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Blackwell 1


Product Work Log

Name Cody J. Blackwell                                           Date 04/18/2012

Product         High-Power Rocket

Date/Time:              Activity:Researched possible rocket      Comment/Suggestions:
12/19/2011              prototypes on Mad Cow Rocketry,          Best bet is piston system
14:36 – 14:51           Public Missiles Ltd. (PML), and          according to project
                        Apogee Components Inc. websites          facilitator and prior
                                                                 experiences with ejection
                                                                 charges
                        Commentary:Discovered stark
                        differences between recovery systems
                        (piston vs. conventional ejection
                        charge)
12/20/2011              Activity: Surveyed Mad Cow Rocketry      Quantum tubing will be best
16:10 – 17:25           and PML for components (tubing,          for this project due to
                        centering rings, shock cords, etc.)      durability and resistance to
                                                                 cracking or “zippering” (tears
                        Commentary: Both websites                that look like zippers)
                        recommended by project facilitator;
                        Public Missiles can ship parts in less
                        time than Mad Cow Rocketry
12/24/2011              Activity:Ordered all parts for rocket    PML site seemed user-
11:14 – 11:34           from PML                                 friendly; I plan to deal with
                                                                 PML again in the future
                        Commentary: Unable to contact Mr.
                        Sharrock due to the holiday; received
                        advice from former student as to
                        which site to use
01/22/2012              Activity:Researched optimum              Major differences in price
17:45 – 18:00           reloadable engines (motors)              between the two vendors;
                                                                 will discuss with facilitator
                        Commentary: AeroTech and Cesaroni
                        seem to offer the best motors for my
                        particular design
Blackwell 2


01/23/2012       Activity: Discussed motor findings        Mr. Sharrock strongly agreed
13:10 – 13:30    with Mr. Sharrock                         that the most expensive
                                                           motors (AeroTech) may not
                 Commentary: I am accustomed to            necessarily be of the best
                 building AeroTech motor kits because      quality; also emphasized that
                 we use them in Aeronautics Club           I use a relatively low-impulse
                                                           motor for NAR Level I
                                                           Certification
01/30/2012       Activity: Returned with motor data        Facilitator recommended
13:10 – 13:30    from AeroTech and Cesaroni                Cesaroni H87 over AeroTech
                                                           H97J due to price,
                 Commentary:Comparisons narrowed           availability, and simplicity of
                 motor choices down to AeroTech H97J       Cesaroni motor casings
                 or Cesaroni H87
02/03/2012       Activity: Inventoried all parts and dry   Decided it will be best to
18:25 – 19:43    fit bulkheads and centering rings;        assemble most rocket
                 sanded centering rings and all            components at home so as
                 cardboard tubing                          not to disturb anyone with
                                                           epoxy fumes and sawdust
                 Commentary: All parts shipped in
                 good condition, none missing
02/07/2012       Activity: Met with project facilitator    Register for National
13:13 – 13:20                                              Association of Rocketry
                 Commentary: Informed Mr. Sharrock         membership in order to do
                 of intent to purchase motor through       Level I Certification; write list
                 Apogee Components Inc.; discussed         of all parts I need from
                 and confirmed possibility of ordering     Apogee
                 the motor through the club
02/13/2012       Activity: Ordered 29mm motor              Reinforced PML’s reliability;
21: 15 – 22:00   retainer from PML                         Mr. Sharrock stressed I use a
                                                           motor retainer earlier in the
                 Commentary: Attempted to order            day, showed me an example
                 similar part from Apogee Components       on one of his rockets
                 Inc. but order could not be processed
                 (no reason given)
Blackwell 3


02/22/2012      Activity:Received motor retainer and        Realized I was not supposed
17:09 – 18:13   began work on rocket                        to glue aft mount ring to tube
                                                            in order to place epoxy fillets
                Commentary: Motor retainer fit              on fin sections inside the
                perfectly in rocket; assembled motor        tube; planned to run epoxy
                mount with retainer, spreading JB           along the root chord (longest
                Weld on retainer and aft mount ring;        part) of all fins before
                epoxied wider shock cord to motor           installation
                mount tube and prepped apparatus for
                installation
02/26/2012      Activity:Continued work on rocket           Must be absolutely sure to
18:20 – 19:40                                               use plastic fin guide when
                Commentary: Glued motor mount into          installing fins to prevent the
                rocket; sanded edges of all three fins      rocket from spinning
                and prepared them for installation          haphazardly during launch
03/02/2012      Activity:Brought rocket in for Mr.          Comments/Suggestions:
7:45 – 8:15     Sharrock to check                           Facilitator suggested I
                                                            purchase 2-in. PVC pipe with
                Commentary: Dry fit all three fins;         caps for both ends and an eye
                discussed with Mr. Sharrock a design        hook to create an altimeter
                flaw where I did not integrate an           chamber in the nosecone
                altimeter section

