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Outline
HJB Introduction
Process Development and Tech Transfer
Manufacturing Facility and Capability
Quality Management System
CDMO Scope and Timeline
Tech Transfer Case Study
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Welcome to Hangzhou Just Biotherapeutics (HJB)
a global standard CDMO service company
Based in Hangzhou, one-hour ride from Shanghai by train
Our neighbors include Pfizer, Abbott, Merck (MSD), Gilead, forming a hub for biological
manufacturing
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About HJB
Just Bio China
Location Hangzhou, China
Leadership team 8 seasoned leaders from Amgen, Genentech, Pfizer, Sanofi, each having >20y
experiences in the development and commercial manufacturing
Investors Arch Ventures, LAV, Just Bio US, Temasek, Taikang Capital, Bank of China, Bank of
Hangzhou, HEDA
Technical focus Full development and manufacturing from early development to GMP commercial
launch
Capacity • Currently 2 x 500 L reactors (200 to 1000L scale), designed for 6 x 500L capacity,
support Fed-batch and Perfusion processes
• 2 x 2000 L lines expansion to be completed by 3Q19
Staff 110 FTE in 2018
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Our Mission
Bringing more therapies to
market in less time and at
lower cost
Catalyzing technology and
product development and
manufacturing
Supply products to markets
around the world for both
clinical and commercial
demand
Strategic
Partnerships
Global
Standard
Innovative
Technology
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HJB competitive advantage - integrated H.DESIGN platform for
rapid development and efficient manufacturing of Biotherapeutics
Developability
Molecule Design
Advance Process
Process Design
H.POD
Plant Design
Through candidate selection
and assessment, proteins are
designed to be potent, stable
and manufacturable
The future is manufacturing
pods that are inexpensive,
flexible and quickly expandable
Integrated cell line, upstream,
downstream and analytical
platforms to rapidly develop high
yielding and robust processes,
specially continuous process
H.DESIGN
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HJB competitive advantage - seasoned leadership team from
top-tier MNCs experienced in PD and manufacturing
25-year process
development, tech
transfer and comm’l
mgf; previously
Amgen, Allergan,
Merck; PhD at Rutgers
Jerry Yang, PhD
SVP, P&PD China
25-year process
development; tech
transfer, comm’l mfg
support; previously
Genzyme/Sanofi; PhD
at MIT
Chris Hwang, PhD
EVP, P&PD US
12-year experience in
biopharma; previously
Amgen process
development; MBA at
UCLA
Chun Li
ED, BD & Pgrm Mgt
20-year biologics
quality and mfg mgmt;
previously Amgen,
Schering-Plough, GSK;
PhD, UNC
Frank Ye, PhD
SVP, Tech Ops
14-year experience in
M&A, IPO, and audit;
previously PwC; CICPA;
ACCA; BS at Sun Yet-
Sen University
Albert Zhu
VP, Business Ops
30 years biopharma
CMC experience;
previously VP at Ipsen,
Genentech; PhD, MS,
BS, MIT
James Leung, PhD
EVP, PD
18-year Amgen and Pfizer,
R&D leadership, BD head
and commercial lead; MBA,
MIT; PhD, U. Ghent
Jonathan Zhao, PhD
Co-Founder / CEO
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Process & Product Development overview
Integrated CMC platforms: from cell line to IND/BLA development
Highly Effective Team with international company experiences
World-class Equipment and Laboratory (10,000 sqf), and capacity to be
doubled by 2Q19
Fed Batch and Continuous Production Capability
IP Protection
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Our Fast-to-IND Cell Line Development Platform
Mini pool
Bulk pool
Month 1 2 3 4
RCB
Transfection
and selection
Single cell cloning
and screening
Stability study & PD
RCB
Transfection
and selection
Pool ScreeningTraditional
approach
Our approach Single cell cloning
and screening
Material generation
and PD
Material generation
and PD
Stability study & PD
Conventional
approach
Our approach
Time to pool 2m 0.5m
Time to RCB 4m 2.5m
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Advantages of stable pool-based material
