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It started with one product and a dream.
That first product, our NB Clamshell was
to become an industry favorite and our
dream was to become a World Leader in
Field Machining Equipment. Our product
line expands each day and now includes
a whole line of patented Clamshells,
Boring Bars, End Preps, Portable Milling
Machines and much more.
As our product line has grown so has our
stature and reputation as a World Leader in
Field Machining and Heat Treating
Equipment. We’re proud of that achieve-
ment but definitely not content. Each day
we strive to meet and exceed our cus-
tomers’ expectations with the finest equip-
ment and people in the business.
Whether it’s Rental or Sales, Technical
Field Support or Custom Equipment
Design, Hydratight/D.L. Ricci Corp. stands
ready to offer the Ultimate Solutions for
your on-site machining problems.
To learn more about our World Class
Products and Services, please feel free to
contact one of our staff or check out our
entire line on the web at www.dlricci.com
or at www.hydratight.com.
In 2006 D.L. Ricci Corp. was purchased by
Actuant Corp. and made part of the
Hydratight family of products.
Thanks for your interest in
Hydratight/D.L. Ricci Corp.
D.L.Ricci Corp.
®
iiwww.hydratight.com
& www.dlricci.com
Clamshells pgs. 1-8
Facers & End Preps pgs. 9-11
Grinding & Milling pgs. 12-21
Boring Bars pgs. 22-24
Journal Turning pg. 25
Hydraulic Power Supply pg. 26
Tube Prep pgs 27-28
Heat Treating pgs. 29-30
Technical Support pgs. 31-32
Manufacturing & Rental pgs. 33-34
Engineering & Safety pgs. 35-36
Chart & Product Review pgs. 37-38
TABLE OF CONTENTS August 2007
Products
Portable Machining Solutions
Tube Prepping
Tube Chamfering Tools
Technical Services
Creative Design, Training & On-Site Machining
Heat Treating
On-Site Induction and Resistance
Learn more about
Hydratight’s Torque and
Tension tools at:
www.hydratight.com
MCClamshell
In n ova t i v e D e s i g n s
The MC (Mini Clamshell) is
designed for on-site severing,
beveling and counterboring on
small piping and valve systems.
MC’s lightweight structure
incorporates our world class,
patented, low friction, bearing
design. This design adds
strength, accuracy and minimized wear
to this small package.
The lightweight machine quickly splits and easily
mounts on in-line piping systems and the super
compact design sets-up painlessly in tight places.
Our low profile tool slides provide an even feed rate
and rigidity for cutting and beveling wall thickness
up to .375” thick on all alloys. The MC will
accommodate all tube sizes ranging from .5” to
2.5” O.D.
The tool package comes complete with a multi-
position pneumatic angle drive and a deluxe
storage case, containing all the necessary operat-
ing tools required for fast and easy use.
Low Friction
Bearing Design
Easily Mounts Super Compact
1
MODEL
UNIT OF
MEASURE
MOUNTING
MIN MAX
MACHINE
ID A B C D *
MC1 Std. - in.
Metric. - mm
.840 - 1.375
21.3 - 34.93
1.625
41.3
5.438
138.1
3.25
82.6
1.906
48.4
4.313
109.5
MC2 Std. - in.
Metric. - mm
.840 - 2.375
21.3 - 60.3
2.625
66.7
6.438
163.5
3.25
82.6
1.906
48.4
4.313
109.5
* Dimension subject to change with different tooling. Contact your Sales Consultant for specifics.
The D.L. Ricci Corp. NB (Narrow Body) Clamshell
series is the industry standard for narrow body,
lightweight machines. These highly durable tools
maintain a low profile requiring minimum operating
clearance. Our unique patented bearing design
produces excellent surface finish results on any alloy
material being machined.
The revolutionary NB
Clamshells are capable
of cutting all wall
thickness and alloys with
minimal time and effort.
They may accommodate
flange and pipe sizes
varying from 3” to 43”.
Easy to set-up and
operate, our NB
Clamshell can be used in any environment making
them perfect for under water, nuclear, or other
hazardous conditions. Labor costs are reduced with this
easy to set-up, lightweight machine.
Severing, beveling, I.D. boring, facing and O.D. turning
are just a few of the tasks that these remarkable
machines can perform with ease.
Heavy Wall
Thickness
Assorted
Sizes
Fast
Cutting
NBClamshell
w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 2
MODEL
UNIT OF
MEASURE
MOUNTING
MIN MAX
MACHINE
ID A B C D*
NB4 Std. - in.
Metric. - mm
1.900 - 4.5
48.3 - 114
4.75
120.7
9.25
235
3
76.2
2.25
57.2
4.5
114.3
NB6 Std. - in.
Metric. - mm
2.375 - 6.625
60.3 - 168.3
6.875
174.6
11.375
288.9
3
76.2
2.25
57.2
4.5
114.3
NB8 Std. - in.
Metric. - mm
3.5 - 8.625
88.9 - 219.1
8.875
225.4
13.375
339.7
3
76.2
2.25
57.2
4.5
114.3
NB10 Std. - in.
Metric. - mm
4.5 - 10.75
114.3 - 273.1
11.25
285.8
15.75
400.1
3
76.2
2.25
57.2
4.5
114.3
NB12 Std. - in.
Metric. - mm
6.625 - 12.75
168.3 - 323.9
13.25
336.6
17.75
450.9
3
76.2
2.25
57.2
4.5
114.3
NB14 Std. - in.
Metric. - mm
8.625 - 14
219.1 - 355.6
14.5
368.3
19
482.6
3
76.2
2.25
57.2
4.5
114.3
NB16 Std. - in.
Metric. - mm
10.625 - 16
219.1 - 406.4
16.5
419.1
21
533.4
3
76.2
2.25
57.2
4.5
114.3
NB18 Std. - in.
Metric. - mm
12.75 - 18
323.9 - 457.2
18.5
469.9
23
584.2
3
76.2
2.25
57.2
4.5
114.3
NB20 Std. - in.
Metric. - mm
14 - 20
355.6 - 508
20.5
520.7
25
635
3
76.2
2.25
57.2
4.5
114.3
NB24 Std. - in.
Metric. - mm
18 - 24
457.2 - 609.6
24.5
622.3
29
736.6
3
76.2
2.25
57.2
4.5
114.3
NB26 Std. - in.
Metric. - mm
20 - 26
508 - 660.4
26.5
673.1
31
787.4
3
76.2
2.25
57.2
4.5
114.3
NB28 Std. - in.
Metric. - mm
22 - 28
558.8 - 711.2
28.5
723.9
33
838.2
3
76.2
2.25
57.2
4.5
114.3
NB30 Std. - in.
Metric. - mm
24 - 30
609.6 - 762
30.5
774.7
35
889
3
76.2
2.25
57.2
4.5
114.3
NB32 Std. - in.
Metric. - mm
26 - 32
660.4 - 812.8
32.5
825.5
37
939.8
3
76.2
2.25
57.2
4.5
114.3
NB36 Std. - in.
Metric. - mm
30 - 36
762 - 914.4
36.5
927.1
41
1041.4
3
76.2
2.25
57.2
4.5
114.3
NB39 Std. - in.
Metric. - mm
33 - 39
838.2 - 990.6
39.5
1003.3
44
1117.6
3
76.2
2.25
57.2
4.5
114.3
NB40 Std. - in.
Metric. - mm
34 - 40
863.6 - 1016
40.5
1028.7
45
1143
3
76.2
2.25
57.2
4.5
114.3
NB43 Std. - in.
Metric. - mm
37- 43
939.8 - 1092.2
43.5
1104.9
48
1219.2
3
76.2
2.25
57.2
4.5
114.3
* Dimension subject to change with different tooling. Contact your Sales Consultant for specifics.
Qu a l i t y Pro d u c t s
The MS or Mid-Size series is the latest
addition to our patented line of Clamshell
Products. Lighter than the HD and more
rigid than the NB, the MS’s compact
design delivers the power and accuracy to
work on virtually all pipe diameters,
(10”- 42”) materials and wall thicknesses.
The MS offers unsurpassed control and
power and also includes many innovative
design features. A new gear clamping
feature and motor mount allow for
faster, more secure set-ups and increased
rigidity. Locator extensions are compatible
with the NB Clamshells. The MS is also
compatible for tool blocks/slides on the NB
and HD series of Clamshells.
The patented fully adjustable bearing design, for ultimate longevity, is what puts all D.L.
Ricci Corp. Clamshell products at the head of the pack. The MS Clamshell is
designed for severing, I.D. boring, flange facing and O.D. turning. The MS is
precise with excellent surface finishes and holds tight tolerances on all
applications. Superior cutting strength, as well as fast set-up and ease of use
make the MS Clamshell the perfect tool for a variety of machining operations.
Patented
Technology
Heavy Duty
Rigid Design
Fast Accurate
Cutting & Beveling
3
MSClamshell
MODEL UNIT OF
MEASURE
MOUNTING
MIN MAX
MACHINE
ID A B C D*
MS12 Std. - in.
Metric. - mm
4.125 - 13
104.8 - 330.2
13.25
336.55
19.312
490.52
3.03
76.99
3.83
97.28
5.33
135.38
MS16 Std. - in.
Metric. - mm
7.375 - 16.25
187.3 - 412.8
16.5
419.1
22.562
573.07
3.03
76.99
3.83
97.28
5.33
135.38
MS18 Std. - in.
Metric. - mm
9.375 - 18.25
238.1 - 463.6
18.5
469.9
24.562
623.87
3.03
76.99
3.83
97.28
5.33
135.38
MS20 Std. - in.
Metric. - mm
11.375 - 20.25
288.9 - 514.4
20.5
520.7
26.562
674.67
3.03
76.99
3.83
97.28
5.33
135.38
MS24 Std. - in.
Metric. - mm
15.375 - 24.25
390.5 - 616
24.5
622.3
30.562
776.27
3.03
76.99
3.83
97.28
5.33
135.38
MS28 Std. - in.
Metric. - mm
19.375 - 28.25
492.1 - 717.6
28.5
723.9
34.562
877.87
3.03
76.99
3.83
97.28
5.33
135.38
MS32 Std. - in.
Metric. - mm
23.375 - 32.25
593.7 - 819.2
32.5
825.5
38.562
979.47
3.03
76.99
3.83
97.28
5.33
135.38
MS36 Std. - in.
Metric. - mm
27.375 - 36.25
695.3 - 920.8
36.5
927.1
42.562
1081.07
3.03
76.99
3.83
97.28
5.33
135.38
MS42 Std. - in.
Metric. - mm
33.375 - 42.25
847.7 - 1073.2
42.5
1079.5
48.562
1233.47
3.03
76.99
3.83
97.28
5.33
135.38
* Dimension subject to change with different tooling. Contact your sales consultant for specifics.
The HD (Heavy Duty) series
Clamshells are designed for
large diameter, heavy
cutting applications. The
machines accommodate
flange and pipe sizes
ranging from 28” to 110”
O.D.
Utilizing our fully adjustable
patented heavy duty bearing
design, these machines are capable of severing,
beveling,
facing, boring and O.D. turning on all types of material
and all wall thickness. The HD’s superior design and
construction allow unparalleled control, power and
accuracy.
With its 5” axial and 4.5” radial profile, the HD
series machine can fit into tight work areas where
other large machines cannot.
As a result of it’s superior strength the HD series is
ideal for all machining applications in new
construction, decommissioning, component
replacement and fabrication projects.
Large Diameter Flange Facing
and Beveling
Fully Adjustable
Bearing Design
w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
HDClamshell
4
MODEL UNIT OF
MEASURE
MOUNTING
MIN MAX
MACHINE
ID A B C D*
HD28 Std. - in.
Metric. - mm
16 - 28
406.4 - 711.2
29
736.6
38.375
974.7
6.25
158.8
4.688
119.1
8.5
215.9
HD30 Std. - in.
Metric. - mm
18 - 30
457.2 - 762
31
787.4
40.375
1025.5
6.25
158.8
4.688
119.1
8.5
215.9
HD32 Std. - in.
Metric. - mm
20 - 32
508 - 812.8
33
838.2
42.375
1076.3
6.25
158.8
4.688
119.1
8.5
215.9
HD36 Std. - in.
Metric. - mm
24 - 36
609.6 - 914.4
37
939.8
46.375
1177.9
6.25
158.8
4.688
119.1
8.5
215.9
HD39 Std. - in.
Metric. - mm
27 - 39
685.8 - 990.6
40
1016
49.375
1254.1
6.25
158.8
4.688
119.1
8.5
215.9
HD43 Std. - in.
Metric. - mm
31 - 43
787.4 - 1092.2
44
1117.6
53.375
1355.7
6.25
158.8
4.688
119.1
8.5
215.9
HD45 Std. - in.
Metric. - mm
33 - 45
838.2 - 1143
46
1168.4
55.375
1406.5
6.25
158.8
4.688
119.1
8.5
215.9
HD48 Std. - in.
Metric. - mm
36 - 48
914.4 - 1219.2
49
1244.6
58.375
1482.7
6.25
158.8
4.688
119.1
8.5
215.9
HD50 Std. - in.
Metric. - mm
38 - 50
965.2 - 1270
51
1295.4
60.375
1533.5
6.25
158.8
4.688
119.1
8.5
215.9
HD53 Std. - in.
Metric. - mm
41 - 53
1041.4 - 1346.2
54
1371.6
63.375
1609.7
6.25
158.8
4.688
119.1
8.5
215.9
HD54 Std. - in.
Metric. - mm
42 - 54
1066.8 - 1360.8
55
1397
64.375
1635.1
6.25
158.8
4.688
119.1
8.5
215.9
HD55 Std. - in.
Metric. - mm
43 - 55
1092.2 - 1397
56
1422.4
65.375
1660.5
6.25
158.8
4.688
119.1
8.5
215.9
HD57 Std. - in.
Metric. - mm
45 - 57
1143 - 1447.8
58
1473.2
67.375
1711.3
6.25
158.8
4.688
119.1
8.5
215.9
HD60 Std. - in.
Metric. - mm
48 - 60
1219.2 - 1524
61
1549.4
70.625
1793.9
6.25
158.8
4.813
122.2
8.5
215.9
HD66 Std. - in.
Metric. - mm
54 - 66
1371.6 - 1676.4
67
1701.8
76.625
1946.3
6.25
158.8
4.813
122.2
8.5
215.9
HD72 Std. - in.
Metric. - mm
60 - 72
1524 - 1828.8
73
1854.2
82.625
2098.7
6.25
158.8
4.813
122.2
8.5
215.9
HD80 Std. - in.
Metric. - mm
62 - 80
1574.8 - 2032
81
2057.4
90.625
2301.9
6.25
158.8
4.813
122.2
8.5
215.9
HD110 Std. - in.
Metric. - mm
82 - 110
2082.8 - 2794
111
2819.4
120.625
3063.9
6.25
158.8
4.813
122.2
8.5
215.9
* Dimension subject to change with different tooling. Contact sales consultant for specifics.
Unique Machining Solutions
MM180Clamshell
5
Variety of
Attachments
Dependable
Machining
Mammoth and
Accurate
In early 2004, D.L. Ricci Engineers were given the task of
designing and creating a mammoth clamshell to cut and prep
a giant steam generator surface. Within 5 months the new
MM180 Clamshell debute to rave reviews. This World’s
Largest Gear Driven Clamshell Lathe can be mounted on
a work piece with an OD range of 144" to 177".
The MM180’s patented technology offers a variety of
attachments for accurate severing, beveling and facing.
The machine rotates on 72 precision ground bearings. It also
has up to 28 locator pads that are all adjustable for
concentricity. 8 of these locator pads are adjustable for
flatness. Together this flexibility allows the machine to be
quickly and easily adjusted for virtually any machining
operation.
Powered by our quiet running high frequency hydraulic drive,
the MM180 is able to operate smoothly at a variety of
speeds and also can be operated remotely.
The MM180 is portable to your site and along with our
experienced D.L. Ricci Field Machinists, can be there
quickly to offer flexible machining solutions.
For minimal downtime and precision machining, check out
the MM180 in action at www.dlricci.com or request a
MM180 CD-ROM for more footage of this unique machine.
ClamshellCasingCutter
Cold Cut Well
Head Casings
Available in
Five Sizes
Ultra Compact
& Lightweight
Our lightweight Clamshell Casing
Cutters are the ultimate tool for cold
cutting well head casings. Our
compact, split frame design means
ease of transport and set-up which
translates into time and cost savings.
These cutters also offer increased
safety by operating “spark free” and
eliminating the need for flame cutting.
Our Casing Cutters mount directly onto the O.D. of the well casing, requiring minimal radial and axial clearance
(just 4.5” from the back of the machine to the cutline). In most field applications, the set-up and cutting
operations can be completed in less than a 1/2 hour by one man.
Versatility is inherent with up to 5 different sizes available (3.5” to 26”).
Plus, they offer the capability of using interchangeable tooling and machine
parts throughout the 5 sizes. You may purchase the rings separately and
share the tooling components or buy the complete package.
After the main cut is completed, an optional internal cutting attachment is
available from D.L. Ricci Corp. for deep bore cuts. Our powerful 3.5hp air
motor is another available option. Our patented bearing design is a proven
winner in a variety of machining products and we know you’ll see why when
you rent or buy a D.L. Ricci Corp. Clamshell Casing Cutter.
w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 6
MODEL
Casing Cutter
Unit of
Measure
Mounting
Min Max
Machine
ID A B C D*
8 Std. - in
Metric - mm
3.5 - 8.63
88.9 - 219.1
8.875
225.4
13.38
339.7
3
76.2
2.25
57.2
4.5
114.3
10 Std. - in
Metric - mm
4.5 - 10.75
114.3 - 273.1
11.25
285.8
15.75
400.1
3
76.2
2.25
57.2
4.5
114.3
14 Std. - in
Metric - mm
8.63 - 14
219.1 - 355.6
14.5
368.3
19
482.6
3
76.2
2.25
57.2
4.5
114.3
20 Std. - in
Metric - mm
14 - 20
355.6 - 508
20.5
520.7
25
635
3
76.2
2.25
57.2
4.5
114.3
26 Std. - in
Metric - mm
20 - 26
508 - 660.4
26.5
673.1
31
787.4
3
76.2
2.25
57.2
4.5
114.3
*Dimension subject to change with different tooling. Contact your Sales Consultant for specifics.