17:00 – 18:30   Activity: Continued work on rocket          Comments/Suggestions:
                                                            None
                Commentary: Installed fins with epoxy
                fillets (rounded semi-dry glue with
                corner of a gift card); repositioned fins
                with guide when necessary
03/09/2012      Activity: Traveled to Macedonia ACE         Comments/Suggestions:
16:15 – 16:35   Hardware to purchase half-foot of 2-in.     Tubing appears to have
                PVC with tubing cap                         correct dimensions to fit in
                                                            nose cone, but I think the cap
                Commentary: Sales associate was very        might be too wide (later
                helpful, jokingly asking if I was           confirmed)
                making a pipe bomb (!); told of how he
                made a potato cannon using the very
                same type of pipe when he was in high
                school
Blackwell 4


17:30 – 18:45   Activity: Continued to work on rocket    Comments/Suggestions:
                                                         Mr. Sharrock recommended I
                Commentary: Attached and glued           visit Lowe’s Home
                bottom shock cord to piston ring &       Improvement to find some
                bulkhead and glued bulkhead into         kind of cap that will fit inside
                piston tube; discussed design flaw due   the tube
                to the cap for altimeter tube
03/10/2012      Activity: Visited Lowe’s Home            Internal caps will have to be
15:15 – 16:15   Improvement and ACE Hardware for         reinforced with wood blocks
                altimeter hardware components            or something similar

                Commentary: Found & purchased
                internal caps for pipe at Lowe’s, eye
                hook with lag bolt, washer, and nut at
                ACE
03/15/2012      Activity: Updated project worklog        Comments/Suggestions:
16:28 – 17:52   with all activities                      N/A

                Commentary: Simultaneously
                considered altimeter section design
                options

18:00 – 18:15   Activity: Continued work on rocket       Comments/Suggestions:
                                                         Considered dropping the
                Commentary: Tied cone-to-ring            rocket off my deck; decided
                (upper) shock cord to piston ring,       against it due to an
                spread epoxy on leading end of shock     approaching thunderstorm!
                cord
03/18/2012      Activity:Continued work on rocket        Comments/Suggestions:
14:55 – 15:42                                            Previous design poses major
                Commentary: Focused on altimeter         problems (separation of nose
                tubing & nose cone design                cone from shock cord, misuse
                                                         of nose cone’s shock cord
                                                         eyelets); considering a new
                                                         design that will eliminate
                                                         possibility of damaging the
                                                         altimeter
Blackwell 5


03/23/2012          Activity: Met with facilitator for last   Comments/Suggestions:
13:15 – 13:30       time before launch                        None

                    Commentary: Discussed and agreed on
                    final altimeter design
03/27/2012          Activity:Sanded coupler tube and          Comments/Suggestions:
7:35 – 7:55         prepared for final assembly               None

                    Commentary:Had to use lower grit
                    sandpaper for altimeter section to fit
                    properly
03/28/2012          Activity: Completed rocket                Comments/Suggestions:
20:20 – 22:30                                                 This was not by any means
                    Commentary:Dry fit everything;            an “easy” project. Making
                    sanded necessary parts & assembled        sure everything fit together
                    altimeter section                         properly was the most time-
                                                              consuming activity.
03/29/2012          Activity: Called Mr. Jorge Blanco,        Comments/Suggestions:
17:25 – 18:30       Southern Area Rocketry president          Mr. Blanco suggested I bring
                                                              my NAR confirmation to the
                    Commentary: Described all parts of the    launch in case my
                    rocket and discussed possible launch      membership card did not
                    problems                                  arrive in time. He also said
                                                              the launch would continue if
                                                              thunderstorms did not enter
                                                              the forecast.
03/31/2012          Activity:Drove to NAR’s GAMMA             Comments/Suggestions:
6:15 – 22:30        chapter launch field in Lilly, GA; left   The original plan was to
                    for Phoenix Missile Works (PMW)           launch with Southern Area
                    field in Talladega, AL around 11:45       Rocketry in Lilly, GA, but we
                    EDT; arrived at PMW field at 16:15        arrived in the rain and
                    CDT                                       departed two hours later for
                                                              Talladega. Using the NAR
                    Commentary: Successfully launched         website, we found the
                    rocket at PMW field                       address listed for PMW to be
                                                              the treasurer’s home and
                                                              asked for directions from
                                                              Ashville, AL, firefighters &
                                                              Mr. Sharrock.
                TOTAL TIME SPENT: 34 hours, 25 minutes

