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Mechanical Engineer, BSME.
Automotive Design and Fabrication Portfolio
 1). Custom Built Suspension Parts: Heidts Automotive
 2.) ASA Late Model (Semi Professional Stock Car Series)
 3.) Custom Built:Chevy 2.4L Ecotec Powered Midget Car
 4.) Custom Built:Volkswagen Sand Rail
 5.) Custom Built:T-trailer ramps, mounting pads
 6.) Custom Built: 24 Hours of Lemons Car
 7.) Data Acquisition: PrecisionAutomotive Research
 8.) Custom Built: Performance Engine Heater
 9.) JeepWrangler Custom 3” Lift Kit
 10.)Jeep Wrangler CustomTrunk
 11.) Jeep Door Custom RemovalTool
 12.)Tinman’s Garage Metal ShapingWorkshop, (2 Day)
 13.) Custom Built:Automatic Door OperatorTest Stand
 14.) Custom Built: Racing Simulator
*The above is a compilation of personal and professional projects that represent my
thorough understanding of automotive design, engineering, and fabrication. All of
the above projects were designed from 2002 to 2016.
Automotive Design and Fabrication Portfolio
Directed the design and fabrication of following bolt-on 3rd Gen Camaro components:
torque arm, adj. lower control arms, pan-hard bar relocation mount, adj. pan-hard bar,
sub-frame stiffeners, transmission mounts, 2 point and 3 point strut tower stiffeners.
• 1st Gen Mustang, Mustang II IFS, Redesign
• 1st Gen Mustang PRO-G IRS, Redesign
• 1st Gen Nova PRO-G IRS, New Product
• Ford Coyote Front Drive kit, New Product
• Ford Coyote Mid Length Headers, New Product
• 4-Link Kits, Converted 6 kits from Johns to
Currie rear ends
Projects that I completed:
Used 3D Faro Edge to scan existing components and create 3D Solidworks models of power
steering pump, rack & pinion, starter motor and motor mounts, engine blocks, transmissions,
bell housings.
Automotive Design and Fabrication Portfolio
1
347CI Ford McGunegill Engine (430HP, 400ft/lb), 2006 Lefthander Chassis, 5 Star Body.
Replaced rear clip & fuel cell, hung body, rebuildt rear end, revalved shocks, mounted seat.
Race prep included scaling, changing set-ups, squaring, bump steer, front IC, and testing car
on chassis dyno. Won 3 feature races, 9 heat races.
Automotive Design and Fabrication Portfolio
315HP Methanol Powered Chevy Ecotec. Modifications include: Drilled motorplate, rotated
motor 5 degrees CCW, fabricated left & right side motor mounts, custom K&N airbox,
replumed fuel system, relocated accu-sump, hood modification, driveline modifications.
Accumulated 30 feature wins, 100 heat race wins, 25 fast times on both pavement and dirt
short tracks across the Midwest. Family run racing operation. All custom designed,
engineered, and fabricated parts and components. Preformed all races set up on these cars.
Automotive Design and Fabrication Portfolio
Before Photo
This 1600cc air cooled VW Engine didn’t run, transmission didn’t shift. It
was in need of a complete overhaul.
*Note: the photo is from the original sellers eBay Ad. Please excuse poor quality
After Photo
1776cc Air-Cooled Dual Port
New Transmission
Coil over conversion
Raised Roll Cage
1776cc Dual PortVW,Weber 48 IDF, 120 degree cam, pro-eliminator heads, oil cooler &
filter, headers, chrome tins, alternator, pointless ignition, Bosch Rev Limiter.
VW Engine Swap
Fabricated ¼” gauge aluminum diamond plate panels, headlight brackets, raised roll
cage hoops, dropped gas tank, added oil cooler & mounting brackets and remote filter
mounts. Fabricated seat brackets, added crosstube for 4 point seat belts, added Lexan
windshield, and rewired entire buggy.
Design/FabricationWork
The new headers routed slightly differently than the old ones, so I had to notch
out a section to make clearance for the header tube. I started by making a
cardboard cut out template.Then I cut out a patch out of sheet metal, bent it to
shape and welded it in to seal up the tube.The tube was ground, primed and
painted.
Design/FabricationWork
Designed and fabricated center console, added gauges, switches, starter button,
engine-turned panels, and concealed wiring. Added single handed cutting brake
for decreased turning radius.
Design/FabricationWork
Fabricated and welded sheet metal patches for sections of the lower rear
frame rails that had some water/ rust damage. Designed and fabricated a
pair of headlight mounting tabs. Mounted and wired KC headlights.