generation
Stable bulk pool Transient transfection
Timeline 2-3 weeks from transfection 2-3 weeks from transfection
Product consistency Highly similar to final
production cell lines
Higher comparability risk due
to different vector, host and/or
expression system
Titer 0.5 – 2 g/L 50-500 mg/L
Scalability Yes No
Manufacturability assessment Yes No
Suitability for subcloning Yes No
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Upstream Process Development
• End to end upstream process development
• Cell culture process and medium development
• Fed-batch and Perfusion processes
• Cell Bank RCB/MCB/WCB Establishment, stability
• Process scale-up and proof of concept
• Conversion from stainless to single-use
• Bioreactor process optimization
• CMC preparation of filing documents
12 x 2L, 2 x 10L, 1 x 10L Disposable XDR 10
(6x2L, Ambor and 200L to be added in 1Q19)
ATF and TFF systems
Vi-CELL XR, Cedex-Bio, Cobas, Osmo-Pro
Upstream Process Development
Downstream Process Development
Analytical Development
Formulation Development
Technology Transfer
Pre-clinical, PM and RA support
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Downstream Process Development
• Platform technology for monoclonal antibodies (mAbs)
and Fc fusion proteins
• Customized purification processes for recombinant
proteins
• Integrated development scheme from proof-of-concept to
scale-up
• High-throughput process development
• Design of experiments (DoE)
• Resin screening and optimization
• Resin lifetime studies
• CMC preparation of filing documents
4 x AKTA PURE, TFF SPECTRUM KR2i, Nanodrop
(capacity to be doubled by 2Q19)
Upstream Process Development
Downstream Process Development
Analytical Development
Formulation Development
Technology Transfer
Pre-clinical, PM and RA support
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Analytical Development
Upstream Process Development
Downstream Process Development
Analytical Development
Formulation Development
Technology Transfer
Pre-clinical, PM and RA support
• Method optimization, qualification, and transfer
• In-process testing
• Biochemistry method development and testing
• Bioassay development and testing
• Compendial testing
• Analytical support for process validation and investigations
• Reference standard characterization
• Stability studies
• Comparability Studies
• Analytical Support for Product Profile characterization and
residual testing
• CMC preparation of filing documents
HPLC and UPLC Agilent/Waters Empower 3, CE, UV-Spec,
iCIEF, SoloVPE, qPCR, Envision plate reader, Biacore T200
LC-MS
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Analytical Methods
• Method development, qualification,
testing
• Release and characterization tests
including physio-chemical
characterization, structural
elucidation.
• Biological function and binding
characterization.
• Comparability exercises
• CMC and analytical support from
drug discovery, drug development,
IND filing, clinical support, all way to
BLA and commercialization.
• Help with shortening developmental
timeline from cell line to IND.
• Critical attribute assignments
• SEC
• IEX, HIC
• CE-SDS (NR and R)
• iCIEF
• rProtein A
• HCP
• rDNA
• peptide map
• Intact/red.mass
• glycan analysis
• charge hetereogeneity ID
• binding assays
• western-blots
• cell based assay
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Bioassay lab and Molecular Biology lab
• Method development, qualification, testing
• rDNA
• HCP
• Binding assay
• Kinetics analysis
• Epitope binding
• FcRs interaction
• Cell-based assay
• Western blot
• Plasmids construction
• Gene cloning test
Envision plate reader,Biacore T200,7500 Real-Time PCR,
3111 CO2 incubator,NUAIR-NU-543-400S BSC
DNA Engine PCR,Incubate shaker,UV light box,Electrophoresis
and imaging system
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Formulation Development
Upstream Process Development
Downstream Process Development
Analytical Development
Formulation Development
Technology Transfer
Pre-clinical, PM and RA support
• Preformulation testing
• Formulation development and optimization.