Adaptable Accurate
Adjustability
Automatic Feed
The Axial Feed module is adaptable to the
D.L. Ricci Corp. clamshell machine. This
axial feed system is designed to meet
crucial specifications of weld finishing
and O.D. turning in limited space and
hostile environments.
Axial Feed modules are designed for
applications within the highly exacting
standards of the nuclear industry. The
module is also used in some journal turning
applications where certain areas of a shaft
are worn and in need of repair.
C
D
BA
C o m m i t m e n t t o Se r v i c e7
AxialFeed
Model
Axial Feed
Module
Unit of
Measure A B C D
7.25 Std. - In
Metric - mm
7.25
184.2
11
279.4
6.35
161.3
2.83
71.9
5.25 Std. - In
Metric - mm
5.25
133.4
9
228.6
6.35
161.3
2.83
71.9
ClamshellAccessories
Drive
Motors:
Various configuration of drive motors are available for our NB, MS,
and HD Clamshells and BU Facer, including front drives, back drives
and angle drives. The power is provided by electric, pneumatic or
hydraulic motors depending on your application.
Single Point &
Counterbore
Modules:
Flange facing, boring, counterboring, RTJ grooves and compound
angle weld preps can be accomplished with one of these modules.
They can be mounted on NB, MS, and HD clamshells and the BU
Facer series. These modules help the operator hold exacting
tolerances with minimal effort.
Chipless Cutter:
Chip free severing is accomplished
with this pizza cutting wheel.
With our Chipless Cutter, no cutting
debris contaminates the inside of
the piping system.
Low Profile (LP) Tool Block Slide:
The Low Profile Tool Block Slide allows
cutting and beveling on as little as 2 1/2”
to 3 1/2” of pipe depending on the prep.
The LP brings the cutline closer to the
back of the machine by reducing the
axial clearance required for cutting.
8
Clamshell Accessories from D.L. Ricci
Corp., are available to enhance the performance
and expand the capabilities of our clamshells. Ask
for your copy of our Clamshell Instructional CD.
HSS
(High-Speed Sever Slide)
ISS
(Insert Sever Slide):
Both of these slides were designed with high speed
cutting in mind. High RPM cutting, rapid feed return,
cam feed actuation and carbide cutting are just a few
of the features that enhance their cutting capability.
These modules are perfectly suited for decommissioning
work in highly contaminated areas.
Swivel Head Module:
The Swivel Head Module attaches to
all NB, MS, and HD clamshells and all
BU Facers. Angle cutting is made easy
with up to 60˚ of adjustability in the head.
Applications such as facing, RTJ
grooving, boring and angle boring are
accomplished with minimal effort
when using this module.
Out-Of-Round Tool Block Slide:
The Out-Of-Round Tool Block Slide
rides on the O.D. of the pipe and reacts
to errors in roundness with a dual
compensating spring assembly.
Works on up to 1” out-of-round pipe.
w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
Te c h n i c a l S o l u t i o n s
BUFacer
Flange
Facing
Dependable and
Rugged
Interchangeable
Drive System A
B
C
D
Industry proven, our BU Flange Facers are dependable and
rugged. The BU Facer series make flange facing easy and
inexpensive. They can be used to re-face all size flanges ranging
from 10” to 110” O.D. Our BU Facers are capable of beveling,
counterboring, tube sheet and flange facing in minimal set-up
time. The time tested solid ring design and interchangeable
drive system provide a rigid machine capable of holding tight
tolerances and excellent surface finishes.
9
Model
BU Facer
Unit of
Measure
Actual
Size A B C D
BU21 Std. - in
Metric - mm
10 - 21
273.1 - 533.4
28
711.2
21
533.4
5.5
139.7
3.5
88.9
BU31 Std. - in
Metric - mm
22 - 31
558.8 - 787.4
38
965.2
31
787.4
5.5
139.7
3.5
88.9
BU44 Std. - in
Metric - mm
32 - 44
812.8 - 1117.6
51
1295.4
44
1117.6
5.5
139.7
3.5
88.9
BU60 Std. - in
Metric - mm
45 - 60
1143 - 1524
67
1701.8
60
1524
5.5
139.7
3.5
88.9
BU70 Std. - in
Metric - mm
55 - 70
1397 - 1778
77
1955.8
70
1778
5.5
139.7
3.5
88.9
BU85 Std. - in
Metric - mm
61 - 85
1549.4 - 2159
92
2366.8
85
2159
5.5
139.7
3.5
88.9
BU110 Std. - in
Metric - mm
82 - 110
2082.8 - 2794
117
2971.8
110
2794
5.5
139.7
3.5
88.9
w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
Model
GTB2
Unit of
Measure
A B C DMachine LengthFacing RangeMin. Clearance Bevel Range
Std. - in
Metric - mm
37
939.8
36.75 - 6.5
933.5 -165.1
27 - 6.5
685.8 - 165.1
24
609.6
Flexible with
Adjustable Feed
Quick Set-up with
Miter Mandrel
Phonographic Finish
No Tripper Marks
Introducing our “Generation Two Beveler” the GTB2.
Simple to set-up and operate, this new ID mounted end
prep machine delivers exacting surface finishes on
valves, flanges, fittings and more. Features on this innova-
tive machine include a Miter Mandrel for ease of set-up,
Internal Rotary Union for better air flow, Pneumatic air oper-
ations for less parts and more consistent feed, no Tripper
Mechanism means safer and smoother operations, plus the
GTB2 is safe for running in a spark free environment.
Efficiently designed, the GTB2 offers a variety of user
features that result in safe, rigid and accurate on-site
machining. GTB2 applications include Flange Facing,
Beveling, Boring, OD turning, Single Point Beveling
and more. With up to 45 degrees of adjustability, the
GTB2 is user friendly and offers flexible operations for a
variety of ID mounted end prepping.
GTB2
10
Beveling
Specialist
Automatic
Centering
Portable with
Easy Set-up
The Model 314
Beveler is designed
for quick set-ups
and weld end prepa-
rations on pipe and
tube diameters from
3” to 14” O.D.
Mounting of the 314 Beveler is accomplished with an automatic 3 jaw
locking system that centers the machine automatically to the bore of
the piping to be machined. This results in reliable and
torque-free operation.
Using the automatic chuck system, installation of the mandrel can be
accomplished in less than 1 minute, and less set-up time means more
efficient machining. The 314 also has an optional miter mandrel sys-
tem for mounting in valves, fittings and short perch applications. The
cutting head of the 314 Beveler is made of 4140 steel for rigidity and
long life.
The 3 cutting tool slots accepts all configurations of high speed
form tool blades for versatile operation. The 314 Beveler is capable
of form tool beveling, facing and I.D. counter-boring in one operation.
Machining can be performed on pipe and tube materials with any wall
thickness. Motor options include pneumatic, hydraulic and
electric drives in various configurations for insitu applications.
I n n o v a t i v e D e s i g n s
314Beveler
11
MODEL
UNIT OF
MEASURE
ID
MOUNTING
RANGE
A B C D E
314
Beveler
Std. - in
Metric - mm
3 to 13
76.2 to 330.2
13.5
342.9
2.89
73.41
4.14
105.16
14.25
361.95
6.03
153.16
TireGrinder
12w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
Portable to
Your Site
X&Y Travel
X = 33”
Y = 9”
Saves Time and $
Keeping you Running
Long Life Belts
Easily Replaced
The new Tire Grinder is another innovative machining solution designed
by our Ricci Engineers. Created for on-site repair of worn or damaged
rotary kiln tires, paper dryer tires, printing tires and cast iron cylinders,
the Tire Grinder provides a flexible and reliable grinding solution to
use while your plant keeps running.
The D.L. Ricci Corp. Tire Grinder mounts to a structural support while
the drum rotates and remains in service. Two axis movement
(parallel & perpendicular), as well as a 60˚ adjustable contact angle,
gives users greater flexibility in grinding operations.
Available for sale, rental or for use with our experienced D.L. Ricci
Corp. field machinists, the Tire Grinder will save you time and money
by doing your grinding in-place and keeping your plant running.
See video of the Tire Grinder and all our portable machining solutions
IN-ACTION at www.dlricci.com.
On-Site Grinding Anytime, Anywhere ®
TrunnionGrinder
Patented
Technology
Heavy Duty
Rigid Design
Fast Accurate
Portable Grinding
13
X & Y Travel
X = 33”
Y = 9”
Our new Trunnion Grinder provides portable, flexible grinding
for trunnions and other large rollers. This patented technology
offers air cylinder controlled tracking rollers. These rollers
may be locked in a forward position to allow the grinding of
Trunnion Roll.
Resurfacing your trunnions or rolls with the D.L. Ricci Corp.
Trunnion Grinder will give them a new finish and help to
reduce or eliminate excessive vibration, uneven wear and
rolled over edges.
Our operator friendly portable grinding machine is available
for sale, rental or we can provide on-site technical support.
Our experienced Field Machinists can be there quickly to
resurface your trunnions or rolls with minimal downtime.
Planned or unplanned, D.L. Ricci trained staff will be there
anytime, anywhere with the finest portable machining
equipment on the planet. For minimal downtime and precise
grinding check out the Trunnion Grinder at www.dlricci.com.
Contour Following
Smooth Surface
Finish
Micro Adjustment
HandHoleGrinder
w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 14
The combination of speed, and
ease of set-up allow this Hand
Hole Grinder to out perform all
other methods of repairing
existing, worn, abraded and
leaking hand hole sealing sur-
faces. The unique roller arrange-
ment
permits effortless contouring of
“out-of-round” hand holes by
following the existing shape.
Truing the grinder to an existing
hole is accomplished by turning
the four adjusting screws, and
aligning the stone to the adjacent sealing surface. The thumb wheel
micro feed adjusts the proper depth-of-cut, so that a minimal amount
of material is removed during the grinding process.
The grinding power originates from a quiet, light-weight pneumatic
motor, with an operating spindle speed of 5200 RPM, delivering up to
2.4lb./ft. of torque.
The Hand Hole Grinder from D.L. Ricci Corp. packs high performance and
rugged design in a small, easy to operate package.
Corroded, pitted, abrad-
ed and leaking manway
gasket seat surfaces can
be restored to like new
condition in minutes,
using the D.L. Ricci Corp.
Oval Manway Seat
Grinder. Set-up is
effortless by virtue of the
adjustable mounting
fixture and swivel plate. The machine can be accurately
dialed into an existing sealing surface quickly, with
minimal material removal required for the re-seating
operation. Quick and easy set-up assures a job well
done.
A high speed motor with long life heavy duty bearings
and a rugged swing arm design, allows accurate cut
control which results in ultimate surface flatness.
The Manway Grinder comes complete and ready to
operate, with the air hose, filter lubricator, wrenches and
grinding wheel, conveniently packaged in a rugged
carrying case.
Adjustable
Mounting Fixture
High Speed
Motor
Rugged Swing
Arm
Te c h n i c a l S o l u t i o n s
OvalManwaySeatGrinder
15
Oval
Manway
Seat Grinder
Unit of
Measure
X
MIN.
X
MAX.
Y
MIN.
Y
MAX.
MAX
O.D.
Standard Std. - in
Metric - mm
12.5
317.5
19.5
495.3
8.5
215.9
15.5
393.7
20
508
With
Extension
Std. - in
Metric - mm
18.5
469.9
25.5
647.7
14.5
368.3
21.5
546.1
28
711.2
The D.L. Ricci Corp. “3 axis” Portable
Milling Machines are our most versatile and
accurate machines, capable of traveling and
machining in all axis (XYZ). They are ideal for
machining large & small rectangular areas
accurately and may be clamped or bolted
directly onto the part being machined.
If clamping or bolting is impossible,fabricated
set-up jigs and parallel mounting fixtures can
be used to position the milling machines in
place for milling operations. The Portable
Milling Machines can be mounted in any position,
even upside down and are simple to set-up and oper-
ate. When used with a facing mill, the Portable Milling
Machines do a quick job of facing off pitted or mis-
aligned surfaces, restoring the original condition of
the part being machined. Servo power feeds are avail-
able for all axes, allowing the application of smooth
and consistent power feed throughout the speed range,
both in forward and reverse.
The Portable Milling Machines are the perfect tool
for rugged on-site milling, drilling and boring
applications.
Versatile and
Accurate
Precision
Ground Ways
Milling, Drilling and
Boring Applications
PortableMillingMachines
16
Portable
Mill
Unit of
Measure X Y Z W Shank
Diameter
4Z X 24
Std. - in
Metric - mm
18
457.2
4
101.6
4
101.6
4
101.6
1.0
25.4
4Z X 36
Std. - in
Metric - mm
30
762
4
101.6
4
101.6
4
101.6
1.0
25.4
6Z X 36
Std. - in
Metric - mm
30
762
6
152.4
6
152.4
6
152.4
2.0
50.8
8Z X 44
Std. - in
Metric - mm
36
914.4
8
203.2
8
203.2
8
203.2
2.0
50.8
8Z X 72
Std. - in
Metric - mm
64
1625.6
8
203.2
8
203.2
8
203.2
2.0
50.8
16Z X 96
Std. - in
Metric - mm
80
2032
16
406.4
16
406.4
16
406.4
2.0
50.8
The new TCM Machine
The new Turbine Coupling Milling
Machine (TCM) was created for
rigid and accurate in-place milling
of turbine couplings.
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I n n o v a t i v e D e s i g n s
T-Mill
The T-Mill line expands our milling
capabilities with 4T, 6T and 8T 40 Taper
Spindles for more tooling friendly versatility,
plus increased accuracy and a more
rigid tool performance. This precision mill
is designed for minimum clearance with an
adjustable gear box and two different motor
mount locations.
Our Portable Milling Machines are our most
versatile and accurate machines capable
of traveling and machining in all axes (XYZ).
They are ideal for machining large and small
rectangular areas accurately, including
milling, drilling and boring applications. The
precision ground dovetails with adjustable
gibs to provide smooth, accurate travel in
all axes.
The T-Mill Milling Machine may be clamped or bolted directly onto
the part being machined. If clamping or bolting is impossible,
fabricated set-up jigs and parallel mounting fixtures can be used to position
the milling machine.
This machine may be mounted in any position, even upside down. It is
simple to set-up and operate. Servo power feeds are available for all axes,
allowing the application of smooth and consistent power feed throughout
the speed range, both in forward and reverse.
When used with a facing mill, the T-Mill Machine does a quick job
of facing off pitted or mis-aligned surfaces, restoring them to the original
condition of the part being machined.
Model
T-Mill
Unit of
Measure X Y Z W Shank
Diameter
4T X 24
Std. - in
Metric-mm
18
457.2
4.0
101.6
4.0
101.6
4.0
101.6
1.0
25.4
4T X 36
Std. - in
Metric-mm
30
762
4.0
101.6
4.0
101.6
4.0
101.6
1.0
25.4
6T X 36
Std. - in
Metric-mm
30
762.0
6.0
152.4
6.0
152.4
6.0
152.4
2.0
50.8
8T X 44
Std. - in
Metric-mm
36.0
914.4
8.0
203.2
8.0
203.2
8.0
203.2
2.0
50.8
8T X 72
Std. - in
Metric-mm
64.0
1625.6
8.0
203.2
8.0
203.2
8.0
203.2
2.0
50.8
17
Expanding our
Milling Capabilities
More Rigid
Tool Performance
More Tooling
Versatility
The D.L. Ricci Corp. (Z) Axis Milling
Machines are single axis
machines that are designed for
precision boring and drilling along
that single axis. The machines are
available in several sizes
depending on the individual on-site
application. Each milling machine
can be fitted with pneumatic or
hydraulic drive motors and an
optional servo feed system.
Rigidity and accuracy are maintained through a pair of heavy duty
spindle bearings and precision ground, hand fit, dovetail slides.
This is the ideal boring machine to use where disassembly of major
equipment is too costly of an alternative.
Model
Z Axis Mill
Unit of
Measure Z H W Shank
Diameter
4Z
Std. - in
Metric - mm
4
101.6
15
381
4
101.6
1
25.4
6Z
Std. - in
Metric - mm
6
152.4
17
431.8
6
152.4
2
50.8
8Z
Std. - in
Metric - mm
8
203.2
22
558.8
8
203.2
2
50.8
16Z
Std. - in
Metric - mm
16
406.4
40
1016
16
406.4
2
50.8
w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
Hydraulic Motor &
Servo Feed Motor
Precision
Boring
Portable
Drilling
ZAxisMilling
18
C o m m i t m e n t t o Se r v i c e
Lightweight and
Portable
Flexible Set-up
Options
Machining in all
Axis (XYZ)
MiniMill
19
The lightweight, economical and highly portable
Mini-Mill from D.L. Ricci Corp. is ideal for on-site
machining small areas accurately. Able to machine
in all axis (XYZ) these portable mills may be
clamped or bolted directly onto the part being
machined or fabricated. Set-up jigs and parallel
mounting fixtures can be used to position these
Mini-Mills for difficult work area conditions. Any
machinist familiar with machining practices will find
the MIni-Mill simple to set-up and operate even
upside down.
The Mini-Mill has 3” of “X” travel, 3.25” of “Y” travel and 2” of “Z” travel.
It accepts end mill shanks of 3/4” in diameter.
The air motor powered Mini-Mill machine tool is designed for rugged on-site
machining such as milling, drilling and boring applications on jobs that were
previously thought to be impossible without extensive disassembly. The
adjustable gibs provide smooth and accurate travel in all axes.
