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Hangzhou Just Biotherapeutics (HJB)
Overview
Page 2 杭州奕安济世
Outline
 HJB Introduction
 Process Development and Tech Transfer
 Manufacturing Facility and Capability
 Quality Management System
 CDMO Scope and Timeline
 Tech Transfer Case Study
HJB INTRODUCTION
Page 4 杭州奕安济世
Welcome to Hangzhou Just Biotherapeutics (HJB)
a global standard CDMO service company
 Based in Hangzhou, one-hour ride from Shanghai by train
 Our neighbors include Pfizer, Abbott, Merck (MSD), Gilead, forming a hub for biological
manufacturing
Page 5 杭州奕安济世
About HJB
Just Bio China
Location Hangzhou, China
Leadership team 8 seasoned leaders from Amgen, Genentech, Pfizer, Sanofi, each having >20y
experiences in the development and commercial manufacturing
Investors Arch Ventures, LAV, Just Bio US, Temasek, Taikang Capital, Bank of China, Bank of
Hangzhou, HEDA
Technical focus Full development and manufacturing from early development to GMP commercial
launch
Capacity • Currently 2 x 500 L reactors (200 to 1000L scale), designed for 6 x 500L capacity,
support Fed-batch and Perfusion processes
• 2 x 2000 L lines expansion to be completed by 3Q19
Staff 110 FTE in 2018
Page 6 杭州奕安济世
Our Mission
 Bringing more therapies to
market in less time and at
lower cost
 Catalyzing technology and
product development and
manufacturing
 Supply products to markets
around the world for both
clinical and commercial
demand
Strategic
Partnerships
Global
Standard
Innovative
Technology
Page 7 杭州奕安济世
HJB competitive advantage - integrated H.DESIGN platform for
rapid development and efficient manufacturing of Biotherapeutics
Developability
Molecule Design
Advance Process
Process Design
H.POD
Plant Design
Through candidate selection
and assessment, proteins are
designed to be potent, stable
and manufacturable
The future is manufacturing
pods that are inexpensive,
flexible and quickly expandable
Integrated cell line, upstream,
downstream and analytical
platforms to rapidly develop high
yielding and robust processes,
specially continuous process
H.DESIGN
Page 8 杭州奕安济世
HJB competitive advantage - seasoned leadership team from
top-tier MNCs experienced in PD and manufacturing
25-year process
development, tech
transfer and comm’l
mgf; previously
Amgen, Allergan,
Merck; PhD at Rutgers
Jerry Yang, PhD
SVP, P&PD China
25-year process
development; tech
transfer, comm’l mfg
support; previously
Genzyme/Sanofi; PhD
at MIT
Chris Hwang, PhD
EVP, P&PD US
12-year experience in
biopharma; previously
Amgen process
development; MBA at
UCLA
Chun Li
ED, BD & Pgrm Mgt
20-year biologics
quality and mfg mgmt;
previously Amgen,
Schering-Plough, GSK;
PhD, UNC
Frank Ye, PhD
SVP, Tech Ops
14-year experience in
M&A, IPO, and audit;
previously PwC; CICPA;
ACCA; BS at Sun Yet-
Sen University
Albert Zhu
VP, Business Ops
30 years biopharma
CMC experience;
previously VP at Ipsen,
Genentech; PhD, MS,
BS, MIT
James Leung, PhD
EVP, PD
18-year Amgen and Pfizer,
R&D leadership, BD head
and commercial lead; MBA,
MIT; PhD, U. Ghent
Jonathan Zhao, PhD
Co-Founder / CEO
PROCESS DEVELOPMENT AND TECH TRANSFER
Page 10 杭州奕安济世
Process & Product Development overview
 Integrated CMC platforms: from cell line to IND/BLA development
 Highly Effective Team with international company experiences
 World-class Equipment and Laboratory (10,000 sqf), and capacity to be
doubled by 2Q19
 Fed Batch and Continuous Production Capability
 IP Protection
Page 11 杭州奕安济世
P&PD capability
Page 12 杭州奕安济世
Our Fast-to-IND Cell Line Development Platform
Mini pool
Bulk pool
Month 1 2 3 4
RCB
Transfection
and selection
Single cell cloning
and screening
Stability study & PD
RCB
Transfection
and selection
Pool ScreeningTraditional
approach
Our approach Single cell cloning
and screening
Material generation
and PD
Material generation
and PD
Stability study & PD
Conventional
approach
Our approach
Time to pool 2m 0.5m
Time to RCB 4m 2.5m
Page 13 杭州奕安济世
Advantages of stable pool-based material
generation
Stable bulk pool Transient transfection
Timeline 2-3 weeks from transfection 2-3 weeks from transfection
Product consistency Highly similar to final
production cell lines
Higher comparability risk due
to different vector, host and/or
expression system
Titer 0.5 – 2 g/L 50-500 mg/L
Scalability Yes No
Manufacturability assessment Yes No
Suitability for subcloning Yes No
Page 14 杭州奕安济世
Upstream Process Development
• End to end upstream process development
• Cell culture process and medium development
• Fed-batch and Perfusion processes
• Cell Bank RCB/MCB/WCB Establishment, stability
• Process scale-up and proof of concept
• Conversion from stainless to single-use
