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StraightFlo Compressor Valves
Design, Application, Field Experience
Exceeding Expectations
Zahroof Mohamed
Zahroof Valves Inc. (ZVI)
ZVI Designs, manufactures and markets the StraightFloTM valve
Patented, drop-in replacement compressor valve
• 1.5”to 14+” diameter. Brand agnostic.
• 250 rpm to 3600+ rpm, 4350 psi DP max, -300 to 450F temperature
• Industry leading 10 year warranty on stainless steel housing
• Module warranty – 5 years slow speed pipeline, 2 years – downstream
Value Proposition
• Improves reliability (service interval) by ~ 2x – 10x. 100% guaranteed.
• Reduces compressor power by 3 – 15% (Green Technology/Emissions).
• Increases throughput by 3 -15% where engine is maxed out.
• Simplifies service, 5-10 minutes/valve onsite, no machining. TCO
• Reduces inventory by ~80%
• Enables valve rental/lease programs.
Applications/Markets (Onshore, offshore, contract, OEM)
• Natural gas (production, gathering, transmission, storage/injection &
distribution) shale gas, acid gas, Coal gas, CNG
• Refinery, petrochemical, Industrial gas, PET, Air, Refrigeration
• CO2 – CSS, EOR
• Multi-phase compression (wet gas, LNG, Ammonia)
Zahroof Valves Inc; +1 (713) 554-2678(O); Support@zahroofvalves.com; www.zahroofvalves.com
Straightflo ValveTM
Customer Installations & Orders
Modular Reed Valve Product Innovation
redefining the compressor valve3
ZVI Dynamic Simulation Program
200
300
400
500
600
700
0 30 60 90 120 150 180 210 240 270 300 330 360
Pressure(psi)
Angle (Deg)
Plot of Cylinder Pressure vs Angle
MRV
HE
CE
200
300
400
500
600
700
100 200 300 400 500 600 700 800 900 1000 1100 1200
Pressure(psia)
Volume (in^3)
Plot of Cylinder Pressures vs Volume
HE
CE
0
0.05
0.1
0.15
0.2
0 30 60 90 120 150 180 210 240 270 300 330 360
ValveLift(in)
Angle (Deg)
Plot of Valve Lift vs. Angle
Suction HE
Disch HE
Suction CE
Disch CE
-40000
-30000
-20000
-10000
0
10000
20000
30000
40000
50000
0 30 60 90 120 150 180 210 240 270 300 330 360
Force(lbf)
Angle (Deg)
Plot of Forces vs. Angle
Gas Force
Inertia Force
Rod Load
Modules
Standard modules: 4350 psi DP,
-300F - 450F
SST module: >5000 psi DP,
-300F – 600F
Standard Valves
Modular Reed Valve Product Innovation
redefining the compressor valve4
Machined Bolt-On Cages Integral Cage Valves Valve Protection Mesh
Modular Reed Valve Product Innovation
redefining the compressor valve5
Stacked Valve HiFlo Valve HiFlo
Area ratio = effective area/valve
port area
GE valve == 10%
192CT valve = 15.7%
StraightFlo Valve vs. 192CT valve
Standard = 25.3% (61% better)
Stacked valve = 28.2% (80% better)
HiFlo = 37% (138% better)
Modular Reed Valve Product Innovation
redefining the compressor valve6
Unloader - Hollow Piston Unloader - Poppet
Open /
Unloaded
Piston is at top dead
center. Gas passes
from cylinder through
piston to the suction
port.
Closed / Loaded
Piston is at bottom
position. The piston
blocks the passage of
gas.
Reliable Capacity Control
Modular Reed Valve Product Innovation
redefining the compressor valve7
Concentric ValvePlug Unloader Engine Scavenger Valve
Modular Reed Valve Product Innovation
redefining the compressor valve8
Conversion – Jack-Bolt to Integral
Valve Cap-Cage Valve
Conversion – Integration of
cage and seal to valve body
Conversion – Open Guard
to Fully Retained
THANK YOU
Zahroof Valves Inc.
8535-N Jackrabbit Road
Houston, TX 77095
Zahroof Valves Inc; +1 (713) 554-2678(O); Support@zahroofvalves.com; www.zahroofvalves.com

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Zahroof Valves Inc. - Product Portfolio