The mounting brackets consist of 3 major pieces for secure and flexible
mounting. the Mini-Mill is customizable for a variety of applications. Portable, economical, and
powerful, the new Mini-Mill from D.L. Ricci Corp. may be the mill you’ve been looking for.
XYZKeywayCutter
20
Keyway
Cutting Versatility
Self
Centering
Easy Set-up with
Modular Design
The XYZ Keyway Cutter offers all the features
of our standard D.L. Ricci Corp. Keyway Cutter
plus the capability of 3 axis milling. This
versatility in milling allows users a variety of
creative machining options without costly
dismantling. The XYZ feature assists in the
machining of keyway grooves with more
exacting specifications.
Our line of heavy duty Keyway Cutters are available in 6”, 12”, and 24”
lengths and these models give us the range to cut keyways in shafts
from 4” to 24” in diameter. Our Keyway Cutters can mount on the end
or anyplace along the shaft, even upside down. With the “V” type mount-
ing base the Keyway Cutter will self center onto an existing shaft once
the machine is clamped into place. The flexibility of mounting options
plus the XYZ axis rotation allows the recutting of worn keyways or
machining of new keyways quickly and accurately. This versatile and
cost savings tool is also useful for cutting motor mount slots and other
milling operations.
Easy handling and operation are inherent in the compact modular
design which allows set-up in confined work areas. The D.L. Ricci
Corp. XYZ Keyway Cutter comes with an electric drive motor.
w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
Model
Unit of
Measure
OD
Cutting
Range
X
Travel
Y
Travel
Z
Travel
XYZ 6”
Std. - In
Metric - mm
4” to 24”
101.6 to 609.6
6”
152.4
2”
50.08
4”
101.6
XYZ 12”
Std. - In
Metric - mm
4” to 24”
101.6 to 609.6
12”
304.8
2”
50.08
4”
101.6
XYZ 24”
Std. - In
Metric - mm
4” to 24”
101.6 to 609.6
24”
609.6
2”
50.08
4”
101.6
KeywayCutter
Te c h n i c a l S o l u t i o n s
Small and
Portable
“V” Type
Mounting Base
Compact Modular
Design
The Keyway Cutter is a small portable milling
machine that can clamp on the end or
anyplace along the shaft and re-cut worn
keyways or cut new keyways in-place.
With the “V” type mounting base, the Keyway
Cutter will self center onto an existing shaft
once the machine is clamped in place. The
Keyway Cutter is capable of cutting keyways
up to 1” wide. This compact modular design
allows quick set-up in confined work areas. The
Keyway Cutter can accommodate either a
pneumatic or hydraulic spindle drive motor.
21
Model
Unit of
Measure A B C D E
Keyway
Cutter
Std. - in
Metric - mm
14
355.6
4
101.6
18
457.2
1
25.4
4
101.6
22
Portable &
Powerful
Optional Facing
Head
Easy to
Set-Up
The QD Bore Bar is a cost effective tool for align and
blind boring plus offers an optional facing head. This
versatile boring tool comes in a 2" or 1.25" diameter bar.
Bar lengths of 4', 6' and 8' are also available. Providing
a portable, powerful and economical boring alternative,
the QD Bore Bar is lightweight and easy to set-up. Set-
up is done quickly with set-up cones, many tool placement
options, a variety of alignment mounts and only 2 feet of
clearance required. Powered by a standard electric motor
which provides smooth, trouble free cutting, the QD is an
affordable boring bar with power to spare. Boring and
facing applications are virtually limitless
including; valve bodies, loaders, excavators, bulldozers,
crushers and more. See the QD Bore Bar in action at
www.dlricci.com or request an Operational QD CD for
more footage of this unique machine.
Model
QD Bore
Bar
Unit of
Measure
4’ Bar
Length
6’ Bar
Length
8’ Bar
Length
Travel
Max. Work
Diameter
Min. Work
Diameter
2”
Bar
Std. - in
Metric - mm
48
1219.2
72
1828.8
96
2438.4
8.5
215.9
16.5
419.1
2.06
52.32
Model
QD Bore
Bar
Unit of
Measure
4’ Bar
Length
6’ Bar
Length
8’ Bar
Length
Travel
Max. Work
Diameter
Min. Work
Diameter
1.25”
Bar
Std. - in
Metric - mm
48
1219.2
72
1828.8
N/A
N/A
8.5
215.9
12
304.8
1.31
33.27
QDBoreBar
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The D.L. Ricci Corp. Portable Boring Bars are
available in two different configurations, either,
“Push-Pull” or “Feed Screw”. The Push-Pull
design is available for all D.L. Ricci boring
systems. Four inch diameter and larger boring
bars accommodate the Feed Screw design.
Our modular design allows the drive unit and
alignment mounts to attach anyplace along
the boring bar, enhancing set-up capabilities. The mounting systems may consist of the two adjustable bearing end
plates, or a combination of bearing end plate and the I.D. mount spider system. The bearing end plates are designed
to adjust in any direction, and miter to compensate for any misalignment. Roller bearings are used in all set-up fixtures,
to assure smooth, accurate cutting performance. The power feed unit for both types of Boring Bars (“Push-Pull” or
“Feed Screw”), is a reversible, variable feed rate, servo drive.
The rotational drive unit of the Boring Bar is
compact, with high power to weight
performance. Powerful hydraulic or pneumatic
motors, coupled with our heavy duty gear box, pro-
vide smooth and trouble free cutting.
These Boring Bars can be set-up for align
boring, blind boring and facing
operations. Set-up versatility is limitless.
Our modular concept allows the operator
creativity in solving difficult set-ups.
Push-Pull
Design
Easy
Alignment
Feed Screw
Design
Te c h n i c a l S o l u t i o n s23
AB
PortableBoringBar
MODEL
Push-Pull
UNIT OF
MEASURE
“A”
Bar
Length
“A”
Bar
Length
“A”
Bar
Length
“A”
Bar
Length
“A”
Bar
Length
“B”
Travel
MAX.
Work
Dia.
MIN.
Work
Dia.
2” Std. - in
Metric- mm
48
1219.2
72
1828.8
96
2438.4
NA
NA
NA
NA
45
1143
18
457.2
4.0
101.6
3” Std. - in
Metric - mm
48
1219.2
72
1828.8
96
2438.4
120
3048
NA
NA
45
1143
26
660.4
5.0
127.0
4” Std. - in
Metric - mm
NA
NA
72
1828.8
96
2438.4
120
3048
144
3657.6
45
1143
36
914.4
6.0
152.4
MODEL
Feed-Screw
Unit of
Measure
“C”
Bar
Length
“D”
Travel
4” Min.
Work
Dia.
4” Max
Work
Dia.
72” Std. - in
Metric - mm
82
2082.8
47.75
1212.9
6
152.4
36
914.4
96” Std. - in
Metric - mm
106
2692.4
71.75
1822.5
6
152.4
36
914.4
120” Std. - in
Metric - mm
130
3302
95.75
2432.1
6
152.4
36
914.4
144” Std. - in
Metric - mm
154
3911.6
119.75
3041.7
6
152.4
36
914.4
The Pedestal Valve Bore Bar is designed for on-site align boring and re-machining of seats
and sealing areas of control valves. By mounting on the top of a valve, the machine achieves
a total stroke of 23” and is suitable for cutting diameters up to 15”.
The machine consists of a geared head variable speed drive, with a mounting plate to
accommodate either pneumatic or hydraulic drive motors. The powerful motor provides plenty
of torque through a set of bevel gears that interconnect to the spindle. Automatic spindle feed
is supplied by a reversible and variable rate, servo feed gear box. The spindle is made from a
precision ground and polished chromed 4140 bar, assuring maximum strength. Precision ball
bearings are used to insure smooth operation and precision cutting. In addition to the ball
bearings, bronze dampener bearings give added stability to the design.
A fixture assembly can be provided to mount the machine on many different styles of valves.
The valve mounting fixtures generally mount to the flange of a valve using the existing stud
locations.
High pressure control valves often become corroded and worn in the sealing areas, and must be repaired
or replaced. It is usually more cost effective to use our portable boring bar to repair them in-place. In most
cases, customers save time and money when welded-in valves can remain in place and the repair can be
completed without costly disassembly.
On-site Align
Boring
Variable Speed
Drive
Precision
Boring
w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
PedestalValveBoreBar
24
B
C
A
Model
Unit of
Measure
Bar Dia.
A
6ft. Bar
B
8ft. Bar
B
Feed
C
Max Bore
Diameter
Pedestal
Valve
Bore Bar
Std. - in
Metric - mm
4
101.6
68.5
1739.9
92.5
2349.5
23
584.2
15
381
The MS-JTL combines the best from our patented
MS (Mid-Size) Clamshell, with our field proven and
also patented Journal Turning Lathe (JTL), to give
accurate and consistent machining of turning
bearing journals and other round surfaces. The MS-
JTL provides an affordable and portable alternative
to major equipment disassembly .
The MS-JTL can be positioned in tight areas and
with it’s removable gear box, can be operated with
minimal clearances. It’s lightweight and efficient
design along with fully adjustable locators, allow
for fast and accurate set-up.
The MS-JTL’s patented adjustable bearings provide for tighter tolerance
machining and longer machine life while the dual feed screws help ensure tool
rigidity. Exacting surface finishes are achieved with this portable machining
dynamo.
--------------------------------------------------------------
NOW AVAILABLE... Our new Taper Turning
Lathe or TTL is a taper cutting tool that works as
a rigid, tight tolerance machine. The TTL offers
flexible machining with adjustable taper angles
(up to 7°) and a range of 67”. Primarily used in
shipyard applications, the TTL turns tapers as well
as cutting straight shafts.
Call us for a free copy of our MS-JTL Training CD. To see video of the MS-JTL,
the TTL and all our machining solutions IN-ACTION go to: www.dlricci.com.
Co m m i t m e n t t o Se r v i c e
Exacting Surface
Finishes
Sets-up in Tight
Areas
Patented Portable
Machining
D (travel)
C
A
B (clearance)
MS-JTL
Unit of
Measure
A
(Shaft Range)
B
(Clearance)
C
(Overall Length)
D
(Travel)
14”
Std. - in
Metric - mm
8.0 - 14.5
203.2 - 368.3
33.31
846.1
48
1219.2
32
812.8
20”
Std. - in
Metric - mm
14 - 20.5
355.6 - 520.7
39.5
1003.3
48
1219.2
32
812.8
26”
Std. - in
Metric - mm
20 - 26.5
508 - 673.1
45.5
1155.7
48
1219.2
32
812.8
32”
Std. - in
Metric - mm
26 - 32.5
660.4 - 825.5
51.5
1308.1
48
1219.2
32
812.8
MS-JournalTurningLathe
TTL
25
HydraulicPowerSupply
Our D.L. Ricci Corp. Hydraulic Power Supply units (Frequency drives)
are self-contained and capable of supplying hydraulic power to all of
the hydraulic equipment in our product line. They are also well suited to
provide hydraulic power for most portable machining equipment on the
market today. These units are able to produce 3 to 18 gallons per
minute flow and line pressure up to 2000 PSI. Another advantage of
our Hydraulic Power Supplies is the remote pendant control which
allows the operator full control of the unit up to 150 ft. away. Standard
hose length is 50 ft.
For ease of mobility the units are
equipped with smooth rolling
industrial casters. Each unit
comes complete with (set of two) 50
ft. lengths of hose with drip proof
coupling. Our frequency drives are
state-of-the-art, ready to meet virtu-
ally any power requirements.
Remote Pendant
Control Powerful
Ease of
Mobility
26w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
Hydraulic
Power
Supplies
Unit
of
Measure
Power
Required
Flow
Rate
Pressure
Drive
Motor
Power
A B C
Freq.
Drive
10
Standard
Inches
Metric
Millimeter
30 Amp
3 Phase
440 Volt
30 Amp
3 Phase
440 Volt
3 - 9
Gal./Min
11.4 - 34.2
Ltr./Min.
0 - 2000
PSI
0 - 137.9
BAR.
10HP
7.45kw
53
1346.2
24
609.6
36
914.4
Freq.
Drive
20
Standard
Inches
Metric
Millimeter
40 Amp
3 Phase
440 Volt
40 Amp
3 Phase
440 Volt
5.5 - 17.5
Gal./Min.
20.9 - 66.5
Ltr./Min.
0 - 2000
PSI
0 - 137.9
BAR.
20HP
14.9kw
53
1346.2
30
762
40
1016
TubePrepping
High Purity Piping Technology for a Cleaner World
This high purity line from D.L. Ricci Corp. includes the finest portable tube prepping and
tube severing machines on the market today. Four FX Models are ready to deliver high quali-
ty weld-end preparations on a wide range of tube and light wall pipe. Cordless or corded
models are available with our unique quick locking system which assures that each part is
quickly and accurately held in place during the entire cutting operation
FX1.5
Corded or cordless operation
with the 1.5 and 3.0 FX tools.
Interchangeable collets allow
short grip lengths for machin-
ing all types of micro-fittings.
The FX1.5 quickly and accu-
rately covers an O.D. range
from .187” to 1.5”.
FX3.0
The portable FX3.0 offers
versatility and power with the
capability of being hand-held
or bench mounted. The
incremental feed system
allows controlled, smooth and
constant feed rates. Accurate
burr-free weld preparation is
achieved with minimal effort.
FX3.0 provides prepping
ranges from .187” to 3.0” O.D.
FX4.0
The latest in our line-up of
tube squaring tools is our
FX4.0. The patented Easy-
Latch clamp system and inter-
changeable collets, assures
that each piece is quickly and
accurately held in place
throughout the cutting range.
The FX4.0 can be used on
O.D.’s from .187” to 4.5”.
FX6.0
Able to prep wall thickness up
to .375”, the FX6.0 offers max-
imum gripping power through-
out the cutting range. The vari-
able speed settings give the
operator optimum control for
reducing scrap and minimizing
job cost overruns. The FX6.0
covers an O.D. range from
.187” to 6.625”.
27
Chamfering
Champions
Clean-Room
Ready
Tight Cutting
Tolerances
Standard or
Custom Collets
TubePrepping
28w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
Excellence in Heat Treating Services
D.L. Ricci Corp. Heat Treating Methods:
Resistance: Using ceramic pads, this flexible to set-up format, is a proven Heat Treating Technology and will
work with all metal types
Induction: This Heat Treating method provides quicker “time to temp” and is more energy efficient, as the
metals are heated uniformly from within, using a flexible liquid cooled heating coil
Commitment to Customer Satisfaction:
The D.L. Ricci Corp. Heat Treating Division is committed to ensuring that each Heat Treating job will be
completed on schedule and performed to the highest industry safety standards. We are continually looking
for new ways and opportunities to improve our performance and increase customer satisfaction. We are
committed to building on our already strong reputation for quality service and fair pricing. D.L. Ricci Corp. has
years of experience in offering sales, rental or on-site technical support in many process industries including:
-Nuclear Plants -Construction Projects
-Fossil Plants -Maintenance Projects
-Mechanical Contractors -Pulp and Paper Mills
-Pressure Vessel Fabricators -Petrochem
-Piping Fabricators -Chemical Plants
Safety & Quality:
Our Heat Treating Team endeavors to achieve high standards of safety
while delivering the highest quality product possible. Our range of equipment is
constantly expanding and new technology is improving our ability to work safer and more efficiently. We
can supply resistance or induction equipment and/or technicians to meet and exceed the most demanding
work scope. Our field machinists are ready to mobilize for your outage, planned or unplanned.
On-Site
Expertise
Resistance
Heat Treating
Induction
Heat Treating
Quality
Workmanship
29
HeatTreating
Rentals & Sales:
D.L. Ricci Corp. has a complete line-up of Resistance and Induction Heat Treating Supplies ready for sales
or rental. Flexible rental terms are available on a daily, weekly, or monthly basis. Resistance rental items include
6 and 9 way power supplies, recording and monitoring systems and related primary and secondary cables.
Induction rental items include power supplies, coils, plus recording and monitoring equipment.
On-Site Technical Support:
Our Heat Treating staff is constantly training to be ready with equipment and educated staff when the time calls.
Whether your outage is planned or unplanned, our staff and high tech equipment will be there anytime, anywhere
to provide you with on-site Heat Treating services. Our Field Machining staff is cross trained to bring machining
and Heat Treating expertise to every job site.
Heat Treating Training:
Our customers benefit with Heat Treating demos and training at our Red Wing Headquarters. Our Heat Treating cus-
tomers also benefit from our free D.L. Ricci Heat Treating CD-Rom which has both Induction and Resistance video
demos as well as other Heat Treating technical data on it.
Heat Treating Accessories
D.L. Ricci Corp. manufactures our Resistance heating pads to exacting national standards. Made from “Nickel
Chromal” wire, which is then strung through “Hilox Alumina” insulators, these heating pads are very durable and
able to withstand high temperatures over long durations. Special pads may be fabricated to meet exact require-
ments. Ask us about our Pad-Rebuild Program to bring new life to your old burnt-out pads. Other Resistance
accessories include receptacles, connectors, cables, thermocouple wire and more. Induction Heat Treating
accessories include insulation, extension power cords, liquid cooled coils and Kevlar protective preheat covers.
Pads and
Accessories
Modern
Power Supplies
Training
Programs
Ready For
Your Site
HeatTreating
www.dlricci.com 651-388-8661 30
“ANYTIME. ANYWHERE.” ®
When challenging field applications arise during planned, or un-planned
shutdowns, you know you can trust the D.L. Ricci Corp. engineering
staff, and field technicians, for solutions to your immediate needs.
Our highly trained staff can quickly and effectively respond to your specific
application. Our technicians are factory trained, and in most cases have the
added advantage of being the machinist who made the equipment that they
use in the field.
Through equipment rental or technical support, our team will provide
the experience to complete your project professionally and economi-
cally. D.L. Ricci Corp. is an OEM, and we have extensive invento-
ry of all our latest designs of equipment and tooling, assuring
fast response and quick delivery to your job site. Another added
benefit of most D.L. Ricci Corp. technicians, is their ability to
perform on-site stress relieving as well as machining. Try
our value added tech support and rental program
today; you’ll be glad you did.