• Container compatibility
• Container closure integrity
• Extractable and Leachable
• Stability protocol development and program
management
• Stability storage and testing
• Stability data trending
• Fill-and-finish support
• CMC activity associated with preparation of
filing documents
DSC(TA Nano DSC), DLS(DynaPro),
MFI(ProteinSimple 5200), HIAC 9703+
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Formulation Development
Study Description Items tested
Developability Roadmap of formulation
development based on
developability score
pH stability, aggregate, activity, Tm, kD,
precipitation, viscosity,
Forced degradation
Preformulation pH, buffer, excipient, Cross effect SEC, activity, iCIEF, CE-SDS, MFI, and critical
PTMs, sterility
Formulation
development
DOE study SEC, activity, iCIEF, CE-SDS, MFI, and critical
PTMs, sterility
Device Stability study, Extractable and
leachable, in-use study
ICP, microscope imagining hydrolytic
resistance, NMR, GC-MS
lyophilization Formulation development and
characterization
Tg’, moisture, XRD, FTIR, SEC, activity
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Technology Transfer
∨ Establish partner joined-committee and PM; set goals,
roles, responsibility and update mechanism
∨ Small scale documentation transfer: Process
description and method procedures
∨ Technical team workshop
∨ Cell bank, process confirmation runs 2L + 10L
∨ Assay transfer and qualification/validation
∨ Scale up process and procedures, documentation for
Tech transfer to mfg.
∨ QA & QC review
∨ Engineering run
∨ Support pilot/large scale runs 200 - 1000L
∨ Bilingual documentation (English and Chinese)
Upstream Process Development
Downstream Process Development
Analytical Development
Formulation Development
Technology Transfer
Pre-clinical, PM and RA support
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Pre-clinical, PM and RA support
• Pre-clinical study management support
(consulting & CRO management)
• World-class project management experience
• Regulatory support and consultation to meet
FDA & cFDA requirements
• IND filing to cFDA (prepare dossier, follow up)
Upstream Process Development
Downstream Process Development
Analytical Development
Formulation Development
Technology Transfer
Pre-clinical, PM and RA support
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Drug Substance manufacturing overview
Multi-product capability
Currently two cell culture suites
Two 500L SUB
Support perfusion and fed-batch processes
Can produce GMP batches in scales of
200L, 500L and 1000L (pooling)
Plan to add 2000L CC suite in 2019
Separate pre and post viral suites
Single use disposable technology
Delta V for process automation
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QC capability
Analytical method optimization, transfer,
qualification and validation
In-process control, DS& DP lot release test
GMP stability studies
Environmental monitoring and PW, WFI, Clean
Steam testing
Raw material release testing
Labware LIMS
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HJB Quality Management System
consisting of 7 main systems broken up into multiple subsystems
Production
Systems
Quality
Assurance
System
Laboratory
Control
Systems
Facilities and
Equipment
Systems
Materials
Systems
Packaging and
Labelling
Systems
Development
System
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QMS GMP Document Hierarchy and Implementation-Global
Global QualityPolicy
and Manual
Policies
Global
Glossary
Standards
Global Operating
Procedures (GOPs)
Terry Plant Just China Future Plant
Global QualityPolicyand Manual
Document that contains the Just QualityPolicyanda description
of the QualityManagement System.
Policies andGlobal Glossary
Policies capture critical business andregulatoryrequirements,
and the Glossarydefines terms that must appliedglobally.
Standards and GOPs
Standards define,inmore detail,operational
requirements that must be appliedacross all
sites. GOPs are procedures that applyglobally.