• Bioreactor process optimization
• CMC preparation of filing documents
 12 x 2L, 2 x 10L, 1 x 10L Disposable XDR 10
(6x2L, Ambor and 200L to be added in 1Q19)
 ATF and TFF systems
 Vi-CELL XR, Cedex-Bio, Cobas, Osmo-Pro
Upstream Process Development
Downstream Process Development
Analytical Development
Formulation Development
Technology Transfer
Pre-clinical, PM and RA support
Page 15 杭州奕安济世
Downstream Process Development
• Platform technology for monoclonal antibodies (mAbs)
and Fc fusion proteins
• Customized purification processes for recombinant
proteins
• Integrated development scheme from proof-of-concept to
scale-up
• High-throughput process development
• Design of experiments (DoE)
• Resin screening and optimization
• Resin lifetime studies
• CMC preparation of filing documents
 4 x AKTA PURE, TFF SPECTRUM KR2i, Nanodrop
(capacity to be doubled by 2Q19)
Upstream Process Development
Downstream Process Development
Analytical Development
Formulation Development
Technology Transfer
Pre-clinical, PM and RA support
Page 16 杭州奕安济世
Analytical Development
Upstream Process Development
Downstream Process Development
Analytical Development
Formulation Development
Technology Transfer
Pre-clinical, PM and RA support
• Method optimization, qualification, and transfer
• In-process testing
• Biochemistry method development and testing
• Bioassay development and testing
• Compendial testing
• Analytical support for process validation and investigations
• Reference standard characterization
• Stability studies
• Comparability Studies
• Analytical Support for Product Profile characterization and
residual testing
• CMC preparation of filing documents
 HPLC and UPLC Agilent/Waters Empower 3, CE, UV-Spec,
iCIEF, SoloVPE, qPCR, Envision plate reader, Biacore T200
 LC-MS
Page 17 杭州奕安济世
Analytical Methods
• Method development, qualification,
testing
• Release and characterization tests
including physio-chemical
characterization, structural
elucidation.
• Biological function and binding
characterization.
• Comparability exercises
• CMC and analytical support from
drug discovery, drug development,
IND filing, clinical support, all way to
BLA and commercialization.
• Help with shortening developmental
timeline from cell line to IND.
• Critical attribute assignments
• SEC
• IEX, HIC
• CE-SDS (NR and R)
• iCIEF
• rProtein A
• HCP
• rDNA
• peptide map
• Intact/red.mass
• glycan analysis
• charge hetereogeneity ID
• binding assays
• western-blots
• cell based assay
Page 18 杭州奕安济世
Bioassay lab and Molecular Biology lab
• Method development, qualification, testing
• rDNA
• HCP
• Binding assay
• Kinetics analysis
• Epitope binding
• FcRs interaction
• Cell-based assay
• Western blot
• Plasmids construction
• Gene cloning test
 Envision plate reader,Biacore T200,7500 Real-Time PCR,
3111 CO2 incubator,NUAIR-NU-543-400S BSC
 DNA Engine PCR,Incubate shaker,UV light box,Electrophoresis
and imaging system
Page 19 杭州奕安济世
Formulation Development
Upstream Process Development
Downstream Process Development
Analytical Development
Formulation Development
Technology Transfer
Pre-clinical, PM and RA support
• Preformulation testing
• Formulation development and optimization.
• Container compatibility
• Container closure integrity
• Extractable and Leachable
• Stability protocol development and program
management
• Stability storage and testing
• Stability data trending
• Fill-and-finish support
• CMC activity associated with preparation of
filing documents
 DSC(TA Nano DSC), DLS(DynaPro),
MFI(ProteinSimple 5200), HIAC 9703+
Page 20 杭州奕安济世
Formulation Development
Study Description Items tested
Developability Roadmap of formulation
development based on
developability score
pH stability, aggregate, activity, Tm, kD,
precipitation, viscosity,
Forced degradation
Preformulation pH, buffer, excipient, Cross effect SEC, activity, iCIEF, CE-SDS, MFI, and critical
PTMs, sterility
Formulation
development
DOE study SEC, activity, iCIEF, CE-SDS, MFI, and critical
PTMs, sterility
Device Stability study, Extractable and
leachable, in-use study
ICP, microscope imagining hydrolytic
resistance, NMR, GC-MS
lyophilization Formulation development and
characterization
Tg’, moisture, XRD, FTIR, SEC, activity
Page 21 杭州奕安济世
Technology Transfer
∨ Establish partner joined-committee and PM; set goals,
roles, responsibility and update mechanism
∨ Small scale documentation transfer: Process
description and method procedures
∨ Technical team workshop
∨ Cell bank, process confirmation runs 2L + 10L
∨ Assay transfer and qualification/validation
∨ Scale up process and procedures, documentation for
Tech transfer to mfg.