Fast
Response
Highly Trained
Staff
Professional and
Economical
C o m m i t m e n t t o Se r v i c e31
TechnicalSupport
Nominal
Pipe O.D. Sched
5s
Sched
10s
Sched
20
Sched
30
Sched
40 Standard Sched
60
Sched
80
Extra
Strg
Sched
100
Sched
120
Sched
140
Sched
160
XX
Strg
1.315
33.40
.065
1.65
.109
2.77
.109
2.77
.109
2.77
.109
2.77
.133
3.38
.133
3.38
.179
4.55
.179
4.55
.250
6.35
.358
9.09
1
25.4
1.660
42.16
.065
1.65
.140
3.56
.140
3.56
.191
4.85
.191
4.85
.250
6.35
.382
9.70
1.900
48.26
.065
1.65
.065
1.65
.145
3.68
.145
3.68
.200
5.08
.200
5.08
.281
7.14
.400
10.16
2.375
60.33
.154
3.91
.154
3.91
.218
5.54
.218
5.54
.343
8.71
.436
11.07
2.875
73.03
.083
2.11
.120
3.05
.120
3.05
.120
3.05
.120
3.05
.203
5.16
.203
5.16
.276
7.01
.276
7.01
.375
9.53
.552
14.02
3.5
88.90
.216
5.49
.216
5.49
.300
7.62
.300
7.62
.438
11.13
.600
15.24
4.0
101.60
.226
5.74
.226
5.74
.318
8.08
.318
8.08
.636
16.15
4.5
114.30
5.563
141.30
6.625
168.28
8.625
219.08
10.75
273.05
12.75
323.85
14.0
355.60
16.0
406.4
18.0
457.20
20.0
508.00
22.0
558.80
24.0
609.60
26.0
660.40
28.0
711.2
30.0
762.00
32.0
812.8
34.0
863.60
36.0
914.40
.237
6.02
.237
6.02
.337
8.56
.337
8.56
.531
13.49
.674
17.12
.438
11.13
.109
2.77
.134
3.40
.258
6.55
.258
6.55
.375
9.53
.375
9.53
.625
15.88
.750
19.05
.500
12.70
.109
2.77
.134
3.40
.280
7.11
.280
7.11
.432
10.97
.432
10.97
.719
18.26
.864
21.95
.562
14.27
.109
2.77
.148
3.76
.250
6.35
.250
6.35
.250
6.35
.322
8.18
.322
8.18
.406
10.31
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.594
15.09
.812
20.62
.906
23.01
.875
22.23
.719
18.26
.134
3.40
.165
4.19
.307
7.80
.330
8.38
.365
9.27
.365
9.27
.500
12.70
.594
15.09
.719
18.26
1.000
25.4
1.125
28.58
1.000
25.4
.844
21.44
.156
3.96
.180
4.57
.277
7.04
.406
10.31
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.562
14.27
.688
17.48
.844
21.44
1.125
28.58
1.312
33.32
1.000
25.4
1.000
25.4
.156
3.96
.188
4.78
.312
7.92
.312
7.92
.312
7.92
.375
9.53
.375
9.53
.437
11.10
.594
15.09
.750
19.05
.938
23.83
1.250
31.75
1.406
35.71
1.094
27.79
.165
4.19
.188
4.78
.188
4.78
.500
12.70
.656
16.66
.844
21.44
1.031
26.19
1.438
36.53
1.593
40.46
1.219
30.96
.165
4.19
.437
11.10
.562
14.27
.750
19.05
.938
23.83
1.156
29.36
1.562
39.67
1.781
45.24
1.375
34.93
.188
4.78
.188
4.78
.218
5.54
.375
9.53
.375
9.53
.375
9.53
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.594
15.09
.812
20.62
1.031
26.19
1.281
32.54
1.750
44.45
1.968
49.99
20
508
1.500
38.10
.218
5.54
.875
22.23
1.125
28.58
1.357
34.47
1.875
47.63
2.125
53.98
1.625
41.28
.218
5.54
.250
6.35
.562
14.27
.687
17.45
.969
24.61
1.219
30.96
1.531
38.89
2.062
52.37
2.343
59.51
24
609.6
1.812
46.02
.312
7.92
.312
7.92
.312
7.92
.312
7.92
.312
7.92
.312
7.92
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.625
15.88
28
711.2
.250
6.35
.750
19.05
30
762
.688
17.48
32
812.8
.688
17.48
34
863.6
.750
19.05
36
914.4
1-1/4
31.75
1-1/2
38.1
2
50.8
2-1/2
63.5
3
76.2
3-1/2
88.9
4
101.6
5
127
6
152.4
8
203.2
10
254.0
12
304.8
14
355.6
16
406.4
22
558.8
26
660.4
18
457.2
.083
2.11
.083
2.11
.083
2.11
Align Boring
Eleven inch diameter bores
are align bored with the
D.L. Ricci Corp. “Push-
Pull” style boring bar.
Hole Boring
Hole boring is accomplished in a
very tight work area, (on-site and
in-place) with our hydraulic 8Z
Portable Milling Machine.
Valve Replacement
Weld bevels are machined
to plant specifications with
our 314 rapid End Prep
Machine. Once the bevels
are complete the new
valve will be installed.
Flange Facing
On-site flange facing with
any clamshell or BU Facer
is possible and set-up is
quick. In this on-site appli-
cation a vessel cover is
being machined in-place.
Pump Base Milling
Large pump bases are machined in-place with our
large portable milling machine. Accuracy and close tol-
erance work is guaranteed with laser alignment and
our highly accurate 16 X 96 portable milling machine.
Pipe Beveling
Beveling “Heavy” wall main steam piping with our NB
Clamshell and single point attachment is quick and easy.
After the severing operation is complete, the NB is fitted
with the single point attachment, which allows compound
beveling of any angle and I.D. counterboring.
MDM
This portable Metal Disintegrating Machine
(MDM) removes large broken bolts, taps
and drills on-site. The MDM can also disin-
tegrate nozzle block bolts, thermal shields,
fuel rod assemblies, steam generator tubes
and more.
FieldApplications
w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 32
Manufacturing
Qu a l i t y Pro d u c t s
Custom Fabrication:
Utilizing the strength of our
Engineering Department, we are
constantly customizing our field
machines for unique applications.
Our in-house machining specialists
are also field experienced to know
what works best in various
on-site conditions.
As an OEM, we manufacture all our D.L. Ricci Corp. equipment in our modern production facility located in Red Wing,
Minnesota. Utilizing the latest in State-Of-The-Art CNC manufacturing technology we have the capabilities of turning up to
72” diameter in-house and our largest CNC has travel of 80”x40”x30. Attention to detail, customized machinery and quality
control are the hallmarks of our manufacturing processes. Our customers demand close tolerance machining in the field, so we
place those same demands on our in-house machinists. Our Surf-Cam Technology allows us to send programs to the CNC’s
with faster turnaround time. We also manufacture our own tool bits and offer a regrind program with them. Whether we are
performing job shop work, daily production
runs for our equipment inventory, or custom
machinery creation, you can count on D.L.
Ricci Corp. to get the job done right and
done on-time.
33
Surf-Cam
System
High Tech
Manufacturing
State-of-the-Art
Tool Bit Production
D.L.Ricci's Most Popular Tool Bits
Used for a
straight cut
of pipe
Used to give
a 37° bevel to
to both sides
of pipe at
same time
Straight
Sever
37°
Used for prepping
pipe with a 37° angle
37°/10°
Used for Heavy-Wall Pipe
Gives a 37° - 10° bevel
Counter Bore
Used for ID counterboring
pipe to size
Double
Bevel
D.L. Ricci Corp. has the World’s largest portable machine tool rental fleet, making us the
best company to meet your portable machine tool needs. With a diversified network of rental
warehouse locations strategically placed around the World, we are able to respond quickly to
your emergency equipment needs and in most cases, that same day.
Our experienced team of managers, maintenance professionals, and application specialists
are dedicated to providing you with the right equipment for your job. The strength of our sup-
port infrastructure will work for you and expedite your order. Our staff can quickly and effi-
ciently train your employees to operate our equipment in a safe and efficient manner.
We’ve invested millions of dollars in our rental fleet, which includes
the latest portable equipment designs. All our equipment is kept in the
best possible condition through our stringent maintenance and
repair program.
Having the best equipment is not enough. We also provide knowl-
edgeable service, including 24 hour a day, 7 day a week emer-
gency access. D.L. Ricci Corp. is your total portable equipment
source, not just for rentals, but for equipment purchase as well. We
are an OEM and sell or rent all the equipment that we manufacture.
If the purchase of capital equipment is not in your budget, then you
will enjoy the flexibility of our equipment rental program. Our equip-
ment is diverse and up to date, so we’re likely to have what you need
for your project.
Rental
Rapid
Response
Rental locations
Worldwide
Expedited
Orders
34w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
D.L. Ricci Corp. is dedicated to the design, development, and manufacturing of the finest on-site machining equipment
in the industry. Our Engineering Department uses the latest design and CAM software to produce accurate, cost
efficient parts, that are in turn reliable and cost effective to the customer. We will help find solutions to our customers'
special applications through engineering consultation.
The Engineering Department’s ability to fulfill the customers' needs are derived from their involvement in all aspects
of the company. From project coordination for plant turnaround, to machining and heat treating on-site, our
engineering team gains insight into customers needs on-site. Our familiarity
with plant drawings and piping isometrics helps to reduce design time and
minimize errors when dealing with customer problems on-site.
D.L. Ricci Corp. is an engineering driven company with great attention to
detail and design concepts. The Engineering Department’s objective is the
development of new products, and solving unique applications for our
customers. Industry needs guide our cutting edge designs from concept, on
through to finished product. This ensures our customers of the latest and
greatest product possible.
The attention to detail while a new product is in development, allows us the
ability to acquire many U.S. and worldwide patents on our unique designs. The Engineering Department further
ensures that quality guidelines are met during the production process. Prototype Development is accelerated by this
attention to detail and quality. Our Engineers' background in machining, enable them to adequately test
and re-test our products, in many different applications. As a result of attention to detail and vast experience,
the end product is something that is reliable, feature rich and user friendly, providing not only good tools, but
a method for machining with maximized performance.
Te c h n i c a l S o l u t i o n s
Attention to
Detail
Development of
New Products
Latest CAD-CAM
Software
Engineering
35
Safety
Safe production and operation of our D.L. Ricci Corp. products is more than just
words, it’s our ULTIMATE OBJECTIVE. We build safety into every one of our
machining tools and train our staff constantly to use them in the safest manner pos-
sible. Our customers benefit from our safety first attitude with Safety
Manuals,Operational CD’s, videos, training opportunities at our Ricci Training
Center, and machining products that are portable, easy to use and safe.
Our D.L. Ricci Corp. Safety Program CD contains a large number of documents
and graphics that outline our safety policies and procedures. It is comprehensive
and up-to-date. Our Safety Consultant provides independent audits to our safety
policies to make sure we adhere to the most current safety regulations and pro-
grams. They also offer specific safety training and offer testing of our facility for a
variety of safety issues. Our Safety Consultant also advises our D.L. Ricci Corp.
Safety Committee at their monthly meetings.
The Ricci Training Center offers staff and customers the opportunity to train on a
variety of D.L. Ricci Corp. machines and applications . Machines mounted at a vari-
ety of angles simulate the real world of on-site machining. Training Center applica-
tions include valve machining, boring, drilling, pipe cutting, pipe beveling and more.
Improper usage of our machining equipment may result in serious injury. Always
consult your D.L. Ricci Operational Manual for instructions on safe operation of
our equipment. You may also call our customer service representatives with any
questions about safe operation of our D.L. Ricci Corp. equipment.
OSHA Compliant
Ricci Training
Center
Variety of Product
Instructional Media
36
Safety is our #1 priority! 651-388-8661
CommercialPipeSizes
D. L. Ricci Corp. is Best on Earth
Nominal
Pipe O.D. Sched
5s
Sched
10s
Sched
20
Sched
30
Sched
40 Standard Sched
60
Sched
80
Extra
Strg
Sched
100
Sched
120
Sched
140
Sched
160
XX
Strg
1.315
33.40
.065
1.65
.109
2.77
.109
2.77
.109
2.77
.109
2.77
.133
3.38
.133
3.38
.179
4.55
.179
4.55
.250
6.35
.358
9.09
1
25.4
1.660
42.16
.065
1.65
.140
3.56
.140
3.56
.191
4.85
.191
4.85
.250
6.35
.382
9.70
1.900
48.26
.065
1.65
.065
1.65
.145
3.68
.145
3.68
.200
5.08
.200
5.08
.281
7.14
.400
10.16
2.375
60.33
.154
3.91
.154
3.91
.218
5.54
.218
5.54
.343
8.71
.436
11.07
2.875
73.03
.083
2.11
.120
3.05
.120
3.05
.120
3.05
.120
3.05
.203
5.16
.203
5.16
.276
7.01
.276
7.01
.375
9.53
.552
14.02
3.5
88.90
.216
5.49
.216
5.49
.300
7.62
.300
7.62
.438
11.13
.600
15.24
4.0
101.60
.226
5.74
.226
5.74
.318
8.08
.318
8.08
.636
16.15
4.5
114.30
5.563
141.30
6.625
168.28
8.625
219.08
10.75
273.05
12.75
323.85
14.0
355.60
16.0
406.4
18.0
457.20
20.0
508.00
22.0
558.80
24.0
609.60
26.0
660.40
28.0
711.2
30.0
762.00
32.0
812.8
34.0
863.60
36.0
914.40
.237
6.02
.237
6.02
.337
8.56
.337
8.56
.531
13.49
.674
17.12
.438
11.13
.109
2.77
.134
3.40
.258
6.55
.258
6.55
.375
9.53
.375
9.53
.625
15.88
.750
19.05
.500
12.70
.109
2.77
.134
3.40
.280
7.11
.280
7.11
.432
10.97
.432
10.97
.719
18.26
.864
21.95
.562
14.27
.109
2.77
.148
3.76
.250
6.35
.250
6.35
.250
6.35
.322
8.18
.322
8.18
.406
10.31
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.594
15.09
.812
20.62
.906
23.01
.875
22.23
.719
18.26
.134
3.40
.165
4.19
.307
7.80
.330
8.38
.365
9.27
.365
9.27
.500
12.70
.594
15.09
.719
18.26
1.000
25.4
1.125
28.58
1.000
25.4
.844
21.44
.156
3.96
.180
4.57
.277
7.04
.406
10.31
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.562
14.27
.688
17.48
.844
21.44
1.125
28.58
1.312
33.32
1.000
25.4
1.000
25.4
.156
3.96
.188
4.78
.312
7.92
.312
7.92
.312
7.92
.375
9.53
.375
9.53
.437
11.10
.594
15.09
.750
19.05
.938
23.83
1.250
31.75
1.406
35.71
1.094
27.79
.165
4.19
.188
4.78
.188
4.78
.500
12.70
.656
16.66
.844
21.44
1.031
26.19
1.438
36.53
1.593
40.46
1.219
30.96
.165
4.19
.437
11.10
.562
14.27
.750
19.05
.938
23.83
1.156
29.36
1.562
39.67
1.781
45.24
1.375
34.93
.188
4.78
.188
4.78
.218
5.54
.375
9.53
.375
9.53
.375
9.53
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.594
15.09
.812
20.62
1.031
26.19
1.281
32.54
1.750
44.45
1.968
49.99
20
508
1.500
38.10
.218
5.54
.875
22.23
1.125
28.58
1.357
34.47
1.875
47.63
2.125
53.98
1.625
41.28
.218
5.54
.250
6.35
.562
14.27
.687
17.45
.969
24.61
1.219
30.96
1.531
38.89
2.062
52.37
2.343
59.51
24
609.6
1.812
46.02
.312
7.92
.312
7.92
.312
7.92
.312
7.92
.312
7.92
.312
7.92
.625
15.88
.625
15.88
.625
15.88
.625
15.88
.625
15.88
28
711.2
.250
6.35
.750
19.05
30
762
.688
17.48
32
812.8
.688
17.48
34
863.6
.750
19.05
36
914.4
1-1/4
31.75
1-1/2
38.1
2
50.8
2-1/2
63.5
3
76.2
3-1/2
88.9
4
101.6
5
127
6
152.4
8
203.2
10
254.0
12
304.8
14
355.6
16
406.4
22
558.8
26
660.4
18
457.2
.083
2.11
.083
2.11
.083
2.11
Black = Standard
Red = Metric
CommercialPipeSizes
37
Wo r l d’s L a r g e s t Po r t a b l e Ma c h i n e To o l Re n t a l F l e e t
D.L. Ricci Corp. Product Review
Clamshells
MC Clamshell: pg. #1
NB Clamshell: pg. #2
MS Clamshell: pg. #3
HD Clamshell: pg. #4
MM180 Clamshell: pg. #5
Casing Cutter: pg. #6
Axial Feed: pg. #7
Clamshell Accessories: pg. #8
Facers/End Preps
BU Facer: pg. #9
GTB2: pg. #10
314 Beveler: pg. #11
Grinding Machines
Tire Grinder: pg. #12
Trunnion Grinder pg. #13
Hand Hole Grinder: pg. #14
Oval Manway Seat Grinder: pg. #15
Milling Machines
Portable Milling Machines: pg. #16
T-Mill: pg. #17
Z Axis Milling: pg #18
Mini-Mill: pg. #19
XYZ Keyway Cutter: pg. #20
Keyway Cutter: pg. #21
Portable Boring Bars
QD Bore Bar: pg. #22
Portable Boring Bar: pg. #23
4” Portable Valve Boring Bar: pg. #24
Shaft/Journal Machining
MS Journal Turning Lathe: pg. #25
Hydraulic Power Supply
Hydraulic Power Supply: pg. #26
Tube Prepping Machines
FX Tube Prepping Tools pgs. #27, #28
Heat Treating
Induction & Resistance: pgs. #29, 30
Technical Support pgs. #31, #32
Manufacturing/Rental pgs. #33, #34
Engineering/Safety pgs. #35, #36
Chart/Product List pgs. #37, #38
Sales, Rental, Technical Support Anytime. Anywhere. ®
38
Consult our Websites to find one of our
Representatives or Distribution Centers near you.
