting device to position flywheel (1) onto Tooling (A).
6. If necessary, install pilot bearing (3) and bolts (2) to flywheel (1).
7. Install bolts (4) to flywheel (1).
8. Remove Tooling (A) and install remaining bolts (4) to flywheel (1).
9. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) and (4) to a
torque of 140 N·m (103 lb ft).
10. Remove the lifting device from flywheel (1).
11. Check the run out of the flywheel. Refer to Specifications, "Flywheel" for further
information.
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
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