3. 3
Section Page
Brief Overview of the Power Tool Brands of the Apex Tool Group 4
Airetool Rolling Motors, Tube Expanders, Tube Pullers & Accessories 5
Apex Sockets, Bits, Universal Joints & μ-Guard 12
Dotco Grinders, Polishers, Drills, Venturi X & Accessories 23
Master Power Sanders, Drills, Impact Wrenches & Accessories 55
Cleco Pneumatic Assembly Tools & Accessories 67
Cleco Pulse Nutrunners & Accessories 81
Cleco Torque Verifiers & Accessories 95
Cleco Balancers 98
Cleco Pneumatic Power Motors 103
Cleco Electrical Assembly Tools Overview 106
Cleco Global Controller Overview 110
Cleco Corded Assembly Tools 112
Cleco Current Control Assembly Tools 126
Cleco LiveWire Cordless Tools, LiveWire I-Wrench & Accessories 132
Service, Repair & After Sales Service 154
Content
4. 4
Brief Overview
Assembly tools and material removal
tools. With more than 100 years of
experience in precision manufactur-
ing, Cleco is the first choice world-
wide especially for discerning de-
mands in hand-held assembly tool
technologies.
Tube cleaner- and tube expander
technology as well as rolling mo-
tors. Wellknown machines and
tools in the industry applied for
manufacturing and maintenance
of heat exchangers, coolers, con-
densers or vessels.
Assembly, material removal and
finishing tools. More than 70 years
of experience are integrated into
the high quality pneumatic tools for
industrial fastening, drilling, cutting,
grinding and finishing applications.
Bits, sockets and universal joints.
One of the leading and most
comprehensive product lines for
sockets, bits, extensions and
protective covers up to universal
joints for industrial applications.
Material removal tools, drills,
grinders, polishers. Ergonomi-
cally designed tools for discern-
ing material removal applica-
tions. Dotco is well-known for
durable and reliable tools and
accessories.
5. 5
Air cylinders provide the counterweight to the arm. To
ease operation, the pressure can be adjusted to suit the
weight of the tool. The modified 720 Airetool rolling mo-
tors are switched on using a trigger start. Once the tube
expander is positioned in the tube, the motor starts to ex-
pand the tube in a forward direction with gentle forward
pressure. As soon as the torque set is reached, the motor
switches automatically to counter clockwise and the tube
expander can be removed from the tube.
The tube expander is spring mounted and therefore re-
mains in its retracted position to ease insertion in the tube.
The expander holder also prevents the tube spinning dur-
ing the expanding process.
Three models are available:
■ DAS 100 TRS 720 2500 for tube sizes
1/4" outside diameter.*
■ DAS 100 TRS 720 1800 for tube sizes
3/8" – 1/2" outside diameter.*
■ DAS 100 TRS 720 550 for tube sizes
1/2" – 5/8" outside diameter.*
Post height: 29"
Total horizontal length: 77"
Total vertical length: 14.5"
Model DAS-100-TRS
Rolling systems for workbench mounting and
for applications with 1/4" to 5/8" tube outside
diameter
■ Robust design
■ Trigger start for each cycle
■ Makes it possible to align the expander
■ Absorbs the torque
■ Supports up to 3 kg
■ Increases productivity
■ Lower force application due to ergonomic
design
■ Developed for usage with the
series 800, 900 and 1300 tube rollers
Operation
Model Number
Part
Number
Speed & Torque at 6.2 bar Air Pressure*
CFM
Chuck
Speed
(rpm)
Max. Torque Min. Torque
in. lbs. Nm in. lbs. Nm