Hydratight/D.L. Ricci Corp. (HQ)
5001 Moundview Drive
Red Wing, Minnesota 55066
651-388-8661 or 1-800-283-1937
Fax: 651-388-0002
E-mail: solutions@dlricci.com
Hydratight/D.L Ricci Ltd.
Unit 2, Station Road, Furness Vale,
High Peak, Derbyshire, SK23 7QA. England
Phone: +44 (0) 1663 746600
Fax: +44 (0) 1663 746611
Hydratight/D.L. Ricci West Coast
8191 Belvedere Ave. Suite D
Sacramento, CA 95826
Phone: 916-452-3125
Fax: 916-452-3178
Hydratight/D.L. Ricci Gulf Region
1102 Hall Court
Houston, Texas 77536
Phone: 713-860-4200
Fax: 713-860-4201
Copyright © D.L. Ricci Corp. All Rights Reserved 08/07 #1000
Sales
Rental
Technical Support
www.hydratight.com & www.dlricci.com
Hydratight/D.L. Ricci Corp. is an Actuant Company
D.L.Ricci Corp.
®

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World Leader in Field Machining Equipment

  • 1.
  • 2. It started with one product and a dream. That first product, our NB Clamshell was to become an industry favorite and our dream was to become a World Leader in Field Machining Equipment. Our product line expands each day and now includes a whole line of patented Clamshells, Boring Bars, End Preps, Portable Milling Machines and much more. As our product line has grown so has our stature and reputation as a World Leader in Field Machining and Heat Treating Equipment. We’re proud of that achieve- ment but definitely not content. Each day we strive to meet and exceed our cus- tomers’ expectations with the finest equip- ment and people in the business. Whether it’s Rental or Sales, Technical Field Support or Custom Equipment Design, Hydratight/D.L. Ricci Corp. stands ready to offer the Ultimate Solutions for your on-site machining problems. To learn more about our World Class Products and Services, please feel free to contact one of our staff or check out our entire line on the web at www.dlricci.com or at www.hydratight.com. In 2006 D.L. Ricci Corp. was purchased by Actuant Corp. and made part of the Hydratight family of products. Thanks for your interest in Hydratight/D.L. Ricci Corp. D.L.Ricci Corp. ® iiwww.hydratight.com & www.dlricci.com
  • 3. Clamshells pgs. 1-8 Facers & End Preps pgs. 9-11 Grinding & Milling pgs. 12-21 Boring Bars pgs. 22-24 Journal Turning pg. 25 Hydraulic Power Supply pg. 26 Tube Prep pgs 27-28 Heat Treating pgs. 29-30 Technical Support pgs. 31-32 Manufacturing & Rental pgs. 33-34 Engineering & Safety pgs. 35-36 Chart & Product Review pgs. 37-38 TABLE OF CONTENTS August 2007 Products Portable Machining Solutions Tube Prepping Tube Chamfering Tools Technical Services Creative Design, Training & On-Site Machining Heat Treating On-Site Induction and Resistance Learn more about Hydratight’s Torque and Tension tools at: www.hydratight.com
  • 4. MCClamshell In n ova t i v e D e s i g n s The MC (Mini Clamshell) is designed for on-site severing, beveling and counterboring on small piping and valve systems. MC’s lightweight structure incorporates our world class, patented, low friction, bearing design. This design adds strength, accuracy and minimized wear to this small package. The lightweight machine quickly splits and easily mounts on in-line piping systems and the super compact design sets-up painlessly in tight places. Our low profile tool slides provide an even feed rate and rigidity for cutting and beveling wall thickness up to .375” thick on all alloys. The MC will accommodate all tube sizes ranging from .5” to 2.5” O.D. The tool package comes complete with a multi- position pneumatic angle drive and a deluxe storage case, containing all the necessary operat- ing tools required for fast and easy use. Low Friction Bearing Design Easily Mounts Super Compact 1 MODEL UNIT OF MEASURE MOUNTING MIN MAX MACHINE ID A B C D * MC1 Std. - in. Metric. - mm .840 - 1.375 21.3 - 34.93 1.625 41.3 5.438 138.1 3.25 82.6 1.906 48.4 4.313 109.5 MC2 Std. - in. Metric. - mm .840 - 2.375 21.3 - 60.3 2.625 66.7 6.438 163.5 3.25 82.6 1.906 48.4 4.313 109.5 * Dimension subject to change with different tooling. Contact your Sales Consultant for specifics.
  • 5. The D.L. Ricci Corp. NB (Narrow Body) Clamshell series is the industry standard for narrow body, lightweight machines. These highly durable tools maintain a low profile requiring minimum operating clearance. Our unique patented bearing design produces excellent surface finish results on any alloy material being machined. The revolutionary NB Clamshells are capable of cutting all wall thickness and alloys with minimal time and effort. They may accommodate flange and pipe sizes varying from 3” to 43”. Easy to set-up and operate, our NB Clamshell can be used in any environment making them perfect for under water, nuclear, or other hazardous conditions. Labor costs are reduced with this easy to set-up, lightweight machine. Severing, beveling, I.D. boring, facing and O.D. turning are just a few of the tasks that these remarkable machines can perform with ease. Heavy Wall Thickness Assorted Sizes Fast Cutting NBClamshell w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 2 MODEL UNIT OF MEASURE MOUNTING MIN MAX MACHINE ID A B C D* NB4 Std. - in. Metric. - mm 1.900 - 4.5 48.3 - 114 4.75 120.7 9.25 235 3 76.2 2.25 57.2 4.5 114.3 NB6 Std. - in. Metric. - mm 2.375 - 6.625 60.3 - 168.3 6.875 174.6 11.375 288.9 3 76.2 2.25 57.2 4.5 114.3 NB8 Std. - in. Metric. - mm 3.5 - 8.625 88.9 - 219.1 8.875 225.4 13.375 339.7 3 76.2 2.25 57.2 4.5 114.3 NB10 Std. - in. Metric. - mm 4.5 - 10.75 114.3 - 273.1 11.25 285.8 15.75 400.1 3 76.2 2.25 57.2 4.5 114.3 NB12 Std. - in. Metric. - mm 6.625 - 12.75 168.3 - 323.9 13.25 336.6 17.75 450.9 3 76.2 2.25 57.2 4.5 114.3 NB14 Std. - in. Metric. - mm 8.625 - 14 219.1 - 355.6 14.5 368.3 19 482.6 3 76.2 2.25 57.2 4.5 114.3 NB16 Std. - in. Metric. - mm 10.625 - 16 219.1 - 406.4 16.5 419.1 21 533.4 3 76.2 2.25 57.2 4.5 114.3 NB18 Std. - in. Metric. - mm 12.75 - 18 323.9 - 457.2 18.5 469.9 23 584.2 3 76.2 2.25 57.2 4.5 114.3 NB20 Std. - in. Metric. - mm 14 - 20 355.6 - 508 20.5 520.7 25 635 3 76.2 2.25 57.2 4.5 114.3 NB24 Std. - in. Metric. - mm 18 - 24 457.2 - 609.6 24.5 622.3 29 736.6 3 76.2 2.25 57.2 4.5 114.3 NB26 Std. - in. Metric. - mm 20 - 26 508 - 660.4 26.5 673.1 31 787.4 3 76.2 2.25 57.2 4.5 114.3 NB28 Std. - in. Metric. - mm 22 - 28 558.8 - 711.2 28.5 723.9 33 838.2 3 76.2 2.25 57.2 4.5 114.3 NB30 Std. - in. Metric. - mm 24 - 30 609.6 - 762 30.5 774.7 35 889 3 76.2 2.25 57.2 4.5 114.3 NB32 Std. - in. Metric. - mm 26 - 32 660.4 - 812.8 32.5 825.5 37 939.8 3 76.2 2.25 57.2 4.5 114.3 NB36 Std. - in. Metric. - mm 30 - 36 762 - 914.4 36.5 927.1 41 1041.4 3 76.2 2.25 57.2 4.5 114.3 NB39 Std. - in. Metric. - mm 33 - 39 838.2 - 990.6 39.5 1003.3 44 1117.6 3 76.2 2.25 57.2 4.5 114.3 NB40 Std. - in. Metric. - mm 34 - 40 863.6 - 1016 40.5 1028.7 45 1143 3 76.2 2.25 57.2 4.5 114.3 NB43 Std. - in. Metric. - mm 37- 43 939.8 - 1092.2 43.5 1104.9 48 1219.2 3 76.2 2.25 57.2 4.5 114.3 * Dimension subject to change with different tooling. Contact your Sales Consultant for specifics.
  • 6. Qu a l i t y Pro d u c t s The MS or Mid-Size series is the latest addition to our patented line of Clamshell Products. Lighter than the HD and more rigid than the NB, the MS’s compact design delivers the power and accuracy to work on virtually all pipe diameters, (10”- 42”) materials and wall thicknesses. The MS offers unsurpassed control and power and also includes many innovative design features. A new gear clamping feature and motor mount allow for faster, more secure set-ups and increased rigidity. Locator extensions are compatible with the NB Clamshells. The MS is also compatible for tool blocks/slides on the NB and HD series of Clamshells. The patented fully adjustable bearing design, for ultimate longevity, is what puts all D.L. Ricci Corp. Clamshell products at the head of the pack. The MS Clamshell is designed for severing, I.D. boring, flange facing and O.D. turning. The MS is precise with excellent surface finishes and holds tight tolerances on all applications. Superior cutting strength, as well as fast set-up and ease of use make the MS Clamshell the perfect tool for a variety of machining operations. Patented Technology Heavy Duty Rigid Design Fast Accurate Cutting & Beveling 3 MSClamshell MODEL UNIT OF MEASURE MOUNTING MIN MAX MACHINE ID A B C D* MS12 Std. - in. Metric. - mm 4.125 - 13 104.8 - 330.2 13.25 336.55 19.312 490.52 3.03 76.99 3.83 97.28 5.33 135.38 MS16 Std. - in. Metric. - mm 7.375 - 16.25 187.3 - 412.8 16.5 419.1 22.562 573.07 3.03 76.99 3.83 97.28 5.33 135.38 MS18 Std. - in. Metric. - mm 9.375 - 18.25 238.1 - 463.6 18.5 469.9 24.562 623.87 3.03 76.99 3.83 97.28 5.33 135.38 MS20 Std. - in. Metric. - mm 11.375 - 20.25 288.9 - 514.4 20.5 520.7 26.562 674.67 3.03 76.99 3.83 97.28 5.33 135.38 MS24 Std. - in. Metric. - mm 15.375 - 24.25 390.5 - 616 24.5 622.3 30.562 776.27 3.03 76.99 3.83 97.28 5.33 135.38 MS28 Std. - in. Metric. - mm 19.375 - 28.25 492.1 - 717.6 28.5 723.9 34.562 877.87 3.03 76.99 3.83 97.28 5.33 135.38 MS32 Std. - in. Metric. - mm 23.375 - 32.25 593.7 - 819.2 32.5 825.5 38.562 979.47 3.03 76.99 3.83 97.28 5.33 135.38 MS36 Std. - in. Metric. - mm 27.375 - 36.25 695.3 - 920.8 36.5 927.1 42.562 1081.07 3.03 76.99 3.83 97.28 5.33 135.38 MS42 Std. - in. Metric. - mm 33.375 - 42.25 847.7 - 1073.2 42.5 1079.5 48.562 1233.47 3.03 76.99 3.83 97.28 5.33 135.38 * Dimension subject to change with different tooling. Contact your sales consultant for specifics.
  • 7. The HD (Heavy Duty) series Clamshells are designed for large diameter, heavy cutting applications. The machines accommodate flange and pipe sizes ranging from 28” to 110” O.D. Utilizing our fully adjustable patented heavy duty bearing design, these machines are capable of severing, beveling, facing, boring and O.D. turning on all types of material and all wall thickness. The HD’s superior design and construction allow unparalleled control, power and accuracy. With its 5” axial and 4.5” radial profile, the HD series machine can fit into tight work areas where other large machines cannot. As a result of it’s superior strength the HD series is ideal for all machining applications in new construction, decommissioning, component replacement and fabrication projects. Large Diameter Flange Facing and Beveling Fully Adjustable Bearing Design w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 HDClamshell 4 MODEL UNIT OF MEASURE MOUNTING MIN MAX MACHINE ID A B C D* HD28 Std. - in. Metric. - mm 16 - 28 406.4 - 711.2 29 736.6 38.375 974.7 6.25 158.8 4.688 119.1 8.5 215.9 HD30 Std. - in. Metric. - mm 18 - 30 457.2 - 762 31 787.4 40.375 1025.5 6.25 158.8 4.688 119.1 8.5 215.9 HD32 Std. - in. Metric. - mm 20 - 32 508 - 812.8 33 838.2 42.375 1076.3 6.25 158.8 4.688 119.1 8.5 215.9 HD36 Std. - in. Metric. - mm 24 - 36 609.6 - 914.4 37 939.8 46.375 1177.9 6.25 158.8 4.688 119.1 8.5 215.9 HD39 Std. - in. Metric. - mm 27 - 39 685.8 - 990.6 40 1016 49.375 1254.1 6.25 158.8 4.688 119.1 8.5 215.9 HD43 Std. - in. Metric. - mm 31 - 43 787.4 - 1092.2 44 1117.6 53.375 1355.7 6.25 158.8 4.688 119.1 8.5 215.9 HD45 Std. - in. Metric. - mm 33 - 45 838.2 - 1143 46 1168.4 55.375 1406.5 6.25 158.8 4.688 119.1 8.5 215.9 HD48 Std. - in. Metric. - mm 36 - 48 914.4 - 1219.2 49 1244.6 58.375 1482.7 6.25 158.8 4.688 119.1 8.5 215.9 HD50 Std. - in. Metric. - mm 38 - 50 965.2 - 1270 51 1295.4 60.375 1533.5 6.25 158.8 4.688 119.1 8.5 215.9 HD53 Std. - in. Metric. - mm 41 - 53 1041.4 - 1346.2 54 1371.6 63.375 1609.7 6.25 158.8 4.688 119.1 8.5 215.9 HD54 Std. - in. Metric. - mm 42 - 54 1066.8 - 1360.8 55 1397 64.375 1635.1 6.25 158.8 4.688 119.1 8.5 215.9 HD55 Std. - in. Metric. - mm 43 - 55 1092.2 - 1397 56 1422.4 65.375 1660.5 6.25 158.8 4.688 119.1 8.5 215.9 HD57 Std. - in. Metric. - mm 45 - 57 1143 - 1447.8 58 1473.2 67.375 1711.3 6.25 158.8 4.688 119.1 8.5 215.9 HD60 Std. - in. Metric. - mm 48 - 60 1219.2 - 1524 61 1549.4 70.625 1793.9 6.25 158.8 4.813 122.2 8.5 215.9 HD66 Std. - in. Metric. - mm 54 - 66 1371.6 - 1676.4 67 1701.8 76.625 1946.3 6.25 158.8 4.813 122.2 8.5 215.9 HD72 Std. - in. Metric. - mm 60 - 72 1524 - 1828.8 73 1854.2 82.625 2098.7 6.25 158.8 4.813 122.2 8.5 215.9 HD80 Std. - in. Metric. - mm 62 - 80 1574.8 - 2032 81 2057.4 90.625 2301.9 6.25 158.8 4.813 122.2 8.5 215.9 HD110 Std. - in. Metric. - mm 82 - 110 2082.8 - 2794 111 2819.4 120.625 3063.9 6.25 158.8 4.813 122.2 8.5 215.9 * Dimension subject to change with different tooling. Contact sales consultant for specifics.
  • 8. Unique Machining Solutions MM180Clamshell 5 Variety of Attachments Dependable Machining Mammoth and Accurate In early 2004, D.L. Ricci Engineers were given the task of designing and creating a mammoth clamshell to cut and prep a giant steam generator surface. Within 5 months the new MM180 Clamshell debute to rave reviews. This World’s Largest Gear Driven Clamshell Lathe can be mounted on a work piece with an OD range of 144" to 177". The MM180’s patented technology offers a variety of attachments for accurate severing, beveling and facing. The machine rotates on 72 precision ground bearings. It also has up to 28 locator pads that are all adjustable for concentricity. 8 of these locator pads are adjustable for flatness. Together this flexibility allows the machine to be quickly and easily adjusted for virtually any machining operation. Powered by our quiet running high frequency hydraulic drive, the MM180 is able to operate smoothly at a variety of speeds and also can be operated remotely. The MM180 is portable to your site and along with our experienced D.L. Ricci Field Machinists, can be there quickly to offer flexible machining solutions. For minimal downtime and precision machining, check out the MM180 in action at www.dlricci.com or request a MM180 CD-ROM for more footage of this unique machine.