FabricationWork
Designed and fabricated lower shock mounts onto trailing arms. Removed OEM
torsion bar and stock trailing arms. Replaced with heavy duty tubular 4130 chrome
moly trailing arms.
Design/FabricationWork
Automotive Design and Fabrication Portfolio
Design/FabricationWork
Fabricated custom trailer ramps from angle iron. Welded hinges to trailer. Cut fenders off and
moved them 1.5” outwards on each side. Also installed 1.5” wheel spacers. This allowed the Sand
Rail to fit on trailer with the 15” wide paddle tires and eliminated the need to swap to narrower
tires.
Design/FabricationWork
Added mounting straps for 40” Cargo Box and some straps to mount tool
boxes and gas grill.
Automotive Design and Fabrication Portfolio
2002 Chevy Cavalier
•Engine Swap: 2.0LTurbo
Charged Chevy Ecotec
•Interior gutted
•8 Point Roll Cage
•Lowering springs
•Aftermarket shocks
•Corvette Rotors & Brakes
•17”Alloy Rims
•Brake cooling ducts
•NACA duct to cool driver
•Push to talk Radio
•Front and rear tow hooks
Designed and fabricated NACA air duct on
drivers side rear panel
Upgraded the OEM Cavalier
brakes to Corvette C-6 brakes
and Corvette Brake Calipers
Designed a quick solution for the
original shifter cables that would pop
off the trans lever during the race.
Later, I replaced them with aviation
grade push/ pull shifter cables that
were equipped with steel rod ends to
permanently fix this problem
Automotive Design and Fabrication Portfolio
Experience creating wiring harnesses. Specifically, helped to troubleshoot the installation of
Motec PDM System and keypad on MXG Dash Logger in a Porsche Cayman. Also have specific
experience setting up an AIM EVO3 and a AIM Solo DL.
Automotive Design and Fabrication Portfolio
Design consists of pump motor, two heating elements, switches, led lights,
quick disconnect couplings, and flapper valve. Created instructions and
diagrams. Over a dozen sold and zero returns.
Automotive Design and Fabrication Portfolio
Installed a total of 4 lift kits:
 TwoTera Flex 3.0” Short Arm Kits, also
corrected rear spring on axle rubbing issue.
 Replaced front Drive Shaft, modified bumper
 Tera Flex 1.5” Leveling Kit
 6.0” LongArm Iron Rock Lift on XJ Cherokee
Automotive Design and Fabrication Portfolio
 I designed and fabricated this
custom trunk to create storage
and provide a viewing deck with
which to stand on.
 This is my working prototype.
 ¼” Gauge Diamond Plate
 Here are the trunk fabrication templates
 Hinges allow the trunk to fold so it fits
between roll cage. There is no other trunk
currently on the market that is as large as
this one, and strong enough to support the
weight of two full size adults
Materials Used:
 4ft x 8ft sheet of ¼” Aluminum Diamond Plate
 Transfer punches, Clecos clamps, drills
 8 ft. length of Heavy Duty Piano Hinge
 ¼” Rivets with steel shank and back up washers
 Grinded all edges with a full radius, so they wouldn’t slice the soft top.
Automotive Design and Fabrication Portfolio
I designed, engineered and fabricated the above door removal tool. I bent the threaded rod
and used an eyelet bolt with correct thread size to screw into the existing OEM mounting
hole. It works great!
Removing passenger side
door used to take 3
people, 1/2 can of PB
Blaster and 1-1/2 hours.
The problem was rusty
hinge pins and bushings
inserts.
Automotive Design and Fabrication Portfolio
Hands-on 2 DayWorkshop. Learned how to use planishing hammer and
V-Max machines. Fabricated Hot Rod panels and fenders shown top left.
Automotive Design and Fabrication Portfolio
DesignedAllegion Swing DoorTest Stand using Solidworks. Responsible for
procurement, inspection, assembly and installation of weldment. Test stand allowed
for 6 slide and 2 swing gearboxes to be simultaneously life tested.
Automotive Design and Fabrication Portfolio
Converted an old midget frame into Racing Simulator.
