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Stapleton-Spence Packing Company
1900 Highway 99, Gridley, CA 95948
Family Owned Since 1951
1999 - Relocated San Jose Facility to Current Location
108,000 Square Feet on 27.59 Acres
3 Covered Loading Docks
Tank Storage to Load/Unload Tanker Trucks
6 Production Lines
20,000 Sq. Feet Solar Water Heating System
2 Million Gallon On-Site Water Treatment Plant
Stapletonโ€™s: Living Green
Certifications
BRC - A Grade
Silliker Food Safety - Gold Rating
USDA - Excellent Rating
Sustainable Agriculture - Superior Rating
FDA
QAI Organic
Kosher
Bottling Capabilities
RTD Beverages / Hot Fill
12-96 oz PET or Glass Containers
38 mm and 43mm Closure Sizes
Custom Filler and Capper (2012)
Sleeve Labeling Machine (2012)
Spot and Wrap Labeling
Min Contract Volume: 50,000 bottles
Product Examples:
100% Juice, Juice Drinks, Tea Brewing and Bottling
(we brew tea and botanicals onsite), Sports
Beverages, Flavored Waters, Concentrates, Syrups
Bottle Type Paper Label Sleeve Label
16oz Panel P4084 Yes Yes
16oz PowerFlex Longneck P3839 Yes Yes
20oz Panel P4159 Yes Yes
20oz PowerFlex Longneck P4228 Yes Yes
32oz Panel C-1371-PD Yes Yes
46oz Panel C-4323-PD Please inquire Yes
500ml PowerFlex Dome P-4162 Yes Yes
64oz Panel Round C-1586-PD Please inquire Yes
64oz Pinch Grip C-2519-PD Yes N/A
64oz Rectangle Power Block C-
2519-PD
N/A
Glass Bottles Please inquire
โ€ข 200 Gallon Enterprise Manufacturing SS Supply Tank
โ€ข 20 ft. 12 Pass Tubular Heat Exchanger ( 75 GPM Capacity)
โ€ข 180 ft. Hold Tube ( 30 Seconds @ 192 f)
โ€ข Dual RTD - ABB Control / Recording Charts
โ€ข Chilled Juice return utilizing Thermaline Plate and Frame
Heat Exchanger
Bottling Equipment
Batching and Tank Capacity
โ€ข Thermo Engineering of Arizona Dual Stage Screener
โ€ข Jacketed Mix Tank 1800 gls
Ingredients with Capacity for: Brewing Tea per Shift 36,000 gls,
Blending Juices per Shift 36,000 gls
โ€ข Mix Tank # 1 (5000 gls)
โ€ข Batch Tank # 2 (8800 gls). with Hepa Filter and UV Lights
โ€ข Magnet Rare Earth
โ€ข Filter; Inside Support Tube .125" Perforation,
Outer Filter Socks Mesh as Specified
โ€ข Batch Tank # 5 (4328 gls)
โ€ข Silo Tanks. With Hepa Filter and UV Lights
Capacity 4 Silo Tanks of 8930 gls per Tank
ABC
DEPALITIZOR,
M/N 108R S/N
22567, 400 PPM
BEVCO BOTTLE
RINSER, M/N
610 S/N J5683
BUILT JAN.
1994, 400 PPM
SLEEVE SEAL
BOTTLE
TEMPERING
TUNNEL
PACIFIC MONOBLOCK
FILLER CAPPER, 32
STATION ROTORY LEVEL
FILLING MACHINE, 12
HEAD ROTORY CAPPER,
M/N L-32-T-63-C-12-
CESF24, S/N 1516
ZALKIN CAPPER, MACHINE
TYPE CA 8 320 NG
SERIES 23100
PECO HIGH
SPEED EJECTOR,
EJH SERIES-ST,
800+ CPM
BEVCO CAP
STERLIZER M/N
M170R2PPI S/N
J16423
BUILT NOV 2004)
Bottling Flow Diagram
I&H BOTTLE
COOLER,6 FEET WIDE
x 50 FEET LONG,
2 ZONE
(LABEL OPTION #1)
SLEEVE SEAL, SSL-450
SLEEVE LABELER, 450 BPM
(LABEL LENTH 100MM)
BOTTLE SIZES 025-0130,
LABEL LENTH 25MM-300MM
(LABEL OPTION #1)
SLEEVE SEAL,
SLEEVE SHRINK
TUNNEL
(LABEL OPTION #2) PE
FUTURA TOP LABELER,
WRAP AROUND OR SPOT
LABELER, M/N
1120/20T/3S/3E
TAPTONE 300 FILL
LEVEL INSPECTION
SYSTEM
LINX
DIAGRAPH
5900
PRINTER
FOOD INSTRUMENT CORP.