  • 9. ClamshellCasingCutter Cold Cut Well Head Casings Available in Five Sizes Ultra Compact & Lightweight Our lightweight Clamshell Casing Cutters are the ultimate tool for cold cutting well head casings. Our compact, split frame design means ease of transport and set-up which translates into time and cost savings. These cutters also offer increased safety by operating “spark free” and eliminating the need for flame cutting. Our Casing Cutters mount directly onto the O.D. of the well casing, requiring minimal radial and axial clearance (just 4.5” from the back of the machine to the cutline). In most field applications, the set-up and cutting operations can be completed in less than a 1/2 hour by one man. Versatility is inherent with up to 5 different sizes available (3.5” to 26”). Plus, they offer the capability of using interchangeable tooling and machine parts throughout the 5 sizes. You may purchase the rings separately and share the tooling components or buy the complete package. After the main cut is completed, an optional internal cutting attachment is available from D.L. Ricci Corp. for deep bore cuts. Our powerful 3.5hp air motor is another available option. Our patented bearing design is a proven winner in a variety of machining products and we know you’ll see why when you rent or buy a D.L. Ricci Corp. Clamshell Casing Cutter. w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 6 MODEL Casing Cutter Unit of Measure Mounting Min Max Machine ID A B C D* 8 Std. - in Metric - mm 3.5 - 8.63 88.9 - 219.1 8.875 225.4 13.38 339.7 3 76.2 2.25 57.2 4.5 114.3 10 Std. - in Metric - mm 4.5 - 10.75 114.3 - 273.1 11.25 285.8 15.75 400.1 3 76.2 2.25 57.2 4.5 114.3 14 Std. - in Metric - mm 8.63 - 14 219.1 - 355.6 14.5 368.3 19 482.6 3 76.2 2.25 57.2 4.5 114.3 20 Std. - in Metric - mm 14 - 20 355.6 - 508 20.5 520.7 25 635 3 76.2 2.25 57.2 4.5 114.3 26 Std. - in Metric - mm 20 - 26 508 - 660.4 26.5 673.1 31 787.4 3 76.2 2.25 57.2 4.5 114.3 *Dimension subject to change with different tooling. Contact your Sales Consultant for specifics.
  • 10. Adaptable Accurate Adjustability Automatic Feed The Axial Feed module is adaptable to the D.L. Ricci Corp. clamshell machine. This axial feed system is designed to meet crucial specifications of weld finishing and O.D. turning in limited space and hostile environments. Axial Feed modules are designed for applications within the highly exacting standards of the nuclear industry. The module is also used in some journal turning applications where certain areas of a shaft are worn and in need of repair. C D BA C o m m i t m e n t t o Se r v i c e7 AxialFeed Model Axial Feed Module Unit of Measure A B C D 7.25 Std. - In Metric - mm 7.25 184.2 11 279.4 6.35 161.3 2.83 71.9 5.25 Std. - In Metric - mm 5.25 133.4 9 228.6 6.35 161.3 2.83 71.9
  • 11. ClamshellAccessories Drive Motors: Various configuration of drive motors are available for our NB, MS, and HD Clamshells and BU Facer, including front drives, back drives and angle drives. The power is provided by electric, pneumatic or hydraulic motors depending on your application. Single Point & Counterbore Modules: Flange facing, boring, counterboring, RTJ grooves and compound angle weld preps can be accomplished with one of these modules. They can be mounted on NB, MS, and HD clamshells and the BU Facer series. These modules help the operator hold exacting tolerances with minimal effort. Chipless Cutter: Chip free severing is accomplished with this pizza cutting wheel. With our Chipless Cutter, no cutting debris contaminates the inside of the piping system. Low Profile (LP) Tool Block Slide: The Low Profile Tool Block Slide allows cutting and beveling on as little as 2 1/2” to 3 1/2” of pipe depending on the prep. The LP brings the cutline closer to the back of the machine by reducing the axial clearance required for cutting. 8 Clamshell Accessories from D.L. Ricci Corp., are available to enhance the performance and expand the capabilities of our clamshells. Ask for your copy of our Clamshell Instructional CD. HSS (High-Speed Sever Slide) ISS (Insert Sever Slide): Both of these slides were designed with high speed cutting in mind. High RPM cutting, rapid feed return, cam feed actuation and carbide cutting are just a few of the features that enhance their cutting capability. These modules are perfectly suited for decommissioning work in highly contaminated areas. Swivel Head Module: The Swivel Head Module attaches to all NB, MS, and HD clamshells and all BU Facers. Angle cutting is made easy with up to 60˚ of adjustability in the head. Applications such as facing, RTJ grooving, boring and angle boring are accomplished with minimal effort when using this module. Out-Of-Round Tool Block Slide: The Out-Of-Round Tool Block Slide rides on the O.D. of the pipe and reacts to errors in roundness with a dual compensating spring assembly. Works on up to 1” out-of-round pipe. w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
  • 12. Te c h n i c a l S o l u t i o n s BUFacer Flange Facing Dependable and Rugged Interchangeable Drive System A B C D Industry proven, our BU Flange Facers are dependable and rugged. The BU Facer series make flange facing easy and inexpensive. They can be used to re-face all size flanges ranging from 10” to 110” O.D. Our BU Facers are capable of beveling, counterboring, tube sheet and flange facing in minimal set-up time. The time tested solid ring design and interchangeable drive system provide a rigid machine capable of holding tight tolerances and excellent surface finishes. 9 Model BU Facer Unit of Measure Actual Size A B C D BU21 Std. - in Metric - mm 10 - 21 273.1 - 533.4 28 711.2 21 533.4 5.5 139.7 3.5 88.9 BU31 Std. - in Metric - mm 22 - 31 558.8 - 787.4 38 965.2 31 787.4 5.5 139.7 3.5 88.9 BU44 Std. - in Metric - mm 32 - 44 812.8 - 1117.6 51 1295.4 44 1117.6 5.5 139.7 3.5 88.9 BU60 Std. - in Metric - mm 45 - 60 1143 - 1524 67 1701.8 60 1524 5.5 139.7 3.5 88.9 BU70 Std. - in Metric - mm 55 - 70 1397 - 1778 77 1955.8 70 1778 5.5 139.7 3.5 88.9 BU85 Std. - in Metric - mm 61 - 85 1549.4 - 2159 92 2366.8 85 2159 5.5 139.7 3.5 88.9 BU110 Std. - in Metric - mm 82 - 110 2082.8 - 2794 117 2971.8 110 2794 5.5 139.7 3.5 88.9
  • 13. w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 Model GTB2 Unit of Measure A B C DMachine LengthFacing RangeMin. Clearance Bevel Range Std. - in Metric - mm 37 939.8 36.75 - 6.5 933.5 -165.1 27 - 6.5 685.8 - 165.1 24 609.6 Flexible with Adjustable Feed Quick Set-up with Miter Mandrel Phonographic Finish No Tripper Marks Introducing our “Generation Two Beveler” the GTB2. Simple to set-up and operate, this new ID mounted end prep machine delivers exacting surface finishes on valves, flanges, fittings and more. Features on this innova- tive machine include a Miter Mandrel for ease of set-up, Internal Rotary Union for better air flow, Pneumatic air oper- ations for less parts and more consistent feed, no Tripper Mechanism means safer and smoother operations, plus the GTB2 is safe for running in a spark free environment. Efficiently designed, the GTB2 offers a variety of user features that result in safe, rigid and accurate on-site machining. GTB2 applications include Flange Facing, Beveling, Boring, OD turning, Single Point Beveling and more. With up to 45 degrees of adjustability, the GTB2 is user friendly and offers flexible operations for a variety of ID mounted end prepping. GTB2 10
  • 14. Beveling Specialist Automatic Centering Portable with Easy Set-up The Model 314 Beveler is designed for quick set-ups and weld end prepa- rations on pipe and tube diameters from 3” to 14” O.D. Mounting of the 314 Beveler is accomplished with an automatic 3 jaw locking system that centers the machine automatically to the bore of the piping to be machined. This results in reliable and torque-free operation. Using the automatic chuck system, installation of the mandrel can be accomplished in less than 1 minute, and less set-up time means more efficient machining. The 314 also has an optional miter mandrel sys- tem for mounting in valves, fittings and short perch applications. The cutting head of the 314 Beveler is made of 4140 steel for rigidity and long life. The 3 cutting tool slots accepts all configurations of high speed form tool blades for versatile operation. The 314 Beveler is capable of form tool beveling, facing and I.D. counter-boring in one operation. Machining can be performed on pipe and tube materials with any wall thickness. Motor options include pneumatic, hydraulic and electric drives in various configurations for insitu applications. I n n o v a t i v e D e s i g n s 314Beveler 11 MODEL UNIT OF MEASURE ID MOUNTING RANGE A B C D E 314 Beveler Std. - in Metric - mm 3 to 13 76.2 to 330.2 13.5 342.9 2.89 73.41 4.14 105.16 14.25 361.95 6.03 153.16
  • 15. TireGrinder 12w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 Portable to Your Site X&Y Travel X = 33” Y = 9” Saves Time and $ Keeping you Running Long Life Belts Easily Replaced The new Tire Grinder is another innovative machining solution designed by our Ricci Engineers. Created for on-site repair of worn or damaged rotary kiln tires, paper dryer tires, printing tires and cast iron cylinders, the Tire Grinder provides a flexible and reliable grinding solution to use while your plant keeps running. The D.L. Ricci Corp. Tire Grinder mounts to a structural support while the drum rotates and remains in service. Two axis movement (parallel & perpendicular), as well as a 60˚ adjustable contact angle, gives users greater flexibility in grinding operations. Available for sale, rental or for use with our experienced D.L. Ricci Corp. field machinists, the Tire Grinder will save you time and money by doing your grinding in-place and keeping your plant running. See video of the Tire Grinder and all our portable machining solutions IN-ACTION at www.dlricci.com.
  • 16. On-Site Grinding Anytime, Anywhere ® TrunnionGrinder Patented Technology Heavy Duty Rigid Design Fast Accurate Portable Grinding 13 X & Y Travel X = 33” Y = 9” Our new Trunnion Grinder provides portable, flexible grinding for trunnions and other large rollers. This patented technology offers air cylinder controlled tracking rollers. These rollers may be locked in a forward position to allow the grinding of Trunnion Roll. Resurfacing your trunnions or rolls with the D.L. Ricci Corp. Trunnion Grinder will give them a new finish and help to reduce or eliminate excessive vibration, uneven wear and rolled over edges. Our operator friendly portable grinding machine is available for sale, rental or we can provide on-site technical support. Our experienced Field Machinists can be there quickly to resurface your trunnions or rolls with minimal downtime. Planned or unplanned, D.L. Ricci trained staff will be there anytime, anywhere with the finest portable machining equipment on the planet. For minimal downtime and precise grinding check out the Trunnion Grinder at www.dlricci.com.
  • 17. Contour Following Smooth Surface Finish Micro Adjustment HandHoleGrinder w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 14 The combination of speed, and ease of set-up allow this Hand Hole Grinder to out perform all other methods of repairing existing, worn, abraded and leaking hand hole sealing sur- faces. The unique roller arrange- ment permits effortless contouring of “out-of-round” hand holes by following the existing shape. Truing the grinder to an existing hole is accomplished by turning the four adjusting screws, and aligning the stone to the adjacent sealing surface. The thumb wheel micro feed adjusts the proper depth-of-cut, so that a minimal amount of material is removed during the grinding process. The grinding power originates from a quiet, light-weight pneumatic motor, with an operating spindle speed of 5200 RPM, delivering up to 2.4lb./ft. of torque. The Hand Hole Grinder from D.L. Ricci Corp. packs high performance and rugged design in a small, easy to operate package.
  • 18. Corroded, pitted, abrad- ed and leaking manway gasket seat surfaces can be restored to like new condition in minutes, using the D.L. Ricci Corp. Oval Manway Seat Grinder. Set-up is effortless by virtue of the adjustable mounting fixture and swivel plate. The machine can be accurately dialed into an existing sealing surface quickly, with minimal material removal required for the re-seating operation. Quick and easy set-up assures a job well done. A high speed motor with long life heavy duty bearings and a rugged swing arm design, allows accurate cut control which results in ultimate surface flatness. The Manway Grinder comes complete and ready to operate, with the air hose, filter lubricator, wrenches and grinding wheel, conveniently packaged in a rugged carrying case. Adjustable Mounting Fixture High Speed Motor Rugged Swing Arm Te c h n i c a l S o l u t i o n s OvalManwaySeatGrinder 15 Oval Manway Seat Grinder Unit of Measure X MIN. X MAX. Y MIN. Y MAX. MAX O.D. Standard Std. - in Metric - mm 12.5 317.5 19.5 495.3 8.5 215.9 15.5 393.7 20 508 With Extension Std. - in Metric - mm 18.5 469.9 25.5 647.7 14.5 368.3 21.5 546.1 28 711.2
  • 19. The D.L. Ricci Corp. “3 axis” Portable Milling Machines are our most versatile and accurate machines, capable of traveling and machining in all axis (XYZ). They are ideal for machining large & small rectangular areas accurately and may be clamped or bolted directly onto the part being machined. If clamping or bolting is impossible,fabricated set-up jigs and parallel mounting fixtures can be used to position the milling machines in place for milling operations. The Portable Milling Machines can be mounted in any position, even upside down and are simple to set-up and oper- ate. When used with a facing mill, the Portable Milling Machines do a quick job of facing off pitted or mis- aligned surfaces, restoring the original condition of the part being machined. Servo power feeds are avail- able for all axes, allowing the application of smooth and consistent power feed throughout the speed range, both in forward and reverse. The Portable Milling Machines are the perfect tool for rugged on-site milling, drilling and boring applications. Versatile and Accurate Precision Ground Ways Milling, Drilling and Boring Applications PortableMillingMachines 16 Portable Mill Unit of Measure X Y Z W Shank Diameter 4Z X 24 Std. - in Metric - mm 18 457.2 4 101.6 4 101.6 4 101.6 1.0 25.4 4Z X 36 Std. - in Metric - mm 30 762 4 101.6 4 101.6 4 101.6 1.0 25.4 6Z X 36 Std. - in Metric - mm 30 762 6 152.4 6 152.4 6 152.4 2.0 50.8 8Z X 44 Std. - in Metric - mm 36 914.4 8 203.2 8 203.2 8 203.2 2.0 50.8 8Z X 72 Std. - in Metric - mm 64 1625.6 8 203.2 8 203.2 8 203.2 2.0 50.8 16Z X 96 Std. - in Metric - mm 80 2032 16 406.4 16 406.4 16 406.4 2.0 50.8 The new TCM Machine The new Turbine Coupling Milling Machine (TCM) was created for rigid and accurate in-place milling of turbine couplings. w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
  • 20. I n n o v a t i v e D e s i g n s T-Mill The T-Mill line expands our milling capabilities with 4T, 6T and 8T 40 Taper Spindles for more tooling friendly versatility, plus increased accuracy and a more rigid tool performance. This precision mill is designed for minimum clearance with an adjustable gear box and two different motor mount locations. Our Portable Milling Machines are our most versatile and accurate machines capable of traveling and machining in all axes (XYZ). They are ideal for machining large and small rectangular areas accurately, including milling, drilling and boring applications. The precision ground dovetails with adjustable gibs to provide smooth, accurate travel in all axes. The T-Mill Milling Machine may be clamped or bolted directly onto the part being machined. If clamping or bolting is impossible, fabricated set-up jigs and parallel mounting fixtures can be used to position the milling machine. This machine may be mounted in any position, even upside down. It is simple to set-up and operate. Servo power feeds are available for all axes, allowing the application of smooth and consistent power feed throughout the speed range, both in forward and reverse. When used with a facing mill, the T-Mill Machine does a quick job of facing off pitted or mis-aligned surfaces, restoring them to the original condition of the part being machined. Model T-Mill Unit of Measure X Y Z W Shank Diameter 4T X 24 Std. - in Metric-mm 18 457.2 4.0 101.6 4.0 101.6 4.0 101.6 1.0 25.4 4T X 36 Std. - in Metric-mm 30 762 4.0 101.6 4.0 101.6 4.0 101.6 1.0 25.4 6T X 36 Std. - in Metric-mm 30 762.0 6.0 152.4 6.0 152.4 6.0 152.4 2.0 50.8 8T X 44 Std. - in Metric-mm 36.0 914.4 8.0 203.2 8.0 203.2 8.0 203.2 2.0 50.8 8T X 72 Std. - in Metric-mm 64.0 1625.6 8.0 203.2 8.0 203.2 8.0 203.2 2.0 50.8 17 Expanding our Milling Capabilities More Rigid Tool Performance More Tooling Versatility
  • 21. The D.L. Ricci Corp. (Z) Axis Milling Machines are single axis machines that are designed for precision boring and drilling along that single axis. The machines are available in several sizes depending on the individual on-site application. Each milling machine can be fitted with pneumatic or hydraulic drive motors and an optional servo feed system. Rigidity and accuracy are maintained through a pair of heavy duty spindle bearings and precision ground, hand fit, dovetail slides. This is the ideal boring machine to use where disassembly of major equipment is too costly of an alternative. Model Z Axis Mill Unit of Measure Z H W Shank Diameter 4Z Std. - in Metric - mm 4 101.6 15 381 4 101.6 1 25.4 6Z Std. - in Metric - mm 6 152.4 17 431.8 6 152.4 2 50.8 8Z Std. - in Metric - mm 8 203.2 22 558.8 8 203.2 2 50.8 16Z Std. - in Metric - mm 16 406.4 40 1016 16 406.4 2 50.8 w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 Hydraulic Motor & Servo Feed Motor Precision Boring Portable Drilling ZAxisMilling 18
  • 22. C o m m i t m e n t t o Se r v i c e Lightweight and Portable Flexible Set-up Options Machining in all Axis (XYZ) MiniMill 19 The lightweight, economical and highly portable Mini-Mill from D.L. Ricci Corp. is ideal for on-site machining small areas accurately. Able to machine in all axis (XYZ) these portable mills may be clamped or bolted directly onto the part being machined or fabricated. Set-up jigs and parallel mounting fixtures can be used to position these Mini-Mills for difficult work area conditions. Any machinist familiar with machining practices will find the MIni-Mill simple to set-up and operate even upside down. The Mini-Mill has 3” of “X” travel, 3.25” of “Y” travel and 2” of “Z” travel. It accepts end mill shanks of 3/4” in diameter. The air motor powered Mini-Mill machine tool is designed for rugged on-site machining such as milling, drilling and boring applications on jobs that were previously thought to be impossible without extensive disassembly. The adjustable gibs provide smooth and accurate travel in all axes. The mounting brackets consist of 3 major pieces for secure and flexible mounting. the Mini-Mill is customizable for a variety of applications. Portable, economical, and powerful, the new Mini-Mill from D.L. Ricci Corp. may be the mill you’ve been looking for.
