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Enterprise Improvement Corporate Turnaround
and Restructuring
Financial Advisory
Services
Information Management
Services
© AlixPartners, LLP, 2011
Executives’ Perspectives on Manufacturing Near-Shoring
April 2011
Introduction to AlixPartners
• Survey Overview
• Executive Summary
• Findings – Near-Shoring
• Findings – Off-Shoring
Contents
© AlixPartners, LLP, 2011 2
• Globally ~ 900 professionals in 14 offices (USA,
Europe, Asia)
• U.S.: ~ 675 professionals in 6 offices
• Europe: ~ 185 professionals in 6 offices
• Asia: ~ 40 professionals in 2 offices
• Founded in 1981 by Jay Alix
• Created the turnaround “industry”
• One of the most awarded turnaround and
performance improvement firms in history
• Over a decade of performance improvement
programs in non-turnaround situations
• Since 2003 in Europe, since 2006 in Asia
• Primary focus on mid-cap companies
• Serve clients in a broad range of industries
• Strong background in Manufacturing,
Distribution, Industrials, Consumer Goods,
Retail & Wholesale, Construction & Engineering
and Heavy Equipment
• Turnaround and Restructuring Services (TRS),
Enterprise Improvement (EI), Financial Advisory
Services (FAS)
• Optimization of P&L (e.g. cost reduction),
Balance Sheet (financial restructuring) and Cash
Flow (e.g. working capital optimization)
With Over 30 years of Advisory Experience, AlixPartners Is the
Leading Global Turnaround and Performance Improvement Firm
3
FootprintHistory
ClientsFocus
www.alixpartners.com
We Help Our Clients To Solve Urgent, High Impact Situations Where
Fundamental Change Is Key and Goals are Aggressive
4
Typical Role of AlixPartners
Operational Improvement Functional Improvement Financial & Operational
Restructuring
Interim Management (if necessary)
QuickStrikeTM & Performance Improvement
Program
Common Characteristics:
• High impact bottom-line results required
• Urgency/Need for flawless execution
• Fundamental change on agenda
Typical Situations / Clients
“Round Two” Realignments
and Company/Division
Turnarounds
Both Healthy and
Underperforming Companies
with Aggressive Goals
Ambitious Private Equity
Owners, Hedge Funds and
Executive Teams
www.alixpartners.com
Our Business Model is Unique - Geared Toward High-Impact
Execution and Long-term Sustainability
AlixPartners is Differentiated in
3 Key Dimensions
Typical Team Structure for AlixPartners
Typical Team Structure
General Management Consultants
Senior Partners
Partners
Experienced Project Leaders
Project Leaders
Senior Consultants
Consultants
Junior Consultants
1
2
4
4
4
8
5www.alixpartners.com
1. Small Senior Teams
‒ Experienced consultants, with practical, real-
world experience – 15-20 years on average
‒ Not just career consultants – our average
consultant has senior industry management
experience
‒ Focused on successful execution even
during initial plan creation
‒ Tight partnership with internal resources
2. Aligned Incentives
‒ Success is definitive and measurable -
results driven to the bottom line
‒ Components of compensation can be based
on results
3. Commitment to Results
‒ Best-in-Class implementers
‒ Organization learns how to "get things done“
and is involved every step of the way
‒ We deliver results - not reports
Managing Director
Director
Vice President
Associate
1
3
1.5
0.5
• Introduction to AlixPartners
Survey Overview
• Executive Summary
• Findings – Near-Shoring
• Findings – Off-Shoring
Contents
© AlixPartners, LLP, 2011 6
Survey Overview
© AlixPartners, LLP, 2011 7
Date: January 25 - April 4, 2011
Population: C-level and other senior executives in manufacturing-oriented companies that
sell into the U.S. market from more than 15 different industries
Methodology:
• Web-based survey conducted by AlixPartners
• A total of 80 respondents surveyed
Survey Focus: The two-part survey polled respondents on their (1) near-shoring and (2)
off-shoring current practices and plans – key areas of focus included:
• Understanding scope of current manufacturing near-shoring (and off-shoring)
practices
• Gauging extent and timing of plans to near-shore and/or off-shore operations
• Identifying barriers to relocating operations to new locations
• Determining favored locations for relocation of operations
Survey Overview (con’t.)
© AlixPartners, LLP, 2011 8
Industry Breakdown of Sample % of Sample
Auto/Transportation 24%
Aviation 16%
Consumer Goods 12%
General Manufacturing 10%
Chemicals 6%
Environmental systems 6%
Medical 6%
Durable Goods 4%
Packaging 4%
Agriculture 2%
Communications 2%
Construction 2%
Electrical Systems 2%
Energy 2%
Manufacturing, Other 2% 1%
1%
1%
1%
3%
4%
4%
5%
9%
9%
12%
20%
20%
25%
33%
39%
43%
68%
75%
Costa Rica
Dom Republic
Indonesia
Puerto Rico
Canada
Africa
Vietnam
None of the above
Western Europe
Malaysia
Singapore
Other Latin American…
Russia
Other Asian country
Brazil
Eastern Europe
India
Mexico
China
Operational Location(s) Currently
Serving U.S. Customer Base
87% Own or Operate Operations Outside the U.S.; 83% have Third-
Party Operations Relationships Outside the U.S.
How many manufacturing operations and/or suppliers
do you own/operate in Asia, India, Eastern Europe,
Russia, or Latin America (combined)?
61%
5%
20%
13%
5 or more 3-4 1-2 None
How many third-party contract-manufacturing and/or
sourcing relationships do you have in Asia, India,
Russia, Eastern Europe, or Latin America (combined)?
53%
8%
22%
17%
5 or more 3-4 1-2 None
The majority of those surveyed are consider international companies; less than 20% source
strictly from the US.
© AlixPartners, LLP, 2011 9
• Introduction to AlixPartners
• Survey Overview
Executive Summary
• Findings – Near-Shoring
• Findings – Off-Shoring
Contents
© AlixPartners, LLP, 2011 10
Executive Summary
© AlixPartners, LLP, 2011 11
Near-Shoring Findings
 Despite security concerns, Mexico remains the destination of choice for “near-
shoring,” the relocation of previously outsourced manufacturing to areas closer to
products’ U.S. end-market.
• 87% of respondents own or operate operations outside the U.S.; 83% have third-party
operations relationships outside the U.S.
• 42% of respondents are either already near-shoring or likely to near-shore in the next
three years
• 63% of those already near-shoring select Mexico as their top choice (vs. just 19% for the
U.S.)
Off-Shoring Findings
 Respondents also answered questions related to plans for off-shoring current
U.S. operations.
• 27% of respondents expect to off-shore U.S. operations within the next three years,
with Mexico also being their top choice for off-shoring locale
• Just 21% have experienced supply-chain disruption due to security issues in Mexico
• 50% expect security/safety issues in Mexico to improve in the next five years
• Introduction to AlixPartners
• Survey Overview
• Executive Summary
Findings – Near-Shoring
• Findings – Off-Shoring
Contents
© AlixPartners, LLP, 2011 12
42% Say They Are Either Already Near-Shoring or Will Be Within the
Next Three Years…
If near-shoring is a consideration, what is your time horizon for near-shoring Asian/Indian
operations to the Americas, including Latin America?
54%
9%
12%
21%
1%
3%
Not under
consideration
In process, or
completed within
last three years
1 year 2-3 years 4-5 years 5+ years
© AlixPartners, LLP, 2011 13
Of that Number, 63% Say their First Option is Mexico, with the U.S.
Next at 19%
If near-shoring is a consideration, rank each region in attractiveness.
0%
0%
2%
4%
6%
6%
19%
63%
Other South American country
Canada
Other Central American country
Other
Brazil
Staying within region, but relocating to even lower cost
country
US
Mexico
Most Attractive Locations
(First Choice)
Most Attractive
Least Attractive
Note: Most of Brazil’s manufacturing demand is consumed in Brazil, not exported for U.S.
consumption
© AlixPartners, LLP, 2011 14
The Most Attractive Advantages Expected From Near-Shoring:
Lower Freight Costs and Improved Speed to Market
Rank the advantages you expect from a near-shoring decision.
11%
16%
18%
25%
30%
Improved cultural alignment with North American managers
“Time-zone advantages” (easier management coordination,
etc.)
Lower inventory (in-transit) costs
Improved speed-to-market
Lower freight costsMost Attractive Advantages
(First Choice)
Most Attractive
Least Attractive
Rising fuel prices and a renewed focus on working capital has increased the attractiveness
of Near-Shoring
© AlixPartners, LLP, 2011 15
• Introduction to AlixPartners
• Survey Overview
• Executive Summary
• Findings – Near-Shoring
Findings – Off-Shoring
Contents
© AlixPartners, LLP, 2011 16
37% Are in the Process or Have Completed Off-Shoring Within the
Last Three Years; 27% Expect to Off-Shore Within Three Years...
What is your time horizon for off-shoring operations and/or supply outside the U.S.?
37%
15%
12%
7%
2%
28%
In process, or
completed within
last three years
1 year 2-3 years 4-5 years 5+ years Not under
consideration
© AlixPartners, LLP, 2011 17
Of that Number, 43% Say their First Option is Mexico; No BRIC
Country Higher than 30%
If off-shoring is an option, rank each region in attractiveness. (1=most attractive; 11=least attractive)
3%
3%
3%
5%
14%
30%
43%
Brazil
Canada
Other
Eastern Europe
India
China
Mexico
Preferred Location
(% of Sample)
© AlixPartners, LLP, 2011 18
Most Attractive
Least Attractive
Primary Concerns Associated with Off-Shoring: Safety/Security of
Operations and Extension of the Supply Chain…
Rank the concerns you expect from an Off-Shoring decision. (1=most concerned; 8=least
concerned)
38%
17%
13%
12%
10%
8%
2%
Safety / Security Extension of
Supply Chain
Performance
deterioration
Political stability Loss of direct
control
Language /
Cultural barriers
Customs / tariffs
Top Concern for Off-Shoring Decision
(% of Sample)
Most Concern Least Concern
© AlixPartners, LLP, 2011 19
But, Just 19% of Respondents Have Experienced Supply-Chain
Disruption Due to Security Issues in Mexico
Have you experienced any supply chain disruption due to security issues in Mexico?
59%
22%
19%
No Not applicable Yes
Experienced Supply-Chain Disruption?
© AlixPartners, LLP, 2011 20
5%
45%
29%
14%
7%
I expect dramatic
improvement
I expect modest
improvement
The security situation
will not change
The security situation in
Mexico will actually
worsen somewhat over
time
The situation in Mexico
is spiraling out of control
50% Expect Security/Safety Issues in Mexico to Improve in the Next
Five Years
What best represents your outlook on the security / safety situation in Mexico over the next 5 years?
© AlixPartners, LLP, 2011 21
AlixPartners is a Global Firm of Senior Business and Consulting
Professionals That Specializes in Improving Corporate Financial
and Operational Performance, Executing Corporate Turnarounds
and Providing Litigation Consulting and Forensic Accounting
Services When It Really Matters—in Urgent, High-impact Situations
Dallas
2101 Cedar Springs Road
Suite 1100
Dallas, TX 75201
214.647.7500
Global Locations
London
20 North Audley Street
London W1K 6WE
United Kingdom
+44.20.7098.7400
Chicago
300 N. LaSalle Street
Suite 1900
Chicago, IL 60654
312.346.2500
Detroit
2000 Town Center
Suite 2400
Southfield, MI 48075
248. 358.4420
Los Angeles
515 S. Flower Street
Suite 3050
Los Angeles, CA 90071
213.437.7100
New York
40 West 57th Street
New York, NY 10019
212.490.2500
Milan
Corso Matteotti 9
20121 Milan
Italy
+39.02.360.12000
Munich
Mauerkircherstr. 1 a
81679 Munchen
Germany
+49.89.20.30.40.00
Düsseldorf
Königsallee 59 a
40215 Düsseldorf
Germany
+49.211.97.55.10.00
Tokyo
Marunouchi Building 33F
2-4-1 Marunouchi
Chiyoda-ku
Tokyo 100-6333 Japan
+81.3.5533.4800
Shanghai
Suite 6111
Plaza 66 Building I
1266 Nan Jing West Road
Shanghai, 200040 China
+8621.6171.7555
Paris
49/51 Avenue George V
75008 Paris
France
+33.1.76.74.72.00
San Francisco
4 Embarcadero Center
31st Floor, Suite 3110
San Francisco, CA 94111
415.848.0283
Washington, DC
1602 L Street, NW
Suite 300
Washington, DC 20036
202.756.9000
Dubai
Gate Village 10, Level 03
P.O. Box 125115
Dubai Intl Financial Centre
Dubai, United Arab Emirates
+971.4.401.9246
© AlixPartners, LLP, 2011 22

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Near-Shoring to Mexico Remains Top Choice for Manufacturers Despite Security Concerns

  • 1. Enterprise Improvement Corporate Turnaround and Restructuring Financial Advisory Services Information Management Services © AlixPartners, LLP, 2011 Executives’ Perspectives on Manufacturing Near-Shoring April 2011
  • 2. Introduction to AlixPartners • Survey Overview • Executive Summary • Findings – Near-Shoring • Findings – Off-Shoring Contents © AlixPartners, LLP, 2011 2
  • 3. • Globally ~ 900 professionals in 14 offices (USA, Europe, Asia) • U.S.: ~ 675 professionals in 6 offices • Europe: ~ 185 professionals in 6 offices • Asia: ~ 40 professionals in 2 offices • Founded in 1981 by Jay Alix • Created the turnaround “industry” • One of the most awarded turnaround and performance improvement firms in history • Over a decade of performance improvement programs in non-turnaround situations • Since 2003 in Europe, since 2006 in Asia • Primary focus on mid-cap companies • Serve clients in a broad range of industries • Strong background in Manufacturing, Distribution, Industrials, Consumer Goods, Retail & Wholesale, Construction & Engineering and Heavy Equipment • Turnaround and Restructuring Services (TRS), Enterprise Improvement (EI), Financial Advisory Services (FAS) • Optimization of P&L (e.g. cost reduction), Balance Sheet (financial restructuring) and Cash Flow (e.g. working capital optimization) With Over 30 years of Advisory Experience, AlixPartners Is the Leading Global Turnaround and Performance Improvement Firm 3 FootprintHistory ClientsFocus www.alixpartners.com
  • 4. We Help Our Clients To Solve Urgent, High Impact Situations Where Fundamental Change Is Key and Goals are Aggressive 4 Typical Role of AlixPartners Operational Improvement Functional Improvement Financial & Operational Restructuring Interim Management (if necessary) QuickStrikeTM & Performance Improvement Program Common Characteristics: • High impact bottom-line results required • Urgency/Need for flawless execution • Fundamental change on agenda Typical Situations / Clients “Round Two” Realignments and Company/Division Turnarounds Both Healthy and Underperforming Companies with Aggressive Goals Ambitious Private Equity Owners, Hedge Funds and Executive Teams www.alixpartners.com
  • 5. Our Business Model is Unique - Geared Toward High-Impact Execution and Long-term Sustainability AlixPartners is Differentiated in 3 Key Dimensions Typical Team Structure for AlixPartners Typical Team Structure General Management Consultants Senior Partners Partners Experienced Project Leaders Project Leaders Senior Consultants Consultants Junior Consultants 1 2 4 4 4 8 5www.alixpartners.com 1. Small Senior Teams ‒ Experienced consultants, with practical, real- world experience – 15-20 years on average ‒ Not just career consultants – our average consultant has senior industry management experience ‒ Focused on successful execution even during initial plan creation ‒ Tight partnership with internal resources 2. Aligned Incentives ‒ Success is definitive and measurable - results driven to the bottom line ‒ Components of compensation can be based on results 3. Commitment to Results ‒ Best-in-Class implementers ‒ Organization learns how to "get things done“ and is involved every step of the way ‒ We deliver results - not reports Managing Director Director Vice President Associate 1 3 1.5 0.5
  • 6. • Introduction to AlixPartners Survey Overview • Executive Summary • Findings – Near-Shoring • Findings – Off-Shoring Contents © AlixPartners, LLP, 2011 6
  • 7. Survey Overview © AlixPartners, LLP, 2011 7 Date: January 25 - April 4, 2011 Population: C-level and other senior executives in manufacturing-oriented companies that sell into the U.S. market from more than 15 different industries Methodology: • Web-based survey conducted by AlixPartners • A total of 80 respondents surveyed Survey Focus: The two-part survey polled respondents on their (1) near-shoring and (2) off-shoring current practices and plans – key areas of focus included: • Understanding scope of current manufacturing near-shoring (and off-shoring) practices • Gauging extent and timing of plans to near-shore and/or off-shore operations • Identifying barriers to relocating operations to new locations • Determining favored locations for relocation of operations
  • 8. Survey Overview (con’t.) © AlixPartners, LLP, 2011 8 Industry Breakdown of Sample % of Sample Auto/Transportation 24% Aviation 16% Consumer Goods 12% General Manufacturing 10% Chemicals 6% Environmental systems 6% Medical 6% Durable Goods 4% Packaging 4% Agriculture 2% Communications 2% Construction 2% Electrical Systems 2% Energy 2% Manufacturing, Other 2% 1% 1% 1% 1% 3% 4% 4% 5% 9% 9% 12% 20% 20% 25% 33% 39% 43% 68% 75% Costa Rica Dom Republic Indonesia Puerto Rico Canada Africa Vietnam None of the above Western Europe Malaysia Singapore Other Latin American… Russia Other Asian country Brazil Eastern Europe India Mexico China Operational Location(s) Currently Serving U.S. Customer Base
  • 9. 87% Own or Operate Operations Outside the U.S.; 83% have Third- Party Operations Relationships Outside the U.S. How many manufacturing operations and/or suppliers do you own/operate in Asia, India, Eastern Europe, Russia, or Latin America (combined)? 61% 5% 20% 13% 5 or more 3-4 1-2 None How many third-party contract-manufacturing and/or sourcing relationships do you have in Asia, India, Russia, Eastern Europe, or Latin America (combined)? 53% 8% 22% 17% 5 or more 3-4 1-2 None The majority of those surveyed are consider international companies; less than 20% source strictly from the US. © AlixPartners, LLP, 2011 9
  • 10. • Introduction to AlixPartners • Survey Overview Executive Summary • Findings – Near-Shoring • Findings – Off-Shoring Contents © AlixPartners, LLP, 2011 10
  • 11. Executive Summary © AlixPartners, LLP, 2011 11 Near-Shoring Findings  Despite security concerns, Mexico remains the destination of choice for “near- shoring,” the relocation of previously outsourced manufacturing to areas closer to products’ U.S. end-market. • 87% of respondents own or operate operations outside the U.S.; 83% have third-party operations relationships outside the U.S. • 42% of respondents are either already near-shoring or likely to near-shore in the next three years • 63% of those already near-shoring select Mexico as their top choice (vs. just 19% for the U.S.) Off-Shoring Findings  Respondents also answered questions related to plans for off-shoring current U.S. operations. • 27% of respondents expect to off-shore U.S. operations within the next three years, with Mexico also being their top choice for off-shoring locale • Just 21% have experienced supply-chain disruption due to security issues in Mexico • 50% expect security/safety issues in Mexico to improve in the next five years
  • 12. • Introduction to AlixPartners • Survey Overview • Executive Summary Findings – Near-Shoring • Findings – Off-Shoring Contents © AlixPartners, LLP, 2011 12
  • 13. 42% Say They Are Either Already Near-Shoring or Will Be Within the Next Three Years… If near-shoring is a consideration, what is your time horizon for near-shoring Asian/Indian operations to the Americas, including Latin America? 54% 9% 12% 21% 1% 3% Not under consideration In process, or completed within last three years 1 year 2-3 years 4-5 years 5+ years © AlixPartners, LLP, 2011 13
  • 14. Of that Number, 63% Say their First Option is Mexico, with the U.S. Next at 19% If near-shoring is a consideration, rank each region in attractiveness. 0% 0% 2% 4% 6% 6% 19% 63% Other South American country Canada Other Central American country Other Brazil Staying within region, but relocating to even lower cost country US Mexico Most Attractive Locations (First Choice) Most Attractive Least Attractive Note: Most of Brazil’s manufacturing demand is consumed in Brazil, not exported for U.S. consumption © AlixPartners, LLP, 2011 14
  • 15. The Most Attractive Advantages Expected From Near-Shoring: Lower Freight Costs and Improved Speed to Market Rank the advantages you expect from a near-shoring decision. 11% 16% 18% 25% 30% Improved cultural alignment with North American managers “Time-zone advantages” (easier management coordination, etc.) Lower inventory (in-transit) costs Improved speed-to-market Lower freight costsMost Attractive Advantages (First Choice) Most Attractive Least Attractive Rising fuel prices and a renewed focus on working capital has increased the attractiveness of Near-Shoring © AlixPartners, LLP, 2011 15
  • 16. • Introduction to AlixPartners • Survey Overview • Executive Summary • Findings – Near-Shoring Findings – Off-Shoring Contents © AlixPartners, LLP, 2011 16
  • 17. 37% Are in the Process or Have Completed Off-Shoring Within the Last Three Years; 27% Expect to Off-Shore Within Three Years... What is your time horizon for off-shoring operations and/or supply outside the U.S.? 37% 15% 12% 7% 2% 28% In process, or completed within last three years 1 year 2-3 years 4-5 years 5+ years Not under consideration © AlixPartners, LLP, 2011 17
  • 18. Of that Number, 43% Say their First Option is Mexico; No BRIC Country Higher than 30% If off-shoring is an option, rank each region in attractiveness. (1=most attractive; 11=least attractive) 3% 3% 3% 5% 14% 30% 43% Brazil Canada Other Eastern Europe India China Mexico Preferred Location (% of Sample) © AlixPartners, LLP, 2011 18 Most Attractive Least Attractive
  • 19. Primary Concerns Associated with Off-Shoring: Safety/Security of Operations and Extension of the Supply Chain… Rank the concerns you expect from an Off-Shoring decision. (1=most concerned; 8=least concerned) 38% 17% 13% 12% 10% 8% 2% Safety / Security Extension of Supply Chain Performance deterioration Political stability Loss of direct control Language / Cultural barriers Customs / tariffs Top Concern for Off-Shoring Decision (% of Sample) Most Concern Least Concern © AlixPartners, LLP, 2011 19
  • 20. But, Just 19% of Respondents Have Experienced Supply-Chain Disruption Due to Security Issues in Mexico Have you experienced any supply chain disruption due to security issues in Mexico? 59% 22% 19% No Not applicable Yes Experienced Supply-Chain Disruption? © AlixPartners, LLP, 2011 20
  • 21. 5% 45% 29% 14% 7% I expect dramatic improvement I expect modest improvement The security situation will not change The security situation in Mexico will actually worsen somewhat over time The situation in Mexico is spiraling out of control 50% Expect Security/Safety Issues in Mexico to Improve in the Next Five Years What best represents your outlook on the security / safety situation in Mexico over the next 5 years? © AlixPartners, LLP, 2011 21
  • 22. AlixPartners is a Global Firm of Senior Business and Consulting Professionals That Specializes in Improving Corporate Financial and Operational Performance, Executing Corporate Turnarounds and Providing Litigation Consulting and Forensic Accounting Services When It Really Matters—in Urgent, High-impact Situations Dallas 2101 Cedar Springs Road Suite 1100 Dallas, TX 75201 214.647.7500 Global Locations London 20 North Audley Street London W1K 6WE United Kingdom +44.20.7098.7400 Chicago 300 N. LaSalle Street Suite 1900 Chicago, IL 60654 312.346.2500 Detroit 2000 Town Center Suite 2400 Southfield, MI 48075 248. 358.4420 Los Angeles 515 S. Flower Street Suite 3050 Los Angeles, CA 90071 213.437.7100 New York 40 West 57th Street New York, NY 10019 212.490.2500 Milan Corso Matteotti 9 20121 Milan Italy +39.02.360.12000 Munich Mauerkircherstr. 1 a 81679 Munchen Germany +49.89.20.30.40.00 Düsseldorf Königsallee 59 a 40215 Düsseldorf Germany +49.211.97.55.10.00 Tokyo Marunouchi Building 33F 2-4-1 Marunouchi Chiyoda-ku Tokyo 100-6333 Japan +81.3.5533.4800 Shanghai Suite 6111 Plaza 66 Building I 1266 Nan Jing West Road Shanghai, 200040 China +8621.6171.7555 Paris 49/51 Avenue George V 75008 Paris France +33.1.76.74.72.00 San Francisco 4 Embarcadero Center 31st Floor, Suite 3110 San Francisco, CA 94111 415.848.0283 Washington, DC 1602 L Street, NW Suite 300 Washington, DC 20036 202.756.9000 Dubai Gate Village 10, Level 03 P.O. Box 125115 Dubai Intl Financial Centre Dubai, United Arab Emirates +971.4.401.9246 © AlixPartners, LLP, 2011 22