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HPR Worklog

  • 1. Blackwell 1 Product Work Log Name Cody J. Blackwell Date 04/18/2012 Product High-Power Rocket Date/Time: Activity:Researched possible rocket Comment/Suggestions: 12/19/2011 prototypes on Mad Cow Rocketry, Best bet is piston system 14:36 – 14:51 Public Missiles Ltd. (PML), and according to project Apogee Components Inc. websites facilitator and prior experiences with ejection charges Commentary:Discovered stark differences between recovery systems (piston vs. conventional ejection charge) 12/20/2011 Activity: Surveyed Mad Cow Rocketry Quantum tubing will be best 16:10 – 17:25 and PML for components (tubing, for this project due to centering rings, shock cords, etc.) durability and resistance to cracking or “zippering” (tears Commentary: Both websites that look like zippers) recommended by project facilitator; Public Missiles can ship parts in less time than Mad Cow Rocketry 12/24/2011 Activity:Ordered all parts for rocket PML site seemed user- 11:14 – 11:34 from PML friendly; I plan to deal with PML again in the future Commentary: Unable to contact Mr. Sharrock due to the holiday; received advice from former student as to which site to use 01/22/2012 Activity:Researched optimum Major differences in price 17:45 – 18:00 reloadable engines (motors) between the two vendors; will discuss with facilitator Commentary: AeroTech and Cesaroni seem to offer the best motors for my particular design
  • 2. Blackwell 2 01/23/2012 Activity: Discussed motor findings Mr. Sharrock strongly agreed 13:10 – 13:30 with Mr. Sharrock that the most expensive motors (AeroTech) may not Commentary: I am accustomed to necessarily be of the best building AeroTech motor kits because quality; also emphasized that we use them in Aeronautics Club I use a relatively low-impulse motor for NAR Level I Certification 01/30/2012 Activity: Returned with motor data Facilitator recommended 13:10 – 13:30 from AeroTech and Cesaroni Cesaroni H87 over AeroTech H97J due to price, Commentary:Comparisons narrowed availability, and simplicity of motor choices down to AeroTech H97J Cesaroni motor casings or Cesaroni H87 02/03/2012 Activity: Inventoried all parts and dry Decided it will be best to 18:25 – 19:43 fit bulkheads and centering rings; assemble most rocket sanded centering rings and all components at home so as cardboard tubing not to disturb anyone with epoxy fumes and sawdust Commentary: All parts shipped in good condition, none missing 02/07/2012 Activity: Met with project facilitator Register for National 13:13 – 13:20 Association of Rocketry Commentary: Informed Mr. Sharrock membership in order to do of intent to purchase motor through Level I Certification; write list Apogee Components Inc.; discussed of all parts I need from and confirmed possibility of ordering Apogee the motor through the club 02/13/2012 Activity: Ordered 29mm motor Reinforced PML’s reliability; 21: 15 – 22:00 retainer from PML Mr. Sharrock stressed I use a motor retainer earlier in the Commentary: Attempted to order day, showed me an example similar part from Apogee Components on one of his rockets Inc. but order could not be processed (no reason given)
  • 3. Blackwell 3 02/22/2012 Activity:Received motor retainer and Realized I was not supposed 17:09 – 18:13 began work on rocket to glue aft mount ring to tube in order to place epoxy fillets Commentary: Motor retainer fit on fin sections inside the perfectly in rocket; assembled motor tube; planned to run epoxy mount with retainer, spreading JB along the root chord (longest Weld on retainer and aft mount ring; part) of all fins before epoxied wider shock cord to motor installation mount tube and prepped apparatus for installation 02/26/2012 Activity:Continued work on rocket Must be absolutely sure to 18:20 – 19:40 use plastic fin guide when Commentary: Glued motor mount into installing fins to prevent the rocket; sanded edges of all three fins rocket from spinning and prepared them for installation haphazardly during launch 03/02/2012 Activity:Brought rocket in for Mr. Comments/Suggestions: 