LEVEL 1 – Site
Quality Manual
LEVEL 2 –
System SOPs
LEVEL 3 –
Instructions,
Methods
LEVEL 4 –
Records
Just Global Policy and StandardsJUST GMP Document Hierarchy
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QMS GMP Document Hierarchy and Implementation-HJB
Quality
Manual
Policy
Procedure, Protocols, Forms,
Specifications
Records, Reports, Memoranda
HJB GMP Document Hierarchy
POL-000016 Quality Plan
VPP-000004 Validation Project Plan for Just China Hangzhou Facility
POL-000020 Validation Master Plan of Just China
POL-000017 Quality Manual
POL-000019 Risk Assessment
POL-000018 Change Control
SOP-000125 Facility GMP Design Qualification
SOP-000126 Commissioning & Qualification
SOP-000127 Equipment/System Design Qualification
SOP-000197 Document Control Procedure
SOP-000198 Training Program
SOP-000195 Good Documentation Practice
HJB Policy and Standards
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ComplianceQuest (CQ) provides a GMP compliant computer system
environment for QMS
CQ was fully validated for QMS
Manages Quality management workflows, including
Controlled Document
Change order
Nonconformance
CAPA
Complaints
Equipment
Training
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CDMO Services Scope
Activities Offering
Cell Line Development In house
Cell Bank Creation In house
Cell Bank Safety Testing Subcontract
Cell Bank Storage In house
Process Development In house
Analytical Development and Validation In house
DS Manufacturing In house
Non GMP DP Production In house
GMP DP Production Subcontract – provide tech support and management
Viral Clearance Validation Subcontract - provide tech support and management
Cell Bank Storage In house
DS and DP Storage In house
Regulatory Support In house
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Method Transfer Policy
Use the same lot of reference standard, which was also used for the validation and qualification
of analytical method in Method Transfer Donor (MTD).
Conduct Risk assessment, utilize equivalency acceptance criteria as established in the MTD
validation protocol , compare the data with historic data from MTD.
Method Transfer Assessment
Method Transfer Condition Check
Check the CQV situation of the equipment.
Method and SOP Document check
Personnel Training
Verify the situation of critical materials
Transfer Evaluation Test Items (depends on method)
System suitability
Linearity
Repeatability
LOQ
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Analytical Method Transfer
- Successfully transferred to QC
Method* Test Items for Method Transfer Method Transfer Donor HJB QC Comparable
Titer
System suitability PASS Pass
Yes
Specificity Pass Pass
Repeatability (RSD≤5%) 1% (n=6), 3%(n=12) 1%(n=3), 2%(n=9)
Linearity R2>0.99 R2=1.00 R2=1.00
LOQ, 0.4 mg/mL Recovery: 103% ; RSD: 2% Recovery: 103% ; RSD: 1.3%
Bioburden
Method Confirmation
No growth in negative control group
0 cfu/filter 0 cfu/filter
Yes
Positive control: 10~100 CFU/filter 19, 40cfu/filter 20,36 cfu/filter
Recovery: 50%~200% 70~153% 75%, 155%
Protein
Concentration
System suitability
Specificity: blank≤0.05
0.00 ABS/mm 0.00 ABS/mm
Yes RS Accuracy: 95~105% 101% 98%
Repeatability (L1,3,5,RSD≤3%) 0%,0%,1% 0%,1%,0%
LOQ (Linearity and range) 16~24mg/ml, R2=1.00, RSD≤1% 16~24mg/ml, R2=1.00, RSD≤1%
Cell Based Activity
System suitability Pass pass
Yes
QC sample Accuracy, potency%: 80%-125% 97~106% 98%~101%
Linearity R2>0.95 0.9984 0.9946
Repeatability: RSD ≤20% 5% 6.8%
* Representative methods
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Comparable Quality of Drug Substance
Tech Transfer
Donor
HJB Comparable
Quality Attributes Specification 200L Scale (n=2*) 500L Scale Yes/No?
Purity by SEC (%) ≥ 90.0 99.5±0.5 99.3 Yes
Purity by cIEF (%) ≥ 40.0 61.2±3.0 60.4 Yes
Purity by Non-Redu CE-SDS (%) ≥ 93.0 98.8±0.7 99.7 Yes
HCP (ppm) ≤ 150 70±4 6 Yes
Residual ProA (ppm) ≤ 10 ≤1.6 1 Yes
DNA (pg/mg) ≤ 5.0 <0.3 <1 Yes
Cell Based Activity (%) 50-150 103±0 101 Yes
* Data are presented in mean ± 1 standard deviation.
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Case 2 - Scope of Tech Transfer
Site Tech Transfer and Scale-up
Client Y
3x200L
Tox run
Hangzhou JUST Bio (HJB)
1x500L
GMP