∨ QA & QC review
∨ Engineering run
∨ Support pilot/large scale runs 200 - 1000L
∨ Bilingual documentation (English and Chinese)
Upstream Process Development
Downstream Process Development
Analytical Development
Formulation Development
Technology Transfer
Pre-clinical, PM and RA support
Page 22 杭州奕安济世
Pre-clinical, PM and RA support
• Pre-clinical study management support
(consulting & CRO management)
• World-class project management experience
• Regulatory support and consultation to meet
FDA & cFDA requirements
• IND filing to cFDA (prepare dossier, follow up)
Upstream Process Development
Downstream Process Development
Analytical Development
Formulation Development
Technology Transfer
Pre-clinical, PM and RA support
MANUFACTURING FACILITY
Page 24 杭州奕安济世
Drug Substance manufacturing overview
 Multi-product capability
 Currently two cell culture suites
 Two 500L SUB
 Support perfusion and fed-batch processes
 Can produce GMP batches in scales of
200L, 500L and 1000L (pooling)
 Plan to add 2000L CC suite in 2019
 Separate pre and post viral suites
 Single use disposable technology
 Delta V for process automation
Page 25 杭州奕安济世
QC capability
 Analytical method optimization, transfer,
qualification and validation
 In-process control, DS& DP lot release test
 GMP stability studies
 Environmental monitoring and PW, WFI, Clean
Steam testing
 Raw material release testing
 Labware LIMS
Page 26 杭州奕安济世
 Bioassay lab
 Analytical lab
 Micro lab
 Stability Room
 Preparation Room
 Sample retention Room
 Multi-level storages
 Wash room & Autoclave room
 Clean Area including Bioburden Test, Sterility Test,
Cultivation Positive Test
QC lab functional areas
QUALITY MANAGEMENT SYSTEM
Page 28 杭州奕安济世
HJB Quality Management System
consisting of 7 main systems broken up into multiple subsystems
Production
Systems
Quality
Assurance
System
Laboratory
Control
Systems
Facilities and
Equipment
Systems
Materials
Systems
Packaging and
Labelling
Systems
Development
System
Page 29 杭州奕安济世
QMS GMP Document Hierarchy and Implementation-Global
Global QualityPolicy
and Manual
Policies
Global
Glossary
Standards
Global Operating
Procedures (GOPs)
Terry Plant Just China Future Plant
Global QualityPolicyand Manual
Document that contains the Just QualityPolicyanda description
of the QualityManagement System.
Policies andGlobal Glossary
Policies capture critical business andregulatoryrequirements,
and the Glossarydefines terms that must appliedglobally.
Standards and GOPs
Standards define,inmore detail,operational
requirements that must be appliedacross all
sites. GOPs are procedures that applyglobally.
LEVEL 1 – Site
Quality Manual
LEVEL 2 –
System SOPs
LEVEL 3 –
Instructions,
Methods
LEVEL 4 –
Records
Just Global Policy and StandardsJUST GMP Document Hierarchy
Page 30 杭州奕安济世
QMS GMP Document Hierarchy and Implementation-HJB
Quality
Manual
Policy
Procedure, Protocols, Forms,
Specifications
Records, Reports, Memoranda
HJB GMP Document Hierarchy
 POL-000016 Quality Plan
 VPP-000004 Validation Project Plan for Just China Hangzhou Facility
 POL-000020 Validation Master Plan of Just China
 POL-000017 Quality Manual
 POL-000019 Risk Assessment
 POL-000018 Change Control
 SOP-000125 Facility GMP Design Qualification
 SOP-000126 Commissioning & Qualification
 SOP-000127 Equipment/System Design Qualification
 SOP-000197 Document Control Procedure
 SOP-000198 Training Program
 SOP-000195 Good Documentation Practice
HJB Policy and Standards
Page 31 杭州奕安济世
ComplianceQuest (CQ) provides a GMP compliant computer system
environment for QMS
 CQ was fully validated for QMS
 Manages Quality management workflows, including
 Controlled Document
 Change order
 Nonconformance
 CAPA
 Complaints
 Equipment
 Training
CMO SCOPE & TIMELINE
Page 33 杭州奕安济世
CDMO Services Scope
Activities Offering
Cell Line Development In house
Cell Bank Creation In house
Cell Bank Safety Testing Subcontract
Cell Bank Storage In house
Process Development In house
Analytical Development and Validation In house
DS Manufacturing In house
Non GMP DP Production In house
GMP DP Production Subcontract – provide tech support and management
Viral Clearance Validation Subcontract - provide tech support and management
Cell Bank Storage In house
DS and DP Storage In house
Regulatory Support In house
Page 34 杭州奕安济世
Baseline IND Timeline to drive to 15 months (1 GMP lot)
Case Study at HJB
Page 36 杭州奕安济世
Case 1 - Scope of Tech Transfer
Site Tech Transfer and Scale-up
Client X
2x200L
Tox run
Hangzhou JUST Bio (HJB)
2x500L
GMP
Page 37 杭州奕安济世
Comparable Cell Growth and Productivity Profiles
- Successful scale-up and technical transfer in cell culture performance
0
500
1000
1500
2000
2500
3000
3500
4000
4500
ProductConc.(mg/L)
Product Titer on the Harvest Day
200L (n=2) HJB 500L (n=2)
0
10
20
30
40
50
60
70
80
90
100
0
5
10
15
20
25
30
35
40
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Viability(%)
VCD(10E6cells/mL)
Time [day]
Cell Growth Profile
200L (n=2) HJB 500L (n=2) 200L (n=2) HJB 500L (n=2)
Page 38 杭州奕安济世
Comparable Impurity Removal Capability
- Successful purification process demonstrated
80
82
84
86
88
90
92
94
96
98
100
ProA IDF AEX HIC VF UF/DF
Purity(%)
SEC Purity
200L (n=2) HJB 500L
1
10
100
1000
10000
100000
ProA IDF AEX HIC VF UF/DF
Concentration(ppm)
HCP
200L (n=2) HJB 500L
80
82
84
86
88
90
92
94
96
98
100
ProA IDF AEX HIC VF UF/DF
Purity(%)
Downstream Process
CE-SDS Purity
200L (n=2) HJB 500L
20
25
30
35
40
45
50
55
60
65
70
ProA IDF AEX HIC VF UF/DF
MainPeak(%)
Downstream Process
cIEF
200L (n=2) HJB 500L
Page 39 杭州奕安济世
Method Transfer Policy
 Use the same lot of reference standard, which was also used for the validation and qualification
of analytical method in Method Transfer Donor (MTD).
