SlideShare a Scribd company logo
1 of 4
Item         Total Permissible    Unaccounted       Accounted                  Rule
                  tolerance In %     tolerance In %   tolerance In %
                                                                       Str. Steel - less than 0.5m in
Struct. Steel           3                 0.5              2.5           length is considered as
                                                                                 wastages.
                                                                       Plates - less than 0.5 sqm in
Struct. Plates          3                 0.5              2.5         area / 200mm in width - is
                                                                        considered as wastages.
                                                                        Pipes - less than 0.5m in
  All Pipes             3                 1.5              1.5          length is considered as
                                                                               wastages.
Steel Buying                                                                   INR 40,000
   Price
Scrap Selling                                                                  INR 23,000
    Rate
Customer           Estimation                               Customer
Requirements         & Bidding                              Requirements
                                                                                 Design &
                                                                                Engineering
                                                             Estimation &
             Design &                   Material               Bidding
                                        Planning
            Engineering                     /                                  Material Planning /
                                        Optimiza                                 Optimization
                                          tion
Pre-Ordering          Procurement
                                                            Pre-Ordering       Procurement


                          Inventory
                                                                                 Inventory

                                        Producti
                                            on                                   Real-Time
Reconciliation            Fabrication   Planning
                                                                                 Planning
                                         Thump
                                          rule !!
                                                            Reconciliation      Fabrication
                           Erection


                                                                                     Erection



                                                     Wastage           Off-Cut
                                                    Reduced to                             Frequent
                                                                    Reconciliation
                                                       5.4%                              Reconciliation
                                                                         7%

                                                    Saving Rs.10,96,500 on 750 T Project – Rs.1500/T
Mr Alwyn Bowden CEO & President Essar Projects commenting on their vision:

  ‘To be a Global Engineering, Procurement, and Construction (EPC) Contracting
Company executing projects to world class standards for our customers and
delivering industry benchmarked value to our stakeholders, we are confident that
‘StruM.I.S’ will be one of the resources to help us achieve our stated vision’


                    Mr Tapash Bhattacharya CFO Essar Projects :

                    ‘The implementation of ‘StruM.I.S’ will bring about significant cost
                    efficiencies and enhance competitiveness of Essar Projects’


Mr. Srinivas Tata, CIO Essar Projects commenting on the investment in StruM.I.S:

‘The cross-over of departments using ‘StruM.I.S’ will streamline our material
management and project monitoring. The ability for any member of the
appropriate department management team to provide real time data to clients is
fantastic for the business to client relationship’.
Structural Steel Wastage Management Tool

More Related Content

More from abhilashmjoseph (8)

Project tracking
Project trackingProject tracking
Project tracking
 
Procurement
ProcurementProcurement
Procurement
 
No data entry
No data entryNo data entry
No data entry
 
Knowledge retention
Knowledge retentionKnowledge retention
Knowledge retention
 
Industry ready
Industry readyIndustry ready
Industry ready
 
Estimation
EstimationEstimation
Estimation
 
6 d hub
6 d hub6 d hub
6 d hub
 
6D
6D6D
6D
 

Structural Steel Wastage Management Tool

  • 1. Item Total Permissible Unaccounted Accounted Rule tolerance In % tolerance In % tolerance In % Str. Steel - less than 0.5m in Struct. Steel 3 0.5 2.5 length is considered as wastages. Plates - less than 0.5 sqm in Struct. Plates 3 0.5 2.5 area / 200mm in width - is considered as wastages. Pipes - less than 0.5m in All Pipes 3 1.5 1.5 length is considered as wastages. Steel Buying INR 40,000 Price Scrap Selling INR 23,000 Rate
  • 2. Customer Estimation Customer Requirements & Bidding Requirements Design & Engineering Estimation & Design & Material Bidding Planning Engineering / Material Planning / Optimiza Optimization tion Pre-Ordering Procurement Pre-Ordering Procurement Inventory Inventory Producti on Real-Time Reconciliation Fabrication Planning Planning Thump rule !! Reconciliation Fabrication Erection Erection Wastage Off-Cut Reduced to Frequent Reconciliation 5.4% Reconciliation 7% Saving Rs.10,96,500 on 750 T Project – Rs.1500/T
  • 3. Mr Alwyn Bowden CEO & President Essar Projects commenting on their vision: ‘To be a Global Engineering, Procurement, and Construction (EPC) Contracting Company executing projects to world class standards for our customers and delivering industry benchmarked value to our stakeholders, we are confident that ‘StruM.I.S’ will be one of the resources to help us achieve our stated vision’ Mr Tapash Bhattacharya CFO Essar Projects : ‘The implementation of ‘StruM.I.S’ will bring about significant cost efficiencies and enhance competitiveness of Essar Projects’ Mr. Srinivas Tata, CIO Essar Projects commenting on the investment in StruM.I.S: ‘The cross-over of departments using ‘StruM.I.S’ will streamline our material management and project monitoring. The ability for any member of the appropriate department management team to provide real time data to clients is fantastic for the business to client relationship’.