Synthetic sapphire in aviation hydraulics

1. Technology of using synthetic sapphire
in aviation hydraulics
Airlines
*
* PharmaSapphire
1
Resident

2. How much do YOU cost problems with hydraulics?
2

3. * Among the airlines: PJSC “Siberia Airlines”, LLC “Globus”. Based on analytical reports of the West Siberian
Interregional Office (CS MTU) of the Federal Air Navigation Agency from 2013 to I half of 2018
1
1
1
1
1
2
11
11
21
26
39
0 5 10 15 20 25 30 35 40 45
navigation equipment
engine control devices
GTE construction
auxiliary power failure
glider damage / damage
oil system
exhaust system failure
air conditioning failure
failure (chassis failure)
aircraft control system failure
hydraulic system failure
Number of incidents
Typesofevents
Distribution of incidents on the boards of S7 Airlines during 2013-2018 related to
the failure of aircraft equipment *
there is also hydraulics here
of all S7 Airlines incidents are related to hydraulic failures *25%
3

4. Aviation equipment failure is a stress for the
crew that can lead to mistakes
Stress
4

5. One of the main indicators taken into account
when compiling the safety rating of airlines is the
number of accidents and the number of incidents
in the current year.
Reputation blow
(JACDEC 2018) 5

6. Aviation equipment failures incur airline
costs associated with flight cancellations
/ delays, unplanned landings, return to
the airport of departure, etc.
Profit falls
6

7. Causes of hydraulics failure
07.08.2017 Flight GLP3316 Sochi - Novosibirsk
B-737-800 VQ-BRK Globus LLC (S7 Airlines)
20-30 minutes after takeoff, hydraulic system “A” failed
The reason is the internal destruction of the hydraulic pump,
due to overheating and fatigue failure of one of the nine
working pistons of the cylinder block
Wear
Overheat
Destruction
Failure
7

8. How can we fix this?
Damn pump!
8

9. The following friction pairs are used:
steel-steel, steel-bronze, steel-brass
Weight up to 21 kg
Price from 4,000 to 25,000 USD
Repair - up to 80% of the cost
Warranty period up to 3 years
For example, change the aviation pump
9

10. 10
The destruction of the pump
looks like this

11. Engine-driven pump
Power Transfer Unit
Up to 200 units of various types of valves
Electric-motor pump
Ram Air Turbine
Airbus A-320 6 hydraulic power units
Airbus A-380 12 hydraulic power units
as well as dozens of actuators
We propose to improve the reliability
and efficiency of the main components
of the hydraulic system
11

12. We suggest using sapphire
More precisely, an artificially grown single crystal
based on alpha-Al2O3
x2 times stronger than titanium carbide and steel
Resistant to high temperatures
Works great at high pressures.
And all this can be achieved only with
the right processing technology
x10 times more durable
12

13. What are we doing ? We create technology and know-how.
Assembly in unitsSapphire processing
13

14. And so we facilitate the design
1643.5 grams 821.7 grams
Steel-Bronze-Brass Sapphire
How do they all As we offer
14

15. Weight matters
It is estimated that for the transportation of 1 additional kilogram,
airlines spend an additional 200 liters of fuel per year.
"About 30% of operating expenses goes to fuel" *
* according to Deputy General Director of S7 Group of Companies, Dmitry Kudelkin
15

16. One small detail in scale application
can help save up to 100 kg on the hydraulic system
on one airliner or
100 kg x 200 l / year x € 0,65 / liter = € 13 k per year
Sapphire friction pair
Ultralight
Super wear resistant
Warranty life of modern pumps is 3 years
Most likely in 3 years, you will have to buy a new one
For one Airbus A-320
6 pieces x € 21.5 k = € 129 k / 3 years
Highly reliable
Reduce hydraulic failures to 0
Peace of mind pilots - priceless
16

17. license
Competitors
Strategic partners
Growing need
in more efficient
hydraulic systems
Hydraulics with
sapphire technology
First on the market
from 2019
17

18. According to the Markets and Markets analytical report
3.06
3.56
4.79 4.84
Aviation Pump Market,
billion $
Aviation valves market,
billion $
2017 2023
+5%/year - the expected average annual growth rate
of the aviation components market
18
Market

19. Skolkovo Resident
Trademark
The technology has been successfully applied to:
Invested in the project $ 35,000Current project status
19
5 patents Russia
3 patents Eurasia
Patents Europe
(Germany, France,
Spain)
1 application USA

20. Production
(Building and equipment)
3,5 m 0,8 m
Promotion
1,2 m
Life Support Company
(payroll, office rent, taxes)
We offer a 50% share of the company for € 5.5 million.
Offer

21. Reviews
21
"Plunger pair", which has the basis of the rubbing parts Al₂O₃
(aluminum oxide), corundum ceramics or monocrystalline
leucosapphire, is a Perspetean scientific potential and has a
great future in various industries. Especially in the field of
engineering."
Lukin E.S.
Academician of AIS and MAI of the Russian Federation,
Doctor of Technical Sciences,
Professor of the Department of Chemical Technology
Ceramics and refractories. DI. Mendeleyev's
"Leuko-sapphire metering pumps allow to get a huge
economic effect, since such devices are widely used
in many areas of science and technology."
H.S. Bagdasarov
Doctor of Physics and Mathematics,
Corresponding Member of the
Russian Academy of Sciences
"... our enterprise JSC Riga Pharmaceutical Factory for the last
few years has been successfully using your products, in
particular, sapphire single crystal metering pumps, which we
purchased in the amount of 8 pieces at different times."
Petersons G.
Technical Director of JSC "Riga Pharmaceutical Factory"
"... the pumps manufactured by PharmaSapphire Ltd. were
installed on the bottling machine of medicines in ampoules of
the company" ROTA "in the amount of 4 pieces. These
pumps worked without comment more than two years before
the sale of the equipment.“
D.G. Volchenkov
Chief engineer of the pharmaceutical factory "Polisan"

22. Vitaly Savenkov
Founder and Leader
Author of 8 patents
over 30 years of experience in
manufacturing high-precision machines
over 24 years experience in managing a
technology company
sappfir@inbox.ru
+7 909 676 51 28
Evgeny Spiridonov
Scientific consultant, Doctor of
Technical Sciences
Head Department of "Hydraulics"
South Ural State University
spiridonovek@susu.ru
+7 351 267 92 52
Valentin Shakov
Lead Engineer
Graduate of the BMSTU
department "Hydraulics"
shakovvalia@gmail.com
+7 916 840 56 44
Andrey Puzanov
Technical Consultant, Ph.D.
Associate Professor of "Instrument
Engineering"
Kovrov State Technological Academy
named after V.A. Degtyareva
starhkerd@mail.ru
+7 910 775 96 71
Team
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23. https://sapptechs.com/
Vitaly Savenkov
sappfir@inbox.ru
+7 909 676 51 28
Valentin Shakov
shakovvalia@gmail.com
+7 916 840 56 44
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