 Conduct Risk assessment, utilize equivalency acceptance criteria as established in the MTD
validation protocol , compare the data with historic data from MTD.
 Method Transfer Assessment
 Method Transfer Condition Check
 Check the CQV situation of the equipment.
 Method and SOP Document check
 Personnel Training
 Verify the situation of critical materials
 Transfer Evaluation Test Items (depends on method)
 System suitability
 Linearity
 Repeatability
 LOQ
Page 40 杭州奕安济世
Analytical Method Transfer
- Successfully transferred to QC
Method* Test Items for Method Transfer Method Transfer Donor HJB QC Comparable
Titer
 System suitability PASS Pass
Yes
 Specificity Pass Pass
 Repeatability (RSD≤5%) 1% (n=6), 3%(n=12) 1%(n=3), 2%(n=9)
 Linearity R2>0.99 R2=1.00 R2=1.00
 LOQ, 0.4 mg/mL Recovery: 103% ; RSD: 2% Recovery: 103% ; RSD: 1.3%
Bioburden
 Method Confirmation
 No growth in negative control group
0 cfu/filter 0 cfu/filter
Yes
 Positive control: 10~100 CFU/filter 19, 40cfu/filter 20,36 cfu/filter
 Recovery: 50%~200% 70~153% 75%, 155%
Protein
Concentration
 System suitability
 Specificity: blank≤0.05
0.00 ABS/mm 0.00 ABS/mm
Yes RS Accuracy: 95~105% 101% 98%
 Repeatability (L1,3,5,RSD≤3%) 0%,0%,1% 0%,1%,0%
 LOQ (Linearity and range) 16~24mg/ml, R2=1.00, RSD≤1% 16~24mg/ml, R2=1.00, RSD≤1%
Cell Based Activity
 System suitability Pass pass
Yes
 QC sample Accuracy, potency%: 80%-125% 97~106% 98%~101%
 Linearity R2>0.95 0.9984 0.9946
 Repeatability: RSD ≤20% 5% 6.8%
* Representative methods
Page 41 杭州奕安济世
Comparable Quality of Drug Substance
Tech Transfer
Donor
HJB Comparable
Quality Attributes Specification 200L Scale (n=2*) 500L Scale Yes/No?
Purity by SEC (%) ≥ 90.0 99.5±0.5 99.3 Yes
Purity by cIEF (%) ≥ 40.0 61.2±3.0 60.4 Yes
Purity by Non-Redu CE-SDS (%) ≥ 93.0 98.8±0.7 99.7 Yes
HCP (ppm) ≤ 150 70±4 6 Yes
Residual ProA (ppm) ≤ 10 ≤1.6 1 Yes
DNA (pg/mg) ≤ 5.0 <0.3 <1 Yes
Cell Based Activity (%) 50-150 103±0 101 Yes
* Data are presented in mean ± 1 standard deviation.