  • 23. XYZKeywayCutter 20 Keyway Cutting Versatility Self Centering Easy Set-up with Modular Design The XYZ Keyway Cutter offers all the features of our standard D.L. Ricci Corp. Keyway Cutter plus the capability of 3 axis milling. This versatility in milling allows users a variety of creative machining options without costly dismantling. The XYZ feature assists in the machining of keyway grooves with more exacting specifications. Our line of heavy duty Keyway Cutters are available in 6”, 12”, and 24” lengths and these models give us the range to cut keyways in shafts from 4” to 24” in diameter. Our Keyway Cutters can mount on the end or anyplace along the shaft, even upside down. With the “V” type mount- ing base the Keyway Cutter will self center onto an existing shaft once the machine is clamped into place. The flexibility of mounting options plus the XYZ axis rotation allows the recutting of worn keyways or machining of new keyways quickly and accurately. This versatile and cost savings tool is also useful for cutting motor mount slots and other milling operations. Easy handling and operation are inherent in the compact modular design which allows set-up in confined work areas. The D.L. Ricci Corp. XYZ Keyway Cutter comes with an electric drive motor. w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 Model Unit of Measure OD Cutting Range X Travel Y Travel Z Travel XYZ 6” Std. - In Metric - mm 4” to 24” 101.6 to 609.6 6” 152.4 2” 50.08 4” 101.6 XYZ 12” Std. - In Metric - mm 4” to 24” 101.6 to 609.6 12” 304.8 2” 50.08 4” 101.6 XYZ 24” Std. - In Metric - mm 4” to 24” 101.6 to 609.6 24” 609.6 2” 50.08 4” 101.6
  • 24. KeywayCutter Te c h n i c a l S o l u t i o n s Small and Portable “V” Type Mounting Base Compact Modular Design The Keyway Cutter is a small portable milling machine that can clamp on the end or anyplace along the shaft and re-cut worn keyways or cut new keyways in-place. With the “V” type mounting base, the Keyway Cutter will self center onto an existing shaft once the machine is clamped in place. The Keyway Cutter is capable of cutting keyways up to 1” wide. This compact modular design allows quick set-up in confined work areas. The Keyway Cutter can accommodate either a pneumatic or hydraulic spindle drive motor. 21 Model Unit of Measure A B C D E Keyway Cutter Std. - in Metric - mm 14 355.6 4 101.6 18 457.2 1 25.4 4 101.6
  • 25. 22 Portable & Powerful Optional Facing Head Easy to Set-Up The QD Bore Bar is a cost effective tool for align and blind boring plus offers an optional facing head. This versatile boring tool comes in a 2" or 1.25" diameter bar. Bar lengths of 4', 6' and 8' are also available. Providing a portable, powerful and economical boring alternative, the QD Bore Bar is lightweight and easy to set-up. Set- up is done quickly with set-up cones, many tool placement options, a variety of alignment mounts and only 2 feet of clearance required. Powered by a standard electric motor which provides smooth, trouble free cutting, the QD is an affordable boring bar with power to spare. Boring and facing applications are virtually limitless including; valve bodies, loaders, excavators, bulldozers, crushers and more. See the QD Bore Bar in action at www.dlricci.com or request an Operational QD CD for more footage of this unique machine. Model QD Bore Bar Unit of Measure 4’ Bar Length 6’ Bar Length 8’ Bar Length Travel Max. Work Diameter Min. Work Diameter 2” Bar Std. - in Metric - mm 48 1219.2 72 1828.8 96 2438.4 8.5 215.9 16.5 419.1 2.06 52.32 Model QD Bore Bar Unit of Measure 4’ Bar Length 6’ Bar Length 8’ Bar Length Travel Max. Work Diameter Min. Work Diameter 1.25” Bar Std. - in Metric - mm 48 1219.2 72 1828.8 N/A N/A 8.5 215.9 12 304.8 1.31 33.27 QDBoreBar w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
  • 26. The D.L. Ricci Corp. Portable Boring Bars are available in two different configurations, either, “Push-Pull” or “Feed Screw”. The Push-Pull design is available for all D.L. Ricci boring systems. Four inch diameter and larger boring bars accommodate the Feed Screw design. Our modular design allows the drive unit and alignment mounts to attach anyplace along the boring bar, enhancing set-up capabilities. The mounting systems may consist of the two adjustable bearing end plates, or a combination of bearing end plate and the I.D. mount spider system. The bearing end plates are designed to adjust in any direction, and miter to compensate for any misalignment. Roller bearings are used in all set-up fixtures, to assure smooth, accurate cutting performance. The power feed unit for both types of Boring Bars (“Push-Pull” or “Feed Screw”), is a reversible, variable feed rate, servo drive. The rotational drive unit of the Boring Bar is compact, with high power to weight performance. Powerful hydraulic or pneumatic motors, coupled with our heavy duty gear box, pro- vide smooth and trouble free cutting. These Boring Bars can be set-up for align boring, blind boring and facing operations. Set-up versatility is limitless. Our modular concept allows the operator creativity in solving difficult set-ups. Push-Pull Design Easy Alignment Feed Screw Design Te c h n i c a l S o l u t i o n s23 AB PortableBoringBar MODEL Push-Pull UNIT OF MEASURE “A” Bar Length “A” Bar Length “A” Bar Length “A” Bar Length “A” Bar Length “B” Travel MAX. Work Dia. MIN. Work Dia. 2” Std. - in Metric- mm 48 1219.2 72 1828.8 96 2438.4 NA NA NA NA 45 1143 18 457.2 4.0 101.6 3” Std. - in Metric - mm 48 1219.2 72 1828.8 96 2438.4 120 3048 NA NA 45 1143 26 660.4 5.0 127.0 4” Std. - in Metric - mm NA NA 72 1828.8 96 2438.4 120 3048 144 3657.6 45 1143 36 914.4 6.0 152.4 MODEL Feed-Screw Unit of Measure “C” Bar Length “D” Travel 4” Min. Work Dia. 4” Max Work Dia. 72” Std. - in Metric - mm 82 2082.8 47.75 1212.9 6 152.4 36 914.4 96” Std. - in Metric - mm 106 2692.4 71.75 1822.5 6 152.4 36 914.4 120” Std. - in Metric - mm 130 3302 95.75 2432.1 6 152.4 36 914.4 144” Std. - in Metric - mm 154 3911.6 119.75 3041.7 6 152.4 36 914.4
  • 27. The Pedestal Valve Bore Bar is designed for on-site align boring and re-machining of seats and sealing areas of control valves. By mounting on the top of a valve, the machine achieves a total stroke of 23” and is suitable for cutting diameters up to 15”. The machine consists of a geared head variable speed drive, with a mounting plate to accommodate either pneumatic or hydraulic drive motors. The powerful motor provides plenty of torque through a set of bevel gears that interconnect to the spindle. Automatic spindle feed is supplied by a reversible and variable rate, servo feed gear box. The spindle is made from a precision ground and polished chromed 4140 bar, assuring maximum strength. Precision ball bearings are used to insure smooth operation and precision cutting. In addition to the ball bearings, bronze dampener bearings give added stability to the design. A fixture assembly can be provided to mount the machine on many different styles of valves. The valve mounting fixtures generally mount to the flange of a valve using the existing stud locations. High pressure control valves often become corroded and worn in the sealing areas, and must be repaired or replaced. It is usually more cost effective to use our portable boring bar to repair them in-place. In most cases, customers save time and money when welded-in valves can remain in place and the repair can be completed without costly disassembly. On-site Align Boring Variable Speed Drive Precision Boring w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 PedestalValveBoreBar 24 B C A Model Unit of Measure Bar Dia. A 6ft. Bar B 8ft. Bar B Feed C Max Bore Diameter Pedestal Valve Bore Bar Std. - in Metric - mm 4 101.6 68.5 1739.9 92.5 2349.5 23 584.2 15 381
  • 28. The MS-JTL combines the best from our patented MS (Mid-Size) Clamshell, with our field proven and also patented Journal Turning Lathe (JTL), to give accurate and consistent machining of turning bearing journals and other round surfaces. The MS- JTL provides an affordable and portable alternative to major equipment disassembly . The MS-JTL can be positioned in tight areas and with it’s removable gear box, can be operated with minimal clearances. It’s lightweight and efficient design along with fully adjustable locators, allow for fast and accurate set-up. The MS-JTL’s patented adjustable bearings provide for tighter tolerance machining and longer machine life while the dual feed screws help ensure tool rigidity. Exacting surface finishes are achieved with this portable machining dynamo. -------------------------------------------------------------- NOW AVAILABLE... Our new Taper Turning Lathe or TTL is a taper cutting tool that works as a rigid, tight tolerance machine. The TTL offers flexible machining with adjustable taper angles (up to 7°) and a range of 67”. Primarily used in shipyard applications, the TTL turns tapers as well as cutting straight shafts. Call us for a free copy of our MS-JTL Training CD. To see video of the MS-JTL, the TTL and all our machining solutions IN-ACTION go to: www.dlricci.com. Co m m i t m e n t t o Se r v i c e Exacting Surface Finishes Sets-up in Tight Areas Patented Portable Machining D (travel) C A B (clearance) MS-JTL Unit of Measure A (Shaft Range) B (Clearance) C (Overall Length) D (Travel) 14” Std. - in Metric - mm 8.0 - 14.5 203.2 - 368.3 33.31 846.1 48 1219.2 32 812.8 20” Std. - in Metric - mm 14 - 20.5 355.6 - 520.7 39.5 1003.3 48 1219.2 32 812.8 26” Std. - in Metric - mm 20 - 26.5 508 - 673.1 45.5 1155.7 48 1219.2 32 812.8 32” Std. - in Metric - mm 26 - 32.5 660.4 - 825.5 51.5 1308.1 48 1219.2 32 812.8 MS-JournalTurningLathe TTL 25
  • 29. HydraulicPowerSupply Our D.L. Ricci Corp. Hydraulic Power Supply units (Frequency drives) are self-contained and capable of supplying hydraulic power to all of the hydraulic equipment in our product line. They are also well suited to provide hydraulic power for most portable machining equipment on the market today. These units are able to produce 3 to 18 gallons per minute flow and line pressure up to 2000 PSI. Another advantage of our Hydraulic Power Supplies is the remote pendant control which allows the operator full control of the unit up to 150 ft. away. Standard hose length is 50 ft. For ease of mobility the units are equipped with smooth rolling industrial casters. Each unit comes complete with (set of two) 50 ft. lengths of hose with drip proof coupling. Our frequency drives are state-of-the-art, ready to meet virtu- ally any power requirements. Remote Pendant Control Powerful Ease of Mobility 26w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 Hydraulic Power Supplies Unit of Measure Power Required Flow Rate Pressure Drive Motor Power A B C Freq. Drive 10 Standard Inches Metric Millimeter 30 Amp 3 Phase 440 Volt 30 Amp 3 Phase 440 Volt 3 - 9 Gal./Min 11.4 - 34.2 Ltr./Min. 0 - 2000 PSI 0 - 137.9 BAR. 10HP 7.45kw 53 1346.2 24 609.6 36 914.4 Freq. Drive 20 Standard Inches Metric Millimeter 40 Amp 3 Phase 440 Volt 40 Amp 3 Phase 440 Volt 5.5 - 17.5 Gal./Min. 20.9 - 66.5 Ltr./Min. 0 - 2000 PSI 0 - 137.9 BAR. 20HP 14.9kw 53 1346.2 30 762 40 1016
  • 30. TubePrepping High Purity Piping Technology for a Cleaner World This high purity line from D.L. Ricci Corp. includes the finest portable tube prepping and tube severing machines on the market today. Four FX Models are ready to deliver high quali- ty weld-end preparations on a wide range of tube and light wall pipe. Cordless or corded models are available with our unique quick locking system which assures that each part is quickly and accurately held in place during the entire cutting operation FX1.5 Corded or cordless operation with the 1.5 and 3.0 FX tools. Interchangeable collets allow short grip lengths for machin- ing all types of micro-fittings. The FX1.5 quickly and accu- rately covers an O.D. range from .187” to 1.5”. FX3.0 The portable FX3.0 offers versatility and power with the capability of being hand-held or bench mounted. The incremental feed system allows controlled, smooth and constant feed rates. Accurate burr-free weld preparation is achieved with minimal effort. FX3.0 provides prepping ranges from .187” to 3.0” O.D. FX4.0 The latest in our line-up of tube squaring tools is our FX4.0. The patented Easy- Latch clamp system and inter- changeable collets, assures that each piece is quickly and accurately held in place throughout the cutting range. The FX4.0 can be used on O.D.’s from .187” to 4.5”. FX6.0 Able to prep wall thickness up to .375”, the FX6.0 offers max- imum gripping power through- out the cutting range. The vari- able speed settings give the operator optimum control for reducing scrap and minimizing job cost overruns. The FX6.0 covers an O.D. range from .187” to 6.625”. 27 Chamfering Champions Clean-Room Ready Tight Cutting Tolerances Standard or Custom Collets
  • 31. TubePrepping 28w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
  • 32. Excellence in Heat Treating Services D.L. Ricci Corp. Heat Treating Methods: Resistance: Using ceramic pads, this flexible to set-up format, is a proven Heat Treating Technology and will work with all metal types Induction: This Heat Treating method provides quicker “time to temp” and is more energy efficient, as the metals are heated uniformly from within, using a flexible liquid cooled heating coil Commitment to Customer Satisfaction: The D.L. Ricci Corp. Heat Treating Division is committed to ensuring that each Heat Treating job will be completed on schedule and performed to the highest industry safety standards. We are continually looking for new ways and opportunities to improve our performance and increase customer satisfaction. We are committed to building on our already strong reputation for quality service and fair pricing. D.L. Ricci Corp. has years of experience in offering sales, rental or on-site technical support in many process industries including: -Nuclear Plants -Construction Projects -Fossil Plants -Maintenance Projects -Mechanical Contractors -Pulp and Paper Mills -Pressure Vessel Fabricators -Petrochem -Piping Fabricators -Chemical Plants Safety & Quality: Our Heat Treating Team endeavors to achieve high standards of safety while delivering the highest quality product possible. Our range of equipment is constantly expanding and new technology is improving our ability to work safer and more efficiently. We can supply resistance or induction equipment and/or technicians to meet and exceed the most demanding work scope. Our field machinists are ready to mobilize for your outage, planned or unplanned. On-Site Expertise Resistance Heat Treating Induction Heat Treating Quality Workmanship 29 HeatTreating
  • 33. Rentals & Sales: D.L. Ricci Corp. has a complete line-up of Resistance and Induction Heat Treating Supplies ready for sales or rental. Flexible rental terms are available on a daily, weekly, or monthly basis. Resistance rental items include 6 and 9 way power supplies, recording and monitoring systems and related primary and secondary cables. Induction rental items include power supplies, coils, plus recording and monitoring equipment. On-Site Technical Support: Our Heat Treating staff is constantly training to be ready with equipment and educated staff when the time calls. Whether your outage is planned or unplanned, our staff and high tech equipment will be there anytime, anywhere to provide you with on-site Heat Treating services. Our Field Machining staff is cross trained to bring machining and Heat Treating expertise to every job site. Heat Treating Training: Our customers benefit with Heat Treating demos and training at our Red Wing Headquarters. Our Heat Treating cus- tomers also benefit from our free D.L. Ricci Heat Treating CD-Rom which has both Induction and Resistance video demos as well as other Heat Treating technical data on it. Heat Treating Accessories D.L. Ricci Corp. manufactures our Resistance heating pads to exacting national standards. Made from “Nickel Chromal” wire, which is then strung through “Hilox Alumina” insulators, these heating pads are very durable and able to withstand high temperatures over long durations. Special pads may be fabricated to meet exact require- ments. Ask us about our Pad-Rebuild Program to bring new life to your old burnt-out pads. Other Resistance accessories include receptacles, connectors, cables, thermocouple wire and more. Induction Heat Treating accessories include insulation, extension power cords, liquid cooled coils and Kevlar protective preheat covers. Pads and Accessories Modern Power Supplies Training Programs Ready For Your Site HeatTreating www.dlricci.com 651-388-8661 30