*Note:The red one was the prototype version that I fabricated and welded myself. It
was the predecessor to the final white/blue simulator
Automotive Design and Fabrication Portfolio

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Portfolio Resume 2016

  • 1. Mechanical Engineer, BSME. Automotive Design and Fabrication Portfolio
  • 2.  1). Custom Built Suspension Parts: Heidts Automotive  2.) ASA Late Model (Semi Professional Stock Car Series)  3.) Custom Built:Chevy 2.4L Ecotec Powered Midget Car  4.) Custom Built:Volkswagen Sand Rail  5.) Custom Built:T-trailer ramps, mounting pads  6.) Custom Built: 24 Hours of Lemons Car  7.) Data Acquisition: PrecisionAutomotive Research  8.) Custom Built: Performance Engine Heater  9.) JeepWrangler Custom 3” Lift Kit  10.)Jeep Wrangler CustomTrunk  11.) Jeep Door Custom RemovalTool  12.)Tinman’s Garage Metal ShapingWorkshop, (2 Day)  13.) Custom Built:Automatic Door OperatorTest Stand  14.) Custom Built: Racing Simulator *The above is a compilation of personal and professional projects that represent my thorough understanding of automotive design, engineering, and fabrication. All of the above projects were designed from 2002 to 2016.
  • 3. Automotive Design and Fabrication Portfolio
  • 4. Directed the design and fabrication of following bolt-on 3rd Gen Camaro components: torque arm, adj. lower control arms, pan-hard bar relocation mount, adj. pan-hard bar, sub-frame stiffeners, transmission mounts, 2 point and 3 point strut tower stiffeners.
  • 5. • 1st Gen Mustang, Mustang II IFS, Redesign • 1st Gen Mustang PRO-G IRS, Redesign • 1st Gen Nova PRO-G IRS, New Product • Ford Coyote Front Drive kit, New Product • Ford Coyote Mid Length Headers, New Product • 4-Link Kits, Converted 6 kits from Johns to Currie rear ends Projects that I completed:
  • 6. Used 3D Faro Edge to scan existing components and create 3D Solidworks models of power steering pump, rack & pinion, starter motor and motor mounts, engine blocks, transmissions, bell housings.
  • 7. Automotive Design and Fabrication Portfolio
  • 8. 1 347CI Ford McGunegill Engine (430HP, 400ft/lb), 2006 Lefthander Chassis, 5 Star Body. Replaced rear clip & fuel cell, hung body, rebuildt rear end, revalved shocks, mounted seat. Race prep included scaling, changing set-ups, squaring, bump steer, front IC, and testing car on chassis dyno. Won 3 feature races, 9 heat races.
  • 9. Automotive Design and Fabrication Portfolio
  • 10. 315HP Methanol Powered Chevy Ecotec. Modifications include: Drilled motorplate, rotated motor 5 degrees CCW, fabricated left & right side motor mounts, custom K&N airbox, replumed fuel system, relocated accu-sump, hood modification, driveline modifications.
  • 11. Accumulated 30 feature wins, 100 heat race wins, 25 fast times on both pavement and dirt short tracks across the Midwest. Family run racing operation. All custom designed, engineered, and fabricated parts and components. Preformed all races set up on these cars.
  • 12. Automotive Design and Fabrication Portfolio
  • 13. Before Photo This 1600cc air cooled VW Engine didn’t run, transmission didn’t shift. It was in need of a complete overhaul. *Note: the photo is from the original sellers eBay Ad. Please excuse poor quality
  • 14. After Photo 1776cc Air-Cooled Dual Port New Transmission Coil over conversion Raised Roll Cage
  • 15. 1776cc Dual PortVW,Weber 48 IDF, 120 degree cam, pro-eliminator heads, oil cooler & filter, headers, chrome tins, alternator, pointless ignition, Bosch Rev Limiter. VW Engine Swap
  • 16. Fabricated ¼” gauge aluminum diamond plate panels, headlight brackets, raised roll cage hoops, dropped gas tank, added oil cooler & mounting brackets and remote filter mounts. Fabricated seat brackets, added crosstube for 4 point seat belts, added Lexan windshield, and rewired entire buggy. Design/FabricationWork
  • 17. The new headers routed slightly differently than the old ones, so I had to notch out a section to make clearance for the header tube. I started by making a cardboard cut out template.Then I cut out a patch out of sheet metal, bent it to shape and welded it in to seal up the tube.The tube was ground, primed and painted. Design/FabricationWork
  • 18. Designed and fabricated center console, added gauges, switches, starter button, engine-turned panels, and concealed wiring. Added single handed cutting brake for decreased turning radius. Design/FabricationWork
  • 19. Fabricated and welded sheet metal patches for sections of the lower rear frame rails that had some water/ rust damage. Designed and fabricated a pair of headlight mounting tabs. Mounted and wired KC headlights. FabricationWork
  • 20. Designed and fabricated lower shock mounts onto trailing arms. Removed OEM torsion bar and stock trailing arms. Replaced with heavy duty tubular 4130 chrome moly trailing arms. Design/FabricationWork
  • 21. Automotive Design and Fabrication Portfolio
  • 22. Design/FabricationWork Fabricated custom trailer ramps from angle iron. Welded hinges to trailer. Cut fenders off and moved them 1.5” outwards on each side. Also installed 1.5” wheel spacers. This allowed the Sand Rail to fit on trailer with the 15” wide paddle tires and eliminated the need to swap to narrower tires.
