Thermon – Heat Tracing Cables (Self Regulating, Power Limiting, Constant Wattage Cable) - Brochure

2. THERMON HAS A SOLUTION FOR
ALL YOUR HEAT TRACING NEEDS
Thermonengineersandspecialistslocatedthroughouttheworldensurethatallfactors
are considered. Thermon can provide detailed design engineering, project manage-
ment with project drawings and documentation, commissioning and maintenance.
INITIAL PLANNING
MANUFACTURING
DESIGN / ENGINEERING
MAINTENANCE
PROJECT MANAGEMENT
COMMISSIONING

3. OPTIMIZED SYSTEMS PROVIDE
LOWEST TOTAL COST OF OWNERSHIP
Solely focused on the heat
tracing industry since 1954,
Thermon’s experience will
ensure that all factors are con-
sidered. Thermon can include
detailed design engineering
and project management with
project drawings, documen-
tation, commissioning, site
audits and maintenance.
We can help you make in-
formed decisions about the
heat tracing options available
to you based on materials,
installation, maintenance and
operating costs.
THERMON OFFERS
COMPLETE SOLUTIONS
Thermon can help you with
all aspects of heat tracing for
pipes, vessels, instrumentation
and other process equipment. To-
gether we can ensure that materials
selection, circuit layout, installation
and operating costs will all be consid-
ered for your particular application.
From initial planning stages through instal-
lation and final commissioning, Thermon
provides a total systems approach precisely
tailored to meet your heat tracing needs.
1

4. OIL & GAS
INDUSTRIES
EXPLORATION AND PRODUCTION
OIL SANDS
GAS PROCESSING
HEAVY OILS AND SYNFUELS
PETROCHEMICAL AND CHEMICAL
REFINING
STORAGE TERMINALS
Thermon provides heat tracing solutions to the petroleum industry in the upstream,
midstream and downstream components of oil and gas production, processing,
storage, and distribution. The upstream sector requires elevated temperatures to
move the crude oil and/or raw natural gas to the surface. The downstream sector
requires winterization to the refining, petrochemical, and distribution of the products.
2

5. COAL FIRED & “RESOURCE RECOVERY” PLANTS
COMBINED CYCLE COGENERATION
NUCLEAR POWER GENERATION
SOLAR THERMAL POWER
GEOTHERMAL POWER
ELECTRICAL
POWER GENERATION
Thermon is a world leader in providing heat trace solutions in
the power generation industry. Heat tracing needs vary from
providing winterization for steam and water lines, to maintaining
fly-ash hoppers and “CEMS” sample lines above the flue gas dew
point, to providing solutions for critical post accident applications
in the nuclear industry. Equipment must operate reliably in order to
produce energy and maintain control of the plant. Thermon expertise
and experience is unparalleled.
3

6. Thermon
Electric Heat Tracing Cables
TubeTrace®
Heated Instrument Tubing
FlexiPanel®
and HT Module
Surface Heaters
Controls and Monitoring
Electronic and Mechanical
TubeTrace®
Analytical/CEMS Bundles
Whatever the application - freeze protection, high temperature main-
tenance or sensitive process analyzer lines - Thermon’s complete line
of products provides superior heat tracing solutions.
THERMON HAS A SOLUTION
FOR ALL YOUR ELECTRIC
HEAT TRACING NEEDS
Process Lines
• Complex Piping
• Long Transfer Lines
Tank Heating
• Vessel Heating
• Tank Foundation Heating
• Hopper Heating
Process Instrumentation
• Flow, Level and Pressure Transmitters
• “CEMS” Continuous Emissions Monitoring Systems
• Process Analytical Sample Lines
4

7. FlexiPanel®
Electric Tank Heating
Electric Heat Tracing
Self-Regulating, Power-Limiting,
Constant Watt, Mineral Insulated Cables
and Skin Effect Systems (Long Lines)
Terminator™
Power Connection,
In-Line Splice, and
End Termination Kits
Thermal Insulation
(Typical for all heat
traced systems)
TraceNet™ System and
TraceView™ Communications
Controls and Monitoring
TubeTrace®
Tubing Bundles
CEMS Emissions Monitoring
TubeTrace®
Heated Instrument
Tubing
Flow
Transmitter
HT Module
Hopper Heating
ELECTRIC HEAT TRACING
5

8. Steam applications range from freeze protection to maintaining tem-
peratures close to that of the steam itself. “Thermonized” systems
also provide predictable operation and maintenance that process
plants demand.
SnapTrace®
and
Heat Transfer Compounds
HeetSheet®
Steam Tank Heating
SafeTrace®
Isolated Tracers
ThermoTube®
Pre-Insulated Tubing
THERMON OFFERS
A STEAM TRACING SOLUTION
FOR EVERY APPLICATI0N
TubeTrace®
Heated Instrument Tubing
• Process Lines, Utility Piping and
Equipment
• Instruments and Analyzer Lines
• Tank Heating
6

9. MAINTAIN DIFFERENT TEMPERATURES
WITH ONE STEAM PRESSURE
HeetSheet®
Steam Tank Heating
SafeTrace®
Isolated Tracing for
Low Temperatures
ThermoTube®
Steam Supply
ThermoTube®
Condensate Return Lines
“Thermonized”
for High
Temperatures
TubeTrace®
Heated Tubing for
Level, Flow and
Pressure Instruments
ThermoTube®
Supply/Return Lines
Condensate
Return Manifold
Steam Supply
Manifold
7