  • 1. StraightFlo Compressor Valves Design, Application, Field Experience Exceeding Expectations Zahroof Mohamed
  • 2. Zahroof Valves Inc. (ZVI) ZVI Designs, manufactures and markets the StraightFloTM valve Patented, drop-in replacement compressor valve • 1.5”to 14+” diameter. Brand agnostic. • 250 rpm to 3600+ rpm, 4350 psi DP max, -300 to 450F temperature • Industry leading 10 year warranty on stainless steel housing • Module warranty – 5 years slow speed pipeline, 2 years – downstream Value Proposition • Improves reliability (service interval) by ~ 2x – 10x. 100% guaranteed. • Reduces compressor power by 3 – 15% (Green Technology/Emissions). • Increases throughput by 3 -15% where engine is maxed out. • Simplifies service, 5-10 minutes/valve onsite, no machining. TCO • Reduces inventory by ~80% • Enables valve rental/lease programs. Applications/Markets (Onshore, offshore, contract, OEM) • Natural gas (production, gathering, transmission, storage/injection & distribution) shale gas, acid gas, Coal gas, CNG • Refinery, petrochemical, Industrial gas, PET, Air, Refrigeration • CO2 – CSS, EOR • Multi-phase compression (wet gas, LNG, Ammonia) Zahroof Valves Inc; +1 (713) 554-2678(O); Support@zahroofvalves.com; www.zahroofvalves.com Straightflo ValveTM Customer Installations & Orders
  • 3. Modular Reed Valve Product Innovation redefining the compressor valve3 ZVI Dynamic Simulation Program 200 300 400 500 600 700 0 30 60 90 120 150 180 210 240 270 300 330 360 Pressure(psi) Angle (Deg) Plot of Cylinder Pressure vs Angle MRV HE CE 200 300 400 500 600 700 100 200 300 400 500 600 700 800 900 1000 1100 1200 Pressure(psia) Volume (in^3) Plot of Cylinder Pressures vs Volume HE CE 0 0.05 0.1 0.15 0.2 0 30 60 90 120 150 180 210 240 270 300 330 360 ValveLift(in) Angle (Deg) Plot of Valve Lift vs. Angle Suction HE Disch HE Suction CE Disch CE -40000 -30000 -20000 -10000 0 10000 20000 30000 40000 50000 0 30 60 90 120 150 180 210 240 270 300 330 360 Force(lbf) Angle (Deg) Plot of Forces vs. Angle Gas Force Inertia Force Rod Load Modules Standard modules: 4350 psi DP, -300F - 450F SST module: >5000 psi DP, -300F – 600F Standard Valves
  • 4. Modular Reed Valve Product Innovation redefining the compressor valve4 Machined Bolt-On Cages Integral Cage Valves Valve Protection Mesh
  • 5. Modular Reed Valve Product Innovation redefining the compressor valve5 Stacked Valve HiFlo Valve HiFlo Area ratio = effective area/valve port area GE valve == 10% 192CT valve = 15.7% StraightFlo Valve vs. 192CT valve Standard = 25.3% (61% better) Stacked valve = 28.2% (80% better) HiFlo = 37% (138% better)
  • 6. Modular Reed Valve Product Innovation redefining the compressor valve6 Unloader - Hollow Piston Unloader - Poppet Open / Unloaded Piston is at top dead center. Gas passes from cylinder through piston to the suction port. Closed / Loaded Piston is at bottom position. The piston blocks the passage of gas. Reliable Capacity Control
  • 7. Modular Reed Valve Product Innovation redefining the compressor valve7 Concentric ValvePlug Unloader Engine Scavenger Valve
  • 8. Modular Reed Valve Product Innovation redefining the compressor valve8 Conversion – Jack-Bolt to Integral Valve Cap-Cage Valve Conversion – Integration of cage and seal to valve body Conversion – Open Guard to Fully Retained
  • 9. THANK YOU Zahroof Valves Inc. 8535-N Jackrabbit Road Houston, TX 77095 Zahroof Valves Inc; +1 (713) 554-2678(O); Support@zahroofvalves.com; www.zahroofvalves.com

Editor's Notes

  1. 3500 psi – 241 bars; 1500 psi – 103 bars 500 F – 260 C