  • 23. Design/FabricationWork Added mounting straps for 40” Cargo Box and some straps to mount tool boxes and gas grill.
  • 24. Automotive Design and Fabrication Portfolio
  • 25. 2002 Chevy Cavalier •Engine Swap: 2.0LTurbo Charged Chevy Ecotec •Interior gutted •8 Point Roll Cage •Lowering springs •Aftermarket shocks •Corvette Rotors & Brakes •17”Alloy Rims •Brake cooling ducts •NACA duct to cool driver •Push to talk Radio •Front and rear tow hooks
  • 26. Designed and fabricated NACA air duct on drivers side rear panel
  • 27. Upgraded the OEM Cavalier brakes to Corvette C-6 brakes and Corvette Brake Calipers Designed a quick solution for the original shifter cables that would pop off the trans lever during the race. Later, I replaced them with aviation grade push/ pull shifter cables that were equipped with steel rod ends to permanently fix this problem
  • 28. Automotive Design and Fabrication Portfolio
  • 29. Experience creating wiring harnesses. Specifically, helped to troubleshoot the installation of Motec PDM System and keypad on MXG Dash Logger in a Porsche Cayman. Also have specific experience setting up an AIM EVO3 and a AIM Solo DL.
  • 30. Automotive Design and Fabrication Portfolio
  • 31. Design consists of pump motor, two heating elements, switches, led lights, quick disconnect couplings, and flapper valve. Created instructions and diagrams. Over a dozen sold and zero returns.
  • 32. Automotive Design and Fabrication Portfolio
  • 33. Installed a total of 4 lift kits:  TwoTera Flex 3.0” Short Arm Kits, also corrected rear spring on axle rubbing issue.  Replaced front Drive Shaft, modified bumper  Tera Flex 1.5” Leveling Kit  6.0” LongArm Iron Rock Lift on XJ Cherokee
  • 34. Automotive Design and Fabrication Portfolio
  • 35.  I designed and fabricated this custom trunk to create storage and provide a viewing deck with which to stand on.  This is my working prototype.  ¼” Gauge Diamond Plate
  • 36.  Here are the trunk fabrication templates  Hinges allow the trunk to fold so it fits between roll cage. There is no other trunk currently on the market that is as large as this one, and strong enough to support the weight of two full size adults
  • 37. Materials Used:  4ft x 8ft sheet of ¼” Aluminum Diamond Plate  Transfer punches, Clecos clamps, drills  8 ft. length of Heavy Duty Piano Hinge  ¼” Rivets with steel shank and back up washers  Grinded all edges with a full radius, so they wouldn’t slice the soft top.
  • 38. Automotive Design and Fabrication Portfolio
  • 39. I designed, engineered and fabricated the above door removal tool. I bent the threaded rod and used an eyelet bolt with correct thread size to screw into the existing OEM mounting hole. It works great! Removing passenger side door used to take 3 people, 1/2 can of PB Blaster and 1-1/2 hours. The problem was rusty hinge pins and bushings inserts.
  • 40. Automotive Design and Fabrication Portfolio
  • 41. Hands-on 2 DayWorkshop. Learned how to use planishing hammer and V-Max machines. Fabricated Hot Rod panels and fenders shown top left.
  • 42. Automotive Design and Fabrication Portfolio
  • 43. DesignedAllegion Swing DoorTest Stand using Solidworks. Responsible for procurement, inspection, assembly and installation of weldment. Test stand allowed for 6 slide and 2 swing gearboxes to be simultaneously life tested.
  • 44. Automotive Design and Fabrication Portfolio
  • 45. Converted an old midget frame into Racing Simulator. *Note:The red one was the prototype version that I fabricated and welded myself. It was the predecessor to the final white/blue simulator
  • 46. Automotive Design and Fabrication Portfolio