10. DESIGN TOOLS
Thermon has developed sophisticated, yet easy-to-use
software packages that provide detailed design and per-
formance information for electric and steam tracing. Users
of CompuTrace®
are able to input design data into the pro-
gram and obtain detailed system and thermal performance
information.
Heat tracing systems are not
often a priority when energy
reduction initiatives are be-
ing considered. Howev-
er, when the total heat
tracing load in a large
system is considered,
savings can be sig-
nificant.
Energy Consumption with APC *
EHT System Power100%
Power
Consumption
0%
20%
Savings
Tp
Process
Maintain
Ta
Minimum
Ambient
Temperature
ENERGY CONSERVATION =
LOWER OPERATING COSTS
VISITRACE 3D
Sorts - Views - Designs
Manages - Delivers
DWG.NO.
SHEET
AREA
REV
.
1
Customer Reference Drawings and Revision Level
Rev.P&ID Number
.
.
.
.
.
.
.
.
.
.
DESCRIPTIONREV.
....
A
.........
ISSUED FOR INFO. ONLY
DSGD.DRWN.
.
APPR.REVD. DATE
Equipment Allowance
Pipe Flanged Screwed
Dia. Valve Valve
PipeCheckButterfly
PumpSupportValve Valve Flange
11
10
9
4
6
7
8
5
3
2
Item Quantity Catalog No. Description
Bill Of Materials
12
13
14
15
1
TMC-B-3Dv1.0.
.
.
1"
.
.
.
.
0.61
.
0.30
.
.
0.60
.
.
0.91
.
.
.
.
. .
.
0.30
. .
0.30
.
.
.
0.46
.
.
.
.
.
.
.
.
.
.
.
AS REQ'D
1
1
900
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Tape FT-1L
.
.
.
.
ZE-S
ZP-S
BSX OJ
BANDING TAPE
.
.
.
.
END TERMINATION KIT
POWER CONN.KIT
HEATER CABLE
(Meters)(In.) (Meters) (Meters) (Meters)(Meters)(Meters) (Meters)
Line Number
.
.
.
.
0
O
E 358440
N 281557
CL.EL.100342
E 349920
N 281408
CL.EL.100730
POWER
HTP-1 1002
N 281303.7
EL.100730.3
E 349920.2
END TERM.
HTP-1 1002
N 282119.2
EL.100652.4
E 358261.8
STD.PIPE SUPPORT S1 SHOE NPS 24"
SIZE 2
SPEC J8
DIA 2
LINE WC100-HN-3418.01
DIA 1
DIA 1
B999-2
WC100-HN-3418.01
HTP-1 1002 2.0 FG 2.0 5 -23 BSX 3-1 88 120 10.5 17.8 1260 2136 10.7 10.7 7.8 NH
CABLE
LENGTH
Electric Heat Tracing Design Data Chart
MIN.
MAINT.
TEMP.
CODETHK. SIZE
AMB.
TEMP.
MIN.
EXP.
TEMP.
MAX.
HEATER CABLE
TYPE
ELECTRICAL CLASSIFICATIONCURRENT
VOLTS OPER. OPER.
WATTAGE
COLD COLD
HEAT
LOSS
PIPE
HTR.
CABLE
AREA
HI-LIMIT
SET POINT
TEMP. I.D. NO.
or IGN. TEMP.
W/M
W/M
(M)
W/MINSULATION (Inches)
°C °C °C
CIRCUIT NUMBER HEATER NUMBER
VISITRACE
1002
The Heat Tracing SpecialistsR
Thermon Heat Tracing Services ("Thermon") and Thermon assumes no liability
to any other party for any representations contained in this drawing."
"This drawing is prepared solely for the use of the contractual customer of
SCALE
NONE
THERMON MANUFACTURING CO.
SAN MARCOS, TX 78667-0609
P.O. BOX 609
DWG.DESCRIPTION ELECTRIC HEAT TRACING ISOMETRIC
PROJECT NUMBER
CUSTOMER PO.
BX543-0001
8675309
42
2
375
15
05
68
32
34
3
22
9
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Thermon’s engineering capabilities also include
the VisiTrace 3D Design System. This system
utilizes data extracted directly from the cus-
tomer’s 3D model database, automating the
heat tracing design form start to finish. This
allows Thermon to reduce client engineering
man-hours to design large projects and provide
“as-built” drawings in much less time.
* APC: Ambient Proportional Control
8

11. WORLDWIDE APPROVALS
Every product must undergo a multitude of perfor-
mance tests including stability and long-term reliabil-
ity.All products are further tested and certified by major
approval agencies to verify compliance to international
industry standards.
®
For the continued advancement of heat tracing technology,
Thermon actively participates in professional organizations
such as those listed below.
GLOBAL PRESENCE
Thermon engineers and specialists located throughout the world provide
design, product selection, installation packages, training and supervision, and
commissioning. These dedicated professionals take projects from conception
through completion and review each project’s needs to make recommendations
based on specific applications and code requirements.
Thermon is committed to measurable contributions in health, safety and envi-
ronmental aspects of our products, services, and operations. To realize this, all
Thermon operations and employees work together to protect our environment
and the health and safety of our customers, employees, and neighbors around
the world.
DNV LLoyds GGTN TIIS CQSTEx ABS
9

12. OFFICES WORLDWIDE
UNITED STATES CANADA MEXICO NETHERLANDS UNITED KINGDOM
FRANCE SPAIN GERMANY RUSSIA AUSTRALIA MALAYSIA CHINA
INDIA JAPAN SOUTH KOREA BAHRAIN BRAZIL
For the Thermon office nearest you visit us at . . . www.thermon.com
Corporate Headquarters
100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 U.S.A.
Phone: 1 512-396-5801 • Facsimile: 1 512-396-3627
Form TEP0001-0914 © Thermon Manufacturing Co. Printed in U.S.A. Information subject to change.