Page 42 杭州奕安济世
Case 2 - Scope of Tech Transfer
Site Tech Transfer and Scale-up
Client Y
3x200L
Tox run
Hangzhou JUST Bio (HJB)
1x500L
GMP
Page 43 杭州奕安济世
Comparable Cell Growth and Productivity Profiles
- Successful scale-up and technical transfer in cell culture performance
0
10
20
30
40
50
60
70
80
90
100
0
5
10
15
20
25
30
35
40
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Viability(%)
VCD(10E6cells/mL)
Time (day)
Cell Growth Profile
200L (n=3) HJB 500L (n=1) 200L (n=3) HJB 500L (n=1)
0
500
1000
1500
2000
2500
3000
3500
4000
ProductConc.(mg/L)
Product Titer on the Harvest Day
200L (n=3) HJB 500L (n=1)
Page 44 杭州奕安济世
Product Recovery
- Comparable downstream process yield
0
20
40
60
80
100
120
Recovery(%)
Process Step
Downstream Process Step Recovery
200L (n=3) HJB 500L (1st GMP)
0
20
40
60
80
100
120
Recovery(%)
Overall Recovery
200L (n=3)
HJB 500L (1st GMP)
HJB: Integrated Process Development
and Manufacturing Partner

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HJB CDMO Introduction (2019)

  • 2. Page 2 杭州奕安济世 Outline  HJB Introduction  Process Development and Tech Transfer  Manufacturing Facility and Capability  Quality Management System  CDMO Scope and Timeline  Tech Transfer Case Study
  • 4. Page 4 杭州奕安济世 Welcome to Hangzhou Just Biotherapeutics (HJB) a global standard CDMO service company  Based in Hangzhou, one-hour ride from Shanghai by train  Our neighbors include Pfizer, Abbott, Merck (MSD), Gilead, forming a hub for biological manufacturing
  • 5. Page 5 杭州奕安济世 About HJB Just Bio China Location Hangzhou, China Leadership team 8 seasoned leaders from Amgen, Genentech, Pfizer, Sanofi, each having >20y experiences in the development and commercial manufacturing Investors Arch Ventures, LAV, Just Bio US, Temasek, Taikang Capital, Bank of China, Bank of Hangzhou, HEDA Technical focus Full development and manufacturing from early development to GMP commercial launch Capacity • Currently 2 x 500 L reactors (200 to 1000L scale), designed for 6 x 500L capacity, support Fed-batch and Perfusion processes • 2 x 2000 L lines expansion to be completed by 3Q19 Staff 110 FTE in 2018
  • 6. Page 6 杭州奕安济世 Our Mission  Bringing more therapies to market in less time and at lower cost  Catalyzing technology and product development and manufacturing  Supply products to markets around the world for both clinical and commercial demand Strategic Partnerships Global Standard Innovative Technology
  • 7. Page 7 杭州奕安济世 HJB competitive advantage - integrated H.DESIGN platform for rapid development and efficient manufacturing of Biotherapeutics Developability Molecule Design Advance Process Process Design H.POD Plant Design Through candidate selection and assessment, proteins are designed to be potent, stable and manufacturable The future is manufacturing pods that are inexpensive, flexible and quickly expandable Integrated cell line, upstream, downstream and analytical platforms to rapidly develop high yielding and robust processes, specially continuous process H.DESIGN
  • 8. Page 8 杭州奕安济世 HJB competitive advantage - seasoned leadership team from top-tier MNCs experienced in PD and manufacturing 25-year process development, tech transfer and comm’l mgf; previously Amgen, Allergan, Merck; PhD at Rutgers Jerry Yang, PhD SVP, P&PD China 25-year process development; tech transfer, comm’l mfg support; previously Genzyme/Sanofi; PhD at MIT Chris Hwang, PhD EVP, P&PD US 12-year experience in biopharma; previously Amgen process development; MBA at UCLA Chun Li ED, BD & Pgrm Mgt 20-year biologics quality and mfg mgmt; previously Amgen, Schering-Plough, GSK; PhD, UNC Frank Ye, PhD SVP, Tech Ops 14-year experience in M&A, IPO, and audit; previously PwC; CICPA; ACCA; BS at Sun Yet- Sen University Albert Zhu VP, Business Ops 30 years biopharma CMC experience; previously VP at Ipsen, Genentech; PhD, MS, BS, MIT James Leung, PhD EVP, PD 18-year Amgen and Pfizer, R&D leadership, BD head and commercial lead; MBA, MIT; PhD, U. Ghent Jonathan Zhao, PhD Co-Founder / CEO
  • 9. PROCESS DEVELOPMENT AND TECH TRANSFER
  • 10. Page 10 杭州奕安济世 Process & Product Development overview  Integrated CMC platforms: from cell line to IND/BLA development  Highly Effective Team with international company experiences  World-class Equipment and Laboratory (10,000 sqf), and capacity to be doubled by 2Q19  Fed Batch and Continuous Production Capability  IP Protection
  • 12. Page 12 杭州奕安济世 Our Fast-to-IND Cell Line Development Platform Mini pool Bulk pool Month 1 2 3 4 RCB Transfection and selection Single cell cloning and screening Stability study & PD RCB Transfection and selection Pool ScreeningTraditional approach Our approach Single cell cloning and screening Material generation and PD Material generation and PD Stability study & PD Conventional approach Our approach Time to pool 2m 0.5m Time to RCB 4m 2.5m
