From concept to processing and distribution, Stapleton's experienced food scientists and co-packing professionals provide turnkey solutions to help get your food product to market quickly. This presentation demonstrates Stapleton's packing capabilities: RTD/Hot Fill Beverage Bottling, Bagging (Form/Fill/Seal, Preformed Pouch, Pillow Pack, Standup Pouch - dried fruit/vegetables, candies, and confectionery products), Hot Fill Canning (dried fruits and sauces), Aseptic Industrial Processing and Packaging (sauces, concentrates, purees). Convenient West Coast operations.
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Stapleton-Spence Co-Pack Capabilities Overview
1. Stapleton-Spence Packing Company
1900 Highway 99, Gridley, CA 95948
Family Owned Since 1951
1999 - Relocated San Jose Facility to Current Location
108,000 Square Feet on 27.59 Acres
3 Covered Loading Docks
Tank Storage to Load/Unload Tanker Trucks
6 Production Lines
20,000 Sq. Feet Solar Water Heating System
2 Million Gallon On-Site Water Treatment Plant
3. Certifications
BRC - A Grade
Silliker Food Safety - Gold Rating
USDA - Excellent Rating
Sustainable Agriculture - Superior Rating
FDA
QAI Organic
Kosher
4. Bottling Capabilities
RTD Beverages / Hot Fill
12-96 oz PET or Glass Containers
38 mm and 43mm Closure Sizes
Custom Filler and Capper (2012)
Sleeve Labeling Machine (2012)
Spot and Wrap Labeling
Min Contract Volume: 50,000 bottles
Product Examples:
100% Juice, Juice Drinks, Tea Brewing and Bottling
(we brew tea and botanicals onsite), Sports
Beverages, Flavored Waters, Concentrates, Syrups
13. Other Capabilities - Canning
Hot Fill
Dried Fruits/Sauces: Standard #10 Can (1 gallon
size), #5 Can, #300 Can (16 oz.), 250 g Can
Min Contract Volume โ 30,000 cans
14. Aseptic, Industrial Processing and Packaging
Puree to Desired Particle Size
Evaporation to Desired Brix
Aseptic Packaging in 5 Gallon Aseptic Bag-in-Box,
55 Gallon Aseptic Drums, 250 Gallon Square Tote
Min Contract Volume โ 5,000 Gallons
Product Examples: Sauces, Concentrates, Purees,
Tomato Based Products, Baking Products
15. Preventative
Maintenance
Internal QC
and Sanitation
HACCP - CCP
GMP
Verification
Lab Equipment
Calibration
Pre-Op QC
Inspection
Internal Pest
Management
BRC
Certification
Audit
Kosher
Certification
Water
Biological
Testing
Management
Meeting
(Review)
Third Party
Pest
Management
DFA
Inspections
(3x Annually)
Internal Audit
HACCP
Review
Audit and Inspection Schedule
DAILY WEEKLY MONTHLY ANNUALLYQUARTERLY
Organic
Certification
Instrument
Calibration
HACCP
Review
Food Defense
Comprehensive
Water Testing
Preventative
Maintenance
Preventative
Maintenance
Preventative
Maintenance
Internal QC
and Sanitation
Internal QC
and Sanitation
Internal QC
and Sanitation
16. Product Development and Consulting
Services New Product Formulations
Idea Generation
Ingredient Sourcing / Reformulations
Food Prototypes
Recipe Development
Scale Up
Experienced in
Developing
High-End Tea Products (we brew tea and botanicals onsite)
Nutritionally Enhanced Beverages
High-End 100% Juice Products
Value Oriented Juice Drinks
Traditional Juice Items
Sauces
Dried Fruit Mixes
Miscellaneous
Services
Dried Fruit Raw Material Processing
Warehouse and Product Distribution
Label Design
Marketing
17. Why Companies Choose Stapletonโs
Stapletonโs passion and dedication to excellence is something we are
proud of, and something you can count on.
โข Experience: Our dedicated food scientists and contract packing
team specialize in co-packing, private labeling, logistics and food
product development.
โข Full Line of Services: Private labeling, sourcing, product
development and co-packing services.
โข Location, Location, Location: Convenient West Coast operation
close to major distribution centers as well as the port of Oakland for
exports. Choose Stapletonโs to save on shipping costs for raw
materials and finished goods. Production is done in our clean,
modern food processing plant.
โข Cost Effective, Tailored Solutions: Our hands-on-approach allows
us to better understand the challenges you face and in turn, provide
customized solutions to fit your needs.
โข Quality & Certifications: We source only quality ingredients and
strictly adhere to our certified manufacturing and quality assurance
processes. Our certifications include BRC, FDA, Organic, USDA
โExcellentโ Rating, โSuperiorโ Sustainable agriculture rating, FDA,
Kosher and more.
18. To discuss your next project, call
Victor Hong, 408-297-8815 x1313
vhong@stapleton-spence.com
www.californiacopackers.com
www.stapleton-spence.com
Stapleton-Spence Packing Company
1900 Highway 99, Gridley, CA 95948
Editor's Notes
We adopt the best practices of the industry to supply food and other products that meet high standards of safety, quality, traceability, environmental stewardship and economic sustainability for our business and our partners.
Stapletonโs - Responsible Stewards of the Environment
At Stapleton-Spence we donโt just say we think about the environment, we live green. Stapletonโs fruit processing and co-pack facility has the largest solar water heating system ever installed in California, saving 37,584 therms of natural gas annually, 1.40 million pounds of CO2, the equivalent of 2,000 cars annually. Stapletonโs 2 million gallon on-site water treatment plant has been active since 2000. Go green!
Stapletonโs Quality Systems incorporate HACCP and GMP procedures.
Stapletonโs is AIB, DFA & BRC audited.
For more bottle information, please visit:
http://www.californiacopackers.com/contract-packaging-co-packing-in-california/co-pack-bottling-and-california-beverage-co-packers/bottle-details-and-specifications/