7:45 – 8:15 Sharrock to check Facilitator suggested I purchase 2-in. PVC pipe with Commentary: Dry fit all three fins; caps for both ends and an eye discussed with Mr. Sharrock a design hook to create an altimeter flaw where I did not integrate an chamber in the nosecone altimeter section 17:00 – 18:30 Activity: Continued work on rocket Comments/Suggestions: None Commentary: Installed fins with epoxy fillets (rounded semi-dry glue with corner of a gift card); repositioned fins with guide when necessary 03/09/2012 Activity: Traveled to Macedonia ACE Comments/Suggestions: 16:15 – 16:35 Hardware to purchase half-foot of 2-in. Tubing appears to have PVC with tubing cap correct dimensions to fit in nose cone, but I think the cap Commentary: Sales associate was very might be too wide (later helpful, jokingly asking if I was confirmed) making a pipe bomb (!); told of how he made a potato cannon using the very same type of pipe when he was in high school
  • 4. Blackwell 4 17:30 – 18:45 Activity: Continued to work on rocket Comments/Suggestions: Mr. Sharrock recommended I Commentary: Attached and glued visit Lowe’s Home bottom shock cord to piston ring & Improvement to find some bulkhead and glued bulkhead into kind of cap that will fit inside piston tube; discussed design flaw due the tube to the cap for altimeter tube 03/10/2012 Activity: Visited Lowe’s Home Internal caps will have to be 15:15 – 16:15 Improvement and ACE Hardware for reinforced with wood blocks altimeter hardware components or something similar Commentary: Found & purchased internal caps for pipe at Lowe’s, eye hook with lag bolt, washer, and nut at ACE 03/15/2012 Activity: Updated project worklog Comments/Suggestions: 16:28 – 17:52 with all activities N/A Commentary: Simultaneously considered altimeter section design options 18:00 – 18:15 Activity: Continued work on rocket Comments/Suggestions: Considered dropping the Commentary: Tied cone-to-ring rocket off my deck; decided (upper) shock cord to piston ring, against it due to an spread epoxy on leading end of shock approaching thunderstorm! cord 03/18/2012 Activity:Continued work on rocket Comments/Suggestions: 14:55 – 15:42 Previous design poses major Commentary: Focused on altimeter problems (separation of nose tubing & nose cone design cone from shock cord, misuse of nose cone’s shock cord eyelets); considering a new design that will eliminate possibility of damaging the altimeter
  • 5. Blackwell 5 03/23/2012 Activity: Met with facilitator for last Comments/Suggestions: 13:15 – 13:30 time before launch None Commentary: Discussed and agreed on final altimeter design 03/27/2012 Activity:Sanded coupler tube and Comments/Suggestions: 7:35 – 7:55 prepared for final assembly None Commentary:Had to use lower grit sandpaper for altimeter section to fit properly 03/28/2012 Activity: Completed rocket Comments/Suggestions: 20:20 – 22:30 This was not by any means Commentary:Dry fit everything; an “easy” project. Making sanded necessary parts & assembled sure everything fit together altimeter section properly was the most time- consuming activity. 03/29/2012 Activity: Called Mr. Jorge Blanco, Comments/Suggestions: 17:25 – 18:30 Southern Area Rocketry president Mr. Blanco suggested I bring my NAR confirmation to the Commentary: Described all parts of the launch in case my rocket and discussed possible launch membership card did not problems arrive in time. He also said the launch would continue if thunderstorms did not enter the forecast. 03/31/2012 Activity:Drove to NAR’s GAMMA Comments/Suggestions: 6:15 – 22:30 chapter launch field in Lilly, GA; left The original plan was to for Phoenix Missile Works (PMW) launch with Southern Area field in Talladega, AL around 11:45 Rocketry in Lilly, GA, but we EDT; arrived at PMW field at 16:15 arrived in the rain and CDT departed two hours later for Talladega. Using the NAR Commentary: Successfully launched website, we found the rocket at PMW field address listed for PMW to be the treasurer’s home and asked for directions from Ashville, AL, firefighters & Mr. Sharrock. TOTAL TIME SPENT: 34 hours, 25 minutes