  • 13. Page 13 杭州奕安济世 Advantages of stable pool-based material generation Stable bulk pool Transient transfection Timeline 2-3 weeks from transfection 2-3 weeks from transfection Product consistency Highly similar to final production cell lines Higher comparability risk due to different vector, host and/or expression system Titer 0.5 – 2 g/L 50-500 mg/L Scalability Yes No Manufacturability assessment Yes No Suitability for subcloning Yes No
  • 14. Page 14 杭州奕安济世 Upstream Process Development • End to end upstream process development • Cell culture process and medium development • Fed-batch and Perfusion processes • Cell Bank RCB/MCB/WCB Establishment, stability • Process scale-up and proof of concept • Conversion from stainless to single-use • Bioreactor process optimization • CMC preparation of filing documents  12 x 2L, 2 x 10L, 1 x 10L Disposable XDR 10 (6x2L, Ambor and 200L to be added in 1Q19)  ATF and TFF systems  Vi-CELL XR, Cedex-Bio, Cobas, Osmo-Pro Upstream Process Development Downstream Process Development Analytical Development Formulation Development Technology Transfer Pre-clinical, PM and RA support
  • 15. Page 15 杭州奕安济世 Downstream Process Development • Platform technology for monoclonal antibodies (mAbs) and Fc fusion proteins • Customized purification processes for recombinant proteins • Integrated development scheme from proof-of-concept to scale-up • High-throughput process development • Design of experiments (DoE) • Resin screening and optimization • Resin lifetime studies • CMC preparation of filing documents  4 x AKTA PURE, TFF SPECTRUM KR2i, Nanodrop (capacity to be doubled by 2Q19) Upstream Process Development Downstream Process Development Analytical Development Formulation Development Technology Transfer Pre-clinical, PM and RA support
  • 16. Page 16 杭州奕安济世 Analytical Development Upstream Process Development Downstream Process Development Analytical Development Formulation Development Technology Transfer Pre-clinical, PM and RA support • Method optimization, qualification, and transfer • In-process testing • Biochemistry method development and testing • Bioassay development and testing • Compendial testing • Analytical support for process validation and investigations • Reference standard characterization • Stability studies • Comparability Studies • Analytical Support for Product Profile characterization and residual testing • CMC preparation of filing documents  HPLC and UPLC Agilent/Waters Empower 3, CE, UV-Spec, iCIEF, SoloVPE, qPCR, Envision plate reader, Biacore T200  LC-MS
  • 17. Page 17 杭州奕安济世 Analytical Methods • Method development, qualification, testing • Release and characterization tests including physio-chemical characterization, structural elucidation. • Biological function and binding characterization. • Comparability exercises • CMC and analytical support from drug discovery, drug development, IND filing, clinical support, all way to BLA and commercialization. • Help with shortening developmental timeline from cell line to IND. • Critical attribute assignments • SEC • IEX, HIC • CE-SDS (NR and R) • iCIEF • rProtein A • HCP • rDNA • peptide map • Intact/red.mass • glycan analysis • charge hetereogeneity ID • binding assays • western-blots • cell based assay
  • 18. Page 18 杭州奕安济世 Bioassay lab and Molecular Biology lab • Method development, qualification, testing • rDNA • HCP • Binding assay • Kinetics analysis • Epitope binding • FcRs interaction • Cell-based assay • Western blot • Plasmids construction • Gene cloning test  Envision plate reader,Biacore T200,7500 Real-Time PCR, 3111 CO2 incubator,NUAIR-NU-543-400S BSC  DNA Engine PCR,Incubate shaker,UV light box,Electrophoresis and imaging system
  • 19. Page 19 杭州奕安济世 Formulation Development Upstream Process Development Downstream Process Development Analytical Development Formulation Development Technology Transfer Pre-clinical, PM and RA support • Preformulation testing • Formulation development and optimization. • Container compatibility • Container closure integrity • Extractable and Leachable • Stability protocol development and program management • Stability storage and testing • Stability data trending • Fill-and-finish support • CMC activity associated with preparation of filing documents  DSC(TA Nano DSC), DLS(DynaPro), MFI(ProteinSimple 5200), HIAC 9703+