  • 34. “ANYTIME. ANYWHERE.” ® When challenging field applications arise during planned, or un-planned shutdowns, you know you can trust the D.L. Ricci Corp. engineering staff, and field technicians, for solutions to your immediate needs. Our highly trained staff can quickly and effectively respond to your specific application. Our technicians are factory trained, and in most cases have the added advantage of being the machinist who made the equipment that they use in the field. Through equipment rental or technical support, our team will provide the experience to complete your project professionally and economi- cally. D.L. Ricci Corp. is an OEM, and we have extensive invento- ry of all our latest designs of equipment and tooling, assuring fast response and quick delivery to your job site. Another added benefit of most D.L. Ricci Corp. technicians, is their ability to perform on-site stress relieving as well as machining. Try our value added tech support and rental program today; you’ll be glad you did. Fast Response Highly Trained Staff Professional and Economical C o m m i t m e n t t o Se r v i c e31 TechnicalSupport
  • 35. Nominal Pipe O.D. Sched 5s Sched 10s Sched 20 Sched 30 Sched 40 Standard Sched 60 Sched 80 Extra Strg Sched 100 Sched 120 Sched 140 Sched 160 XX Strg 1.315 33.40 .065 1.65 .109 2.77 .109 2.77 .109 2.77 .109 2.77 .133 3.38 .133 3.38 .179 4.55 .179 4.55 .250 6.35 .358 9.09 1 25.4 1.660 42.16 .065 1.65 .140 3.56 .140 3.56 .191 4.85 .191 4.85 .250 6.35 .382 9.70 1.900 48.26 .065 1.65 .065 1.65 .145 3.68 .145 3.68 .200 5.08 .200 5.08 .281 7.14 .400 10.16 2.375 60.33 .154 3.91 .154 3.91 .218 5.54 .218 5.54 .343 8.71 .436 11.07 2.875 73.03 .083 2.11 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .203 5.16 .203 5.16 .276 7.01 .276 7.01 .375 9.53 .552 14.02 3.5 88.90 .216 5.49 .216 5.49 .300 7.62 .300 7.62 .438 11.13 .600 15.24 4.0 101.60 .226 5.74 .226 5.74 .318 8.08 .318 8.08 .636 16.15 4.5 114.30 5.563 141.30 6.625 168.28 8.625 219.08 10.75 273.05 12.75 323.85 14.0 355.60 16.0 406.4 18.0 457.20 20.0 508.00 22.0 558.80 24.0 609.60 26.0 660.40 28.0 711.2 30.0 762.00 32.0 812.8 34.0 863.60 36.0 914.40 .237 6.02 .237 6.02 .337 8.56 .337 8.56 .531 13.49 .674 17.12 .438 11.13 .109 2.77 .134 3.40 .258 6.55 .258 6.55 .375 9.53 .375 9.53 .625 15.88 .750 19.05 .500 12.70 .109 2.77 .134 3.40 .280 7.11 .280 7.11 .432 10.97 .432 10.97 .719 18.26 .864 21.95 .562 14.27 .109 2.77 .148 3.76 .250 6.35 .250 6.35 .250 6.35 .322 8.18 .322 8.18 .406 10.31 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .594 15.09 .812 20.62 .906 23.01 .875 22.23 .719 18.26 .134 3.40 .165 4.19 .307 7.80 .330 8.38 .365 9.27 .365 9.27 .500 12.70 .594 15.09 .719 18.26 1.000 25.4 1.125 28.58 1.000 25.4 .844 21.44 .156 3.96 .180 4.57 .277 7.04 .406 10.31 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .562 14.27 .688 17.48 .844 21.44 1.125 28.58 1.312 33.32 1.000 25.4 1.000 25.4 .156 3.96 .188 4.78 .312 7.92 .312 7.92 .312 7.92 .375 9.53 .375 9.53 .437 11.10 .594 15.09 .750 19.05 .938 23.83 1.250 31.75 1.406 35.71 1.094 27.79 .165 4.19 .188 4.78 .188 4.78 .500 12.70 .656 16.66 .844 21.44 1.031 26.19 1.438 36.53 1.593 40.46 1.219 30.96 .165 4.19 .437 11.10 .562 14.27 .750 19.05 .938 23.83 1.156 29.36 1.562 39.67 1.781 45.24 1.375 34.93 .188 4.78 .188 4.78 .218 5.54 .375 9.53 .375 9.53 .375 9.53 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .594 15.09 .812 20.62 1.031 26.19 1.281 32.54 1.750 44.45 1.968 49.99 20 508 1.500 38.10 .218 5.54 .875 22.23 1.125 28.58 1.357 34.47 1.875 47.63 2.125 53.98 1.625 41.28 .218 5.54 .250 6.35 .562 14.27 .687 17.45 .969 24.61 1.219 30.96 1.531 38.89 2.062 52.37 2.343 59.51 24 609.6 1.812 46.02 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .625 15.88 .625 15.88 .625 15.88 .625 15.88 .625 15.88 28 711.2 .250 6.35 .750 19.05 30 762 .688 17.48 32 812.8 .688 17.48 34 863.6 .750 19.05 36 914.4 1-1/4 31.75 1-1/2 38.1 2 50.8 2-1/2 63.5 3 76.2 3-1/2 88.9 4 101.6 5 127 6 152.4 8 203.2 10 254.0 12 304.8 14 355.6 16 406.4 22 558.8 26 660.4 18 457.2 .083 2.11 .083 2.11 .083 2.11 Align Boring Eleven inch diameter bores are align bored with the D.L. Ricci Corp. “Push- Pull” style boring bar. Hole Boring Hole boring is accomplished in a very tight work area, (on-site and in-place) with our hydraulic 8Z Portable Milling Machine. Valve Replacement Weld bevels are machined to plant specifications with our 314 rapid End Prep Machine. Once the bevels are complete the new valve will be installed. Flange Facing On-site flange facing with any clamshell or BU Facer is possible and set-up is quick. In this on-site appli- cation a vessel cover is being machined in-place. Pump Base Milling Large pump bases are machined in-place with our large portable milling machine. Accuracy and close tol- erance work is guaranteed with laser alignment and our highly accurate 16 X 96 portable milling machine. Pipe Beveling Beveling “Heavy” wall main steam piping with our NB Clamshell and single point attachment is quick and easy. After the severing operation is complete, the NB is fitted with the single point attachment, which allows compound beveling of any angle and I.D. counterboring. MDM This portable Metal Disintegrating Machine (MDM) removes large broken bolts, taps and drills on-site. The MDM can also disin- tegrate nozzle block bolts, thermal shields, fuel rod assemblies, steam generator tubes and more. FieldApplications w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 32
  • 36. Manufacturing Qu a l i t y Pro d u c t s Custom Fabrication: Utilizing the strength of our Engineering Department, we are constantly customizing our field machines for unique applications. Our in-house machining specialists are also field experienced to know what works best in various on-site conditions. As an OEM, we manufacture all our D.L. Ricci Corp. equipment in our modern production facility located in Red Wing, Minnesota. Utilizing the latest in State-Of-The-Art CNC manufacturing technology we have the capabilities of turning up to 72” diameter in-house and our largest CNC has travel of 80”x40”x30. Attention to detail, customized machinery and quality control are the hallmarks of our manufacturing processes. Our customers demand close tolerance machining in the field, so we place those same demands on our in-house machinists. Our Surf-Cam Technology allows us to send programs to the CNC’s with faster turnaround time. We also manufacture our own tool bits and offer a regrind program with them. Whether we are performing job shop work, daily production runs for our equipment inventory, or custom machinery creation, you can count on D.L. Ricci Corp. to get the job done right and done on-time. 33 Surf-Cam System High Tech Manufacturing State-of-the-Art Tool Bit Production D.L.Ricci's Most Popular Tool Bits Used for a straight cut of pipe Used to give a 37° bevel to to both sides of pipe at same time Straight Sever 37° Used for prepping pipe with a 37° angle 37°/10° Used for Heavy-Wall Pipe Gives a 37° - 10° bevel Counter Bore Used for ID counterboring pipe to size Double Bevel
  • 37. D.L. Ricci Corp. has the World’s largest portable machine tool rental fleet, making us the best company to meet your portable machine tool needs. With a diversified network of rental warehouse locations strategically placed around the World, we are able to respond quickly to your emergency equipment needs and in most cases, that same day. Our experienced team of managers, maintenance professionals, and application specialists are dedicated to providing you with the right equipment for your job. The strength of our sup- port infrastructure will work for you and expedite your order. Our staff can quickly and effi- ciently train your employees to operate our equipment in a safe and efficient manner. We’ve invested millions of dollars in our rental fleet, which includes the latest portable equipment designs. All our equipment is kept in the best possible condition through our stringent maintenance and repair program. Having the best equipment is not enough. We also provide knowl- edgeable service, including 24 hour a day, 7 day a week emer- gency access. D.L. Ricci Corp. is your total portable equipment source, not just for rentals, but for equipment purchase as well. We are an OEM and sell or rent all the equipment that we manufacture. If the purchase of capital equipment is not in your budget, then you will enjoy the flexibility of our equipment rental program. Our equip- ment is diverse and up to date, so we’re likely to have what you need for your project. Rental Rapid Response Rental locations Worldwide Expedited Orders 34w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1
  • 38. D.L. Ricci Corp. is dedicated to the design, development, and manufacturing of the finest on-site machining equipment in the industry. Our Engineering Department uses the latest design and CAM software to produce accurate, cost efficient parts, that are in turn reliable and cost effective to the customer. We will help find solutions to our customers' special applications through engineering consultation. The Engineering Department’s ability to fulfill the customers' needs are derived from their involvement in all aspects of the company. From project coordination for plant turnaround, to machining and heat treating on-site, our engineering team gains insight into customers needs on-site. Our familiarity with plant drawings and piping isometrics helps to reduce design time and minimize errors when dealing with customer problems on-site. D.L. Ricci Corp. is an engineering driven company with great attention to detail and design concepts. The Engineering Department’s objective is the development of new products, and solving unique applications for our customers. Industry needs guide our cutting edge designs from concept, on through to finished product. This ensures our customers of the latest and greatest product possible. The attention to detail while a new product is in development, allows us the ability to acquire many U.S. and worldwide patents on our unique designs. The Engineering Department further ensures that quality guidelines are met during the production process. Prototype Development is accelerated by this attention to detail and quality. Our Engineers' background in machining, enable them to adequately test and re-test our products, in many different applications. As a result of attention to detail and vast experience, the end product is something that is reliable, feature rich and user friendly, providing not only good tools, but a method for machining with maximized performance. Te c h n i c a l S o l u t i o n s Attention to Detail Development of New Products Latest CAD-CAM Software Engineering 35
  • 39. Safety Safe production and operation of our D.L. Ricci Corp. products is more than just words, it’s our ULTIMATE OBJECTIVE. We build safety into every one of our machining tools and train our staff constantly to use them in the safest manner pos- sible. Our customers benefit from our safety first attitude with Safety Manuals,Operational CD’s, videos, training opportunities at our Ricci Training Center, and machining products that are portable, easy to use and safe. Our D.L. Ricci Corp. Safety Program CD contains a large number of documents and graphics that outline our safety policies and procedures. It is comprehensive and up-to-date. Our Safety Consultant provides independent audits to our safety policies to make sure we adhere to the most current safety regulations and pro- grams. They also offer specific safety training and offer testing of our facility for a variety of safety issues. Our Safety Consultant also advises our D.L. Ricci Corp. Safety Committee at their monthly meetings. The Ricci Training Center offers staff and customers the opportunity to train on a variety of D.L. Ricci Corp. machines and applications . Machines mounted at a vari- ety of angles simulate the real world of on-site machining. Training Center applica- tions include valve machining, boring, drilling, pipe cutting, pipe beveling and more. Improper usage of our machining equipment may result in serious injury. Always consult your D.L. Ricci Operational Manual for instructions on safe operation of our equipment. You may also call our customer service representatives with any questions about safe operation of our D.L. Ricci Corp. equipment. OSHA Compliant Ricci Training Center Variety of Product Instructional Media 36 Safety is our #1 priority! 651-388-8661
  • 40. CommercialPipeSizes D. L. Ricci Corp. is Best on Earth Nominal Pipe O.D. Sched 5s Sched 10s Sched 20 Sched 30 Sched 40 Standard Sched 60 Sched 80 Extra Strg Sched 100 Sched 120 Sched 140 Sched 160 XX Strg 1.315 33.40 .065 1.65 .109 2.77 .109 2.77 .109 2.77 .109 2.77 .133 3.38 .133 3.38 .179 4.55 .179 4.55 .250 6.35 .358 9.09 1 25.4 1.660 42.16 .065 1.65 .140 3.56 .140 3.56 .191 4.85 .191 4.85 .250 6.35 .382 9.70 1.900 48.26 .065 1.65 .065 1.65 .145 3.68 .145 3.68 .200 5.08 .200 5.08 .281 7.14 .400 10.16 2.375 60.33 .154 3.91 .154 3.91 .218 5.54 .218 5.54 .343 8.71 .436 11.07 2.875 73.03 .083 2.11 .120 3.05 .120 3.05 .120 3.05 .120 3.05 .203 5.16 .203 5.16 .276 7.01 .276 7.01 .375 9.53 .552 14.02 3.5 88.90 .216 5.49 .216 5.49 .300 7.62 .300 7.62 .438 11.13 .600 15.24 4.0 101.60 .226 5.74 .226 5.74 .318 8.08 .318 8.08 .636 16.15 4.5 114.30 5.563 141.30 6.625 168.28 8.625 219.08 10.75 273.05 12.75 323.85 14.0 355.60 16.0 406.4 18.0 457.20 20.0 508.00 22.0 558.80 24.0 609.60 26.0 660.40 28.0 711.2 30.0 762.00 32.0 812.8 34.0 863.60 36.0 914.40 .237 6.02 .237 6.02 .337 8.56 .337 8.56 .531 13.49 .674 17.12 .438 11.13 .109 2.77 .134 3.40 .258 6.55 .258 6.55 .375 9.53 .375 9.53 .625 15.88 .750 19.05 .500 12.70 .109 2.77 .134 3.40 .280 7.11 .280 7.11 .432 10.97 .432 10.97 .719 18.26 .864 21.95 .562 14.27 .109 2.77 .148 3.76 .250 6.35 .250 6.35 .250 6.35 .322 8.18 .322 8.18 .406 10.31 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .594 15.09 .812 20.62 .906 23.01 .875 22.23 .719 18.26 .134 3.40 .165 4.19 .307 7.80 .330 8.38 .365 9.27 .365 9.27 .500 12.70 .594 15.09 .719 18.26 1.000 25.4 1.125 28.58 1.000 25.4 .844 21.44 .156 3.96 .180 4.57 .277 7.04 .406 10.31 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .562 14.27 .688 17.48 .844 21.44 1.125 28.58 1.312 33.32 1.000 25.4 1.000 25.4 .156 3.96 .188 4.78 .312 7.92 .312 7.92 .312 7.92 .375 9.53 .375 9.53 .437 11.10 .594 15.09 .750 19.05 .938 23.83 1.250 31.75 1.406 35.71 1.094 27.79 .165 4.19 .188 4.78 .188 4.78 .500 12.70 .656 16.66 .844 21.44 1.031 26.19 1.438 36.53 1.593 40.46 1.219 30.96 .165 4.19 .437 11.10 .562 14.27 .750 19.05 .938 23.83 1.156 29.36 1.562 39.67 1.781 45.24 1.375 34.93 .188 4.78 .188 4.78 .218 5.54 .375 9.53 .375 9.53 .375 9.53 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .594 15.09 .812 20.62 1.031 26.19 1.281 32.54 1.750 44.45 1.968 49.99 20 508 1.500 38.10 .218 5.54 .875 22.23 1.125 28.58 1.357 34.47 1.875 47.63 2.125 53.98 1.625 41.28 .218 5.54 .250 6.35 .562 14.27 .687 17.45 .969 24.61 1.219 30.96 1.531 38.89 2.062 52.37 2.343 59.51 24 609.6 1.812 46.02 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .625 15.88 .625 15.88 .625 15.88 .625 15.88 .625 15.88 28 711.2 .250 6.35 .750 19.05 30 762 .688 17.48 32 812.8 .688 17.48 34 863.6 .750 19.05 36 914.4 1-1/4 31.75 1-1/2 38.1 2 50.8 2-1/2 63.5 3 76.2 3-1/2 88.9 4 101.6 5 127 6 152.4 8 203.2 10 254.0 12 304.8 14 355.6 16 406.4 22 558.8 26 660.4 18 457.2 .083 2.11 .083 2.11 .083 2.11 Black = Standard Red = Metric CommercialPipeSizes 37
  • 41. Wo r l d’s L a r g e s t Po r t a b l e Ma c h i n e To o l Re n t a l F l e e t D.L. Ricci Corp. Product Review Clamshells MC Clamshell: pg. #1 NB Clamshell: pg. #2 MS Clamshell: pg. #3 HD Clamshell: pg. #4 MM180 Clamshell: pg. #5 Casing Cutter: pg. #6 Axial Feed: pg. #7 Clamshell Accessories: pg. #8 Facers/End Preps BU Facer: pg. #9 GTB2: pg. #10 314 Beveler: pg. #11 Grinding Machines Tire Grinder: pg. #12 Trunnion Grinder pg. #13 Hand Hole Grinder: pg. #14 Oval Manway Seat Grinder: pg. #15 Milling Machines Portable Milling Machines: pg. #16 T-Mill: pg. #17 Z Axis Milling: pg #18 Mini-Mill: pg. #19 XYZ Keyway Cutter: pg. #20 Keyway Cutter: pg. #21 Portable Boring Bars QD Bore Bar: pg. #22 Portable Boring Bar: pg. #23 4” Portable Valve Boring Bar: pg. #24 Shaft/Journal Machining MS Journal Turning Lathe: pg. #25 Hydraulic Power Supply Hydraulic Power Supply: pg. #26 Tube Prepping Machines FX Tube Prepping Tools pgs. #27, #28 Heat Treating Induction & Resistance: pgs. #29, 30 Technical Support pgs. #31, #32 Manufacturing/Rental pgs. #33, #34 Engineering/Safety pgs. #35, #36 Chart/Product List pgs. #37, #38 Sales, Rental, Technical Support Anytime. Anywhere. ® 38
  • 42. Consult our Websites to find one of our Representatives or Distribution Centers near you. Hydratight/D.L. Ricci Corp. (HQ) 5001 Moundview Drive Red Wing, Minnesota 55066 651-388-8661 or 1-800-283-1937 Fax: 651-388-0002 E-mail: solutions@dlricci.com Hydratight/D.L Ricci Ltd. Unit 2, Station Road, Furness Vale, High Peak, Derbyshire, SK23 7QA. England Phone: +44 (0) 1663 746600 Fax: +44 (0) 1663 746611 Hydratight/D.L. Ricci West Coast 8191 Belvedere Ave. Suite D Sacramento, CA 95826 Phone: 916-452-3125 Fax: 916-452-3178 Hydratight/D.L. Ricci Gulf Region 1102 Hall Court Houston, Texas 77536 Phone: 713-860-4200 Fax: 713-860-4201 Copyright © D.L. Ricci Corp. All Rights Reserved 08/07 #1000 Sales Rental Technical Support www.hydratight.com & www.dlricci.com Hydratight/D.L. Ricci Corp. is an Actuant Company D.L.Ricci Corp. ®