ADR-50D
UNIVERSAL CLOSURE
MONITOR
HAMERICK HMS
CHALLENGER CASE
PACKER, S/N 12-1704,
25 CPM
Bottling Flow Diagram (continued)
LINX
DIAGRAPH
5900
PRINTER
(CASE OPTION #1) SWF
TRAY FORMER, M/N
GMA1T4, MACHINE #1089,
12-35 TRAYS PER MIN.
7"X8-1/8" MIN, 34"X36" MAX/
(CASE OPTION 2)
ELLIOTT CASE FORMER
M/N 93 SFIL-T, 15 CPM,
CASE RANGE LENGTH 6"
TO 16", WIDTH 6" TO 16",
HEIGHT 6" TO 16"
FOXJET THERMAL
JET INK JET
SYSTEM, SOLO
SERIES IS, PRINT
SPEED 200 FPM 300
DPI CONTINUOUS
3M-MATIC
CASE TAPE
SYSTEM,
M/N 12AF
ARPACK SHRINK
BUNDELER, M/N
25TW-28, S/N 3875
LANTECH
Q-PAL
PALLETIZER
S/N QP000042 25
CPM
Receive Ingredients/Pkg
Liquid Sugars HAACP Flow Chart
Warehouse Ingredients/Pkg
Jacketed Batch Tank #1
Batch Tank # 2
Magnet
Filter
Heat Exchanger
Cool 120-130ยฐF
Filter
Fill
Seal, Label, Code
Warehouse
Batch Tank # 5
Ship
Heat
180ยฐF
Ingredients: Sugar
Water
If invert added 35% Tartaric Acid &
50% Sodium or Potassium Hydroxide
Silo Tanker Ship
Packaging:
Scholle Bag
Kraft Bin
Bin Liner
Label
Ink
B Biological
Pathogens (E-Coli, Salmonella, Moldโ€ฆC.Botulinum)
C Chemical Pesticides, Cleaning Compounds, Residues, oil,
grease
P Physical
Foreign material (leaves, wood, stone, metal, plastic,
glass, insects, ingredient packaging, rodents and other
filth or unidentified material
Other Capabilities - Bagging
Form/Fill/Seal, Preformed Pouch, Pillow Pack, Standup Pouch
Sizes up to 3lb
Bag Width โ€“ 3 to 9 inches
Bag Height โ€“ 5.75 โ€“ to 11.5 inches
Min Contract Volume โ€“ 15,000 Bags
Product Examples: Dried Fruit, Dried Vegetables, Legumes,
Candies and Confectionery.
Key Bagging Equipment
Pouch Filler & Sealer
Mfg: Toyo Jidoki Co., LTD
Model: TT-8CN
Manufacture No. 1076436-10
Machine No. 2832
Vol. 00
Date 09.Mar.2007
Other Capabilities - Canning
Hot Fill
Dried Fruits/Sauces: Standard #10 Can (1 gallon
size), #5 Can, #300 Can (16 oz.), 250 g Can
Min Contract Volume โ€“ 30,000 cans
Aseptic, Industrial Processing and Packaging
Puree to Desired Particle Size
Evaporation to Desired Brix
Aseptic Packaging in 5 Gallon Aseptic Bag-in-Box,
55 Gallon Aseptic Drums, 250 Gallon Square Tote
Min Contract Volume โ€“ 5,000 Gallons
Product Examples: Sauces, Concentrates, Purees,
Tomato Based Products, Baking Products
Preventative
Maintenance
Internal QC
and Sanitation
HACCP - CCP
GMP
Verification
Lab Equipment
Calibration
Pre-Op QC
Inspection
Internal Pest
Management
BRC
Certification
Audit
Kosher
Certification
Water
Biological
Testing
Management
Meeting
(Review)
Third Party
Pest
Management
DFA
Inspections
(3x Annually)
Internal Audit
HACCP
Review
Audit and Inspection Schedule
DAILY WEEKLY MONTHLY ANNUALLYQUARTERLY
Organic
Certification
Instrument
Calibration
HACCP
Review
Food Defense
Comprehensive
Water Testing
Preventative
Maintenance
Preventative
Maintenance
Preventative
Maintenance
Internal QC
and Sanitation
Internal QC
and Sanitation
Internal QC
and Sanitation
Product Development and Consulting
Services New Product Formulations
Idea Generation
Ingredient Sourcing / Reformulations
Food Prototypes
Recipe Development
Scale Up
Experienced in
Developing
High-End Tea Products (we brew tea and botanicals onsite)
Nutritionally Enhanced Beverages
High-End 100% Juice Products
Value Oriented Juice Drinks
Traditional Juice Items
Sauces
Dried Fruit Mixes
Miscellaneous
Services
Dried Fruit Raw Material Processing
Warehouse and Product Distribution
Label Design
Marketing
Why Companies Choose Stapletonโ€™s
Stapletonโ€™s passion and dedication to excellence is something we are
proud of, and something you can count on.