  • 20. Page 20 杭州奕安济世 Formulation Development Study Description Items tested Developability Roadmap of formulation development based on developability score pH stability, aggregate, activity, Tm, kD, precipitation, viscosity, Forced degradation Preformulation pH, buffer, excipient, Cross effect SEC, activity, iCIEF, CE-SDS, MFI, and critical PTMs, sterility Formulation development DOE study SEC, activity, iCIEF, CE-SDS, MFI, and critical PTMs, sterility Device Stability study, Extractable and leachable, in-use study ICP, microscope imagining hydrolytic resistance, NMR, GC-MS lyophilization Formulation development and characterization Tg’, moisture, XRD, FTIR, SEC, activity
  • 21. Page 21 杭州奕安济世 Technology Transfer ∨ Establish partner joined-committee and PM; set goals, roles, responsibility and update mechanism ∨ Small scale documentation transfer: Process description and method procedures ∨ Technical team workshop ∨ Cell bank, process confirmation runs 2L + 10L ∨ Assay transfer and qualification/validation ∨ Scale up process and procedures, documentation for Tech transfer to mfg. ∨ QA & QC review ∨ Engineering run ∨ Support pilot/large scale runs 200 - 1000L ∨ Bilingual documentation (English and Chinese) Upstream Process Development Downstream Process Development Analytical Development Formulation Development Technology Transfer Pre-clinical, PM and RA support
  • 22. Page 22 杭州奕安济世 Pre-clinical, PM and RA support • Pre-clinical study management support (consulting & CRO management) • World-class project management experience • Regulatory support and consultation to meet FDA & cFDA requirements • IND filing to cFDA (prepare dossier, follow up) Upstream Process Development Downstream Process Development Analytical Development Formulation Development Technology Transfer Pre-clinical, PM and RA support
  • 24. Page 24 杭州奕安济世 Drug Substance manufacturing overview  Multi-product capability  Currently two cell culture suites  Two 500L SUB  Support perfusion and fed-batch processes  Can produce GMP batches in scales of 200L, 500L and 1000L (pooling)  Plan to add 2000L CC suite in 2019  Separate pre and post viral suites  Single use disposable technology  Delta V for process automation
  • 25. Page 25 杭州奕安济世 QC capability  Analytical method optimization, transfer, qualification and validation  In-process control, DS& DP lot release test  GMP stability studies  Environmental monitoring and PW, WFI, Clean Steam testing  Raw material release testing  Labware LIMS
  • 26. Page 26 杭州奕安济世  Bioassay lab  Analytical lab  Micro lab  Stability Room  Preparation Room  Sample retention Room  Multi-level storages  Wash room & Autoclave room  Clean Area including Bioburden Test, Sterility Test, Cultivation Positive Test QC lab functional areas
  • 28. Page 28 杭州奕安济世 HJB Quality Management System consisting of 7 main systems broken up into multiple subsystems Production Systems Quality Assurance System Laboratory Control Systems Facilities and Equipment Systems Materials Systems Packaging and Labelling Systems Development System
  • 29. Page 29 杭州奕安济世 QMS GMP Document Hierarchy and Implementation-Global Global QualityPolicy and Manual Policies Global Glossary Standards Global Operating Procedures (GOPs) Terry Plant Just China Future Plant Global QualityPolicyand Manual Document that contains the Just QualityPolicyanda description of the QualityManagement System. Policies andGlobal Glossary Policies capture critical business andregulatoryrequirements, and the Glossarydefines terms that must appliedglobally. Standards and GOPs Standards define,inmore detail,operational requirements that must be appliedacross all sites. GOPs are procedures that applyglobally. LEVEL 1 – Site Quality Manual LEVEL 2 – System SOPs LEVEL 3 – Instructions, Methods LEVEL 4 – Records Just Global Policy and StandardsJUST GMP Document Hierarchy
  • 30. Page 30 杭州奕安济世 QMS GMP Document Hierarchy and Implementation-HJB Quality Manual Policy Procedure, Protocols, Forms, Specifications Records, Reports, Memoranda HJB GMP Document Hierarchy  POL-000016 Quality Plan  VPP-000004 Validation Project Plan for Just China Hangzhou Facility  POL-000020 Validation Master Plan of Just China  POL-000017 Quality Manual  POL-000019 Risk Assessment  POL-000018 Change Control  SOP-000125 Facility GMP Design Qualification  SOP-000126 Commissioning & Qualification  SOP-000127 Equipment/System Design Qualification  SOP-000197 Document Control Procedure  SOP-000198 Training Program  SOP-000195 Good Documentation Practice HJB Policy and Standards
  • 31. Page 31 杭州奕安济世 ComplianceQuest (CQ) provides a GMP compliant computer system environment for QMS  CQ was fully validated for QMS  Manages Quality management workflows, including  Controlled Document  Change order  Nonconformance  CAPA  Complaints  Equipment  Training
  • 32. CMO SCOPE & TIMELINE
  • 33. Page 33 杭州奕安济世 CDMO Services Scope Activities Offering Cell Line Development In house Cell Bank Creation In house Cell Bank Safety Testing Subcontract Cell Bank Storage In house Process Development In house Analytical Development and Validation In house DS Manufacturing In house Non GMP DP Production In house GMP DP Production Subcontract – provide tech support and management Viral Clearance Validation Subcontract - provide tech support and management Cell Bank Storage In house DS and DP Storage In house Regulatory Support In house
  • 34. Page 34 杭州奕安济世 Baseline IND Timeline to drive to 15 months (1 GMP lot)
  • 36. Page 36 杭州奕安济世 Case 1 - Scope of Tech Transfer Site Tech Transfer and Scale-up Client X 2x200L Tox run Hangzhou JUST Bio (HJB) 2x500L GMP
  • 37. Page 37 杭州奕安济世 Comparable Cell Growth and Productivity Profiles - Successful scale-up and technical transfer in cell culture performance 0 500 1000 1500 2000 2500 3000 3500 4000 4500 ProductConc.(mg/L) Product Titer on the Harvest Day 200L (n=2) HJB 500L (n=2) 0 10 20 30 40 50 60 70 80 90 100 0 5 10 15 20 25 30 35 40 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Viability(%) VCD(10E6cells/mL) Time [day] Cell Growth Profile 200L (n=2) HJB 500L (n=2) 200L (n=2) HJB 500L (n=2)
  • 38. Page 38 杭州奕安济世 Comparable Impurity Removal Capability - Successful purification process demonstrated 80 82 84 86 88 90 92 94 96 98 100 ProA IDF AEX HIC VF UF/DF Purity(%) SEC Purity 200L (n=2) HJB 500L 1 10 100 1000 10000 100000 ProA IDF AEX HIC VF UF/DF Concentration(ppm) HCP 200L (n=2) HJB 500L 80 82 84 86 88 90 92 94 96 98 100 ProA IDF AEX HIC VF UF/DF Purity(%) Downstream Process CE-SDS Purity 200L (n=2) HJB 500L 20 25 30 35 40 45 50 55 60 65 70 ProA IDF AEX HIC VF UF/DF MainPeak(%) Downstream Process cIEF 200L (n=2) HJB 500L
  • 39. Page 39 杭州奕安济世 Method Transfer Policy  Use the same lot of reference standard, which was also used for the validation and qualification of analytical method in Method Transfer Donor (MTD).  Conduct Risk assessment, utilize equivalency acceptance criteria as established in the MTD validation protocol , compare the data with historic data from MTD.  Method Transfer Assessment  Method Transfer Condition Check  Check the CQV situation of the equipment.  Method and SOP Document check  Personnel Training  Verify the situation of critical materials  Transfer Evaluation Test Items (depends on method)  System suitability  Linearity  Repeatability  LOQ
  • 40. Page 40 杭州奕安济世 Analytical Method Transfer - Successfully transferred to QC Method* Test Items for Method Transfer Method Transfer Donor HJB QC Comparable Titer  System suitability PASS Pass Yes  Specificity Pass Pass  Repeatability (RSD≤5%) 1% (n=6), 3%(n=12) 1%(n=3), 2%(n=9)  Linearity R2>0.99 R2=1.00 R2=1.00  LOQ, 0.4 mg/mL Recovery: 103% ; RSD: 2% Recovery: 103% ; RSD: 1.3% Bioburden  Method Confirmation  No growth in negative control group 0 cfu/filter 0 cfu/filter Yes  Positive control: 10~100 CFU/filter 19, 40cfu/filter 20,36 cfu/filter  Recovery: 50%~200% 70~153% 75%, 155% Protein Concentration  System suitability  Specificity: blank≤0.05 0.00 ABS/mm 0.00 ABS/mm Yes RS Accuracy: 95~105% 101% 98%  Repeatability (L1,3,5,RSD≤3%) 0%,0%,1% 0%,1%,0%  LOQ (Linearity and range) 16~24mg/ml, R2=1.00, RSD≤1% 16~24mg/ml, R2=1.00, RSD≤1% Cell Based Activity  System suitability Pass pass Yes  QC sample Accuracy, potency%: 80%-125% 97~106% 98%~101%  Linearity R2>0.95 0.9984 0.9946  Repeatability: RSD ≤20% 5% 6.8% * Representative methods
  • 41. Page 41 杭州奕安济世 Comparable Quality of Drug Substance Tech Transfer Donor HJB Comparable Quality Attributes Specification 200L Scale (n=2*) 500L Scale Yes/No? Purity by SEC (%) ≥ 90.0 99.5±0.5 99.3 Yes Purity by cIEF (%) ≥ 40.0 61.2±3.0 60.4 Yes Purity by Non-Redu CE-SDS (%) ≥ 93.0 98.8±0.7 99.7 Yes HCP (ppm) ≤ 150 70±4 6 Yes Residual ProA (ppm) ≤ 10 ≤1.6 1 Yes DNA (pg/mg) ≤ 5.0 <0.3 <1 Yes Cell Based Activity (%) 50-150 103±0 101 Yes * Data are presented in mean ± 1 standard deviation.
  • 42. Page 42 杭州奕安济世 Case 2 - Scope of Tech Transfer Site Tech Transfer and Scale-up Client Y 3x200L Tox run Hangzhou JUST Bio (HJB) 1x500L GMP
  • 43. Page 43 杭州奕安济世 Comparable Cell Growth and Productivity Profiles - Successful scale-up and technical transfer in cell culture performance 0 10 20 30 40 50 60 70 80 90 100 0 5 10 15 20 25 30 35 40 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Viability(%) VCD(10E6cells/mL) Time (day) Cell Growth Profile 200L (n=3) HJB 500L (n=1) 200L (n=3) HJB 500L (n=1) 0 500 1000 1500 2000 2500 3000 3500 4000 ProductConc.(mg/L) Product Titer on the Harvest Day 200L (n=3) HJB 500L (n=1)
  • 44. Page 44 杭州奕安济世 Product Recovery - Comparable downstream process yield 0 20 40 60 80 100 120 Recovery(%) Process Step Downstream Process Step Recovery 200L (n=3) HJB 500L (1st GMP) 0 20 40 60 80 100 120 Recovery(%) Overall Recovery 200L (n=3) HJB 500L (1st GMP)
  • 45. HJB: Integrated Process Development and Manufacturing Partner