โ€ข Experience: Our dedicated food scientists and contract packing
team specialize in co-packing, private labeling, logistics and food
product development.
โ€ข Full Line of Services: Private labeling, sourcing, product
development and co-packing services.
โ€ข Location, Location, Location: Convenient West Coast operation
close to major distribution centers as well as the port of Oakland for
exports. Choose Stapletonโ€™s to save on shipping costs for raw
materials and finished goods. Production is done in our clean,
modern food processing plant.
โ€ข Cost Effective, Tailored Solutions: Our hands-on-approach allows
us to better understand the challenges you face and in turn, provide
customized solutions to fit your needs.
โ€ข Quality & Certifications: We source only quality ingredients and
strictly adhere to our certified manufacturing and quality assurance
processes. Our certifications include BRC, FDA, Organic, USDA
โ€œExcellentโ€ Rating, โ€œSuperiorโ€ Sustainable agriculture rating, FDA,
Kosher and more.
To discuss your next project, call
Victor Hong, 408-297-8815 x1313
vhong@stapleton-spence.com
www.californiacopackers.com
www.stapleton-spence.com
Stapleton-Spence Packing Company
1900 Highway 99, Gridley, CA 95948

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Stapleton-Spence Co-Pack Capabilities Overview

  • 1. Stapleton-Spence Packing Company 1900 Highway 99, Gridley, CA 95948 Family Owned Since 1951 1999 - Relocated San Jose Facility to Current Location 108,000 Square Feet on 27.59 Acres 3 Covered Loading Docks Tank Storage to Load/Unload Tanker Trucks 6 Production Lines 20,000 Sq. Feet Solar Water Heating System 2 Million Gallon On-Site Water Treatment Plant
  • 3. Certifications BRC - A Grade Silliker Food Safety - Gold Rating USDA - Excellent Rating Sustainable Agriculture - Superior Rating FDA QAI Organic Kosher
  • 4. Bottling Capabilities RTD Beverages / Hot Fill 12-96 oz PET or Glass Containers 38 mm and 43mm Closure Sizes Custom Filler and Capper (2012) Sleeve Labeling Machine (2012) Spot and Wrap Labeling Min Contract Volume: 50,000 bottles Product Examples: 100% Juice, Juice Drinks, Tea Brewing and Bottling (we brew tea and botanicals onsite), Sports Beverages, Flavored Waters, Concentrates, Syrups
  • 5. Bottle Type Paper Label Sleeve Label 16oz Panel P4084 Yes Yes 16oz PowerFlex Longneck P3839 Yes Yes 20oz Panel P4159 Yes Yes 20oz PowerFlex Longneck P4228 Yes Yes 32oz Panel C-1371-PD Yes Yes 46oz Panel C-4323-PD Please inquire Yes 500ml PowerFlex Dome P-4162 Yes Yes 64oz Panel Round C-1586-PD Please inquire Yes 64oz Pinch Grip C-2519-PD Yes N/A 64oz Rectangle Power Block C- 2519-PD N/A Glass Bottles Please inquire
  • 6. โ€ข 200 Gallon Enterprise Manufacturing SS Supply Tank โ€ข 20 ft. 12 Pass Tubular Heat Exchanger ( 75 GPM Capacity) โ€ข 180 ft. Hold Tube ( 30 Seconds @ 192 f) โ€ข Dual RTD - ABB Control / Recording Charts โ€ข Chilled Juice return utilizing Thermaline Plate and Frame Heat Exchanger Bottling Equipment
  • 7. Batching and Tank Capacity โ€ข Thermo Engineering of Arizona Dual Stage Screener โ€ข Jacketed Mix Tank 1800 gls Ingredients with Capacity for: Brewing Tea per Shift 36,000 gls, Blending Juices per Shift 36,000 gls โ€ข Mix Tank # 1 (5000 gls) โ€ข Batch Tank # 2 (8800 gls). with Hepa Filter and UV Lights โ€ข Magnet Rare Earth โ€ข Filter; Inside Support Tube .125" Perforation, Outer Filter Socks Mesh as Specified โ€ข Batch Tank # 5 (4328 gls) โ€ข Silo Tanks. With Hepa Filter and UV Lights Capacity 4 Silo Tanks of 8930 gls per Tank
  • 8. ABC DEPALITIZOR, M/N 108R S/N 22567, 400 PPM BEVCO BOTTLE RINSER, M/N 610 S/N J5683 BUILT JAN. 1994, 400 PPM SLEEVE SEAL BOTTLE TEMPERING TUNNEL PACIFIC MONOBLOCK FILLER CAPPER, 32 STATION ROTORY LEVEL FILLING MACHINE, 12 HEAD ROTORY CAPPER, M/N L-32-T-63-C-12- CESF24, S/N 1516 ZALKIN CAPPER, MACHINE TYPE CA 8 320 NG SERIES 23100 PECO HIGH SPEED EJECTOR, EJH SERIES-ST, 800+ CPM BEVCO CAP STERLIZER M/N M170R2PPI S/N J16423 BUILT NOV 2004) Bottling Flow Diagram I&H BOTTLE COOLER,6 FEET WIDE x 50 FEET LONG, 2 ZONE (LABEL OPTION #1) SLEEVE SEAL, SSL-450 SLEEVE LABELER, 450 BPM (LABEL LENTH 100MM) BOTTLE SIZES 025-0130, LABEL LENTH 25MM-300MM (LABEL OPTION #1) SLEEVE SEAL, SLEEVE SHRINK TUNNEL (LABEL OPTION #2) PE FUTURA TOP LABELER, WRAP AROUND OR SPOT LABELER, M/N 1120/20T/3S/3E TAPTONE 300 FILL LEVEL INSPECTION SYSTEM
  • 9. LINX DIAGRAPH 5900 PRINTER FOOD INSTRUMENT CORP. ADR-50D UNIVERSAL CLOSURE MONITOR HAMERICK HMS CHALLENGER CASE PACKER, S/N 12-1704, 25 CPM Bottling Flow Diagram (continued) LINX DIAGRAPH 5900 PRINTER (CASE OPTION #1) SWF TRAY FORMER, M/N GMA1T4, MACHINE #1089, 12-35 TRAYS PER MIN. 7"X8-1/8" MIN, 34"X36" MAX/ (CASE OPTION 2) ELLIOTT CASE FORMER M/N 93 SFIL-T, 15 CPM, CASE RANGE LENGTH 6" TO 16", WIDTH 6" TO 16", HEIGHT 6" TO 16" FOXJET THERMAL JET INK JET SYSTEM, SOLO SERIES IS, PRINT SPEED 200 FPM 300 DPI CONTINUOUS 3M-MATIC CASE TAPE SYSTEM, M/N 12AF ARPACK SHRINK BUNDELER, M/N 25TW-28, S/N 3875 LANTECH Q-PAL PALLETIZER S/N QP000042 25 CPM
  • 10. Receive Ingredients/Pkg Liquid Sugars HAACP Flow Chart Warehouse Ingredients/Pkg Jacketed Batch Tank #1 Batch Tank # 2 Magnet Filter Heat Exchanger Cool 120-130ยฐF Filter Fill Seal, Label, Code Warehouse Batch Tank # 5 Ship Heat 180ยฐF Ingredients: Sugar Water If invert added 35% Tartaric Acid & 50% Sodium or Potassium Hydroxide Silo Tanker Ship Packaging: Scholle Bag Kraft Bin Bin Liner Label Ink B Biological Pathogens (E-Coli, Salmonella, Moldโ€ฆC.Botulinum) C Chemical Pesticides, Cleaning Compounds, Residues, oil, grease P Physical Foreign material (leaves, wood, stone, metal, plastic, glass, insects, ingredient packaging, rodents and other filth or unidentified material
  • 11. Other Capabilities - Bagging Form/Fill/Seal, Preformed Pouch, Pillow Pack, Standup Pouch Sizes up to 3lb Bag Width โ€“ 3 to 9 inches Bag Height โ€“ 5.75 โ€“ to 11.5 inches Min Contract Volume โ€“ 15,000 Bags Product Examples: Dried Fruit, Dried Vegetables, Legumes, Candies and Confectionery.
  • 12. Key Bagging Equipment Pouch Filler & Sealer Mfg: Toyo Jidoki Co., LTD Model: TT-8CN Manufacture No. 1076436-10 Machine No. 2832 Vol. 00 Date 09.Mar.2007
  • 13. Other Capabilities - Canning Hot Fill Dried Fruits/Sauces: Standard #10 Can (1 gallon size), #5 Can, #300 Can (16 oz.), 250 g Can Min Contract Volume โ€“ 30,000 cans
  • 14. Aseptic, Industrial Processing and Packaging Puree to Desired Particle Size Evaporation to Desired Brix Aseptic Packaging in 5 Gallon Aseptic Bag-in-Box, 55 Gallon Aseptic Drums, 250 Gallon Square Tote Min Contract Volume โ€“ 5,000 Gallons Product Examples: Sauces, Concentrates, Purees, Tomato Based Products, Baking Products
  • 15. Preventative Maintenance Internal QC and Sanitation HACCP - CCP GMP Verification Lab Equipment Calibration Pre-Op QC Inspection Internal Pest Management BRC Certification Audit Kosher Certification Water Biological Testing Management Meeting (Review) Third Party Pest Management DFA Inspections (3x Annually) Internal Audit HACCP Review Audit and Inspection Schedule DAILY WEEKLY MONTHLY ANNUALLYQUARTERLY Organic Certification Instrument Calibration HACCP Review Food Defense Comprehensive Water Testing Preventative Maintenance Preventative Maintenance Preventative Maintenance Internal QC and Sanitation Internal QC and Sanitation Internal QC and Sanitation
  • 16. Product Development and Consulting Services New Product Formulations Idea Generation Ingredient Sourcing / Reformulations Food Prototypes Recipe Development Scale Up Experienced in Developing High-End Tea Products (we brew tea and botanicals onsite) Nutritionally Enhanced Beverages High-End 100% Juice Products Value Oriented Juice Drinks Traditional Juice Items Sauces Dried Fruit Mixes Miscellaneous Services Dried Fruit Raw Material Processing Warehouse and Product Distribution Label Design Marketing
  • 17. Why Companies Choose Stapletonโ€™s Stapletonโ€™s passion and dedication to excellence is something we are proud of, and something you can count on. โ€ข Experience: Our dedicated food scientists and contract packing team specialize in co-packing, private labeling, logistics and food product development. โ€ข Full Line of Services: Private labeling, sourcing, product development and co-packing services. โ€ข Location, Location, Location: Convenient West Coast operation close to major distribution centers as well as the port of Oakland for exports. Choose Stapletonโ€™s to save on shipping costs for raw materials and finished goods. Production is done in our clean, modern food processing plant. โ€ข Cost Effective, Tailored Solutions: Our hands-on-approach allows us to better understand the challenges you face and in turn, provide customized solutions to fit your needs. โ€ข Quality & Certifications: We source only quality ingredients and strictly adhere to our certified manufacturing and quality assurance processes. Our certifications include BRC, FDA, Organic, USDA โ€œExcellentโ€ Rating, โ€œSuperiorโ€ Sustainable agriculture rating, FDA, Kosher and more.
  • 18. To discuss your next project, call Victor Hong, 408-297-8815 x1313 vhong@stapleton-spence.com www.californiacopackers.com www.stapleton-spence.com Stapleton-Spence Packing Company 1900 Highway 99, Gridley, CA 95948

Editor's Notes

  1. We adopt the best practices of the industry to supply food and other products that meet high standards of safety, quality, traceability, environmental stewardship and economic sustainability for our business and our partners. Stapletonโ€™s - Responsible Stewards of the Environment At Stapleton-Spence we donโ€™t just say we think about the environment, we live green. Stapletonโ€™s fruit processing and co-pack facility has the largest solar water heating system ever installed in California, saving 37,584 therms of natural gas annually, 1.40 million pounds of CO2, the equivalent of 2,000 cars annually. Stapletonโ€™s 2 million gallon on-site water treatment plant has been active since 2000. Go green!
  2. Stapletonโ€™s Quality Systems incorporate HACCP and GMP procedures. Stapletonโ€™s is AIB, DFA & BRC audited.
  3. Front Warehouse/Production Areaย ย ย ย ย ย ย ย  300โ€™X170โ€™=51,000 square feet Rear Warehouse/Production Areaย ย ย ย ย ย ย ย ย ย  240โ€™X240โ€™=57,600 square feet Total Warehouse/Production Areaย ย ย ย ย ย ย ย ย  108,600 square feet Front Officeย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย  ย 60โ€™X40โ€™=2,400 square feet Total Warehouse/Production/Office Area = 111,000 square feet
  4. For more bottle information, please visit: http://www.californiacopackers.com/contract-packaging-co-packing-in-california/co-pack-bottling-and-california-beverage-co-packers/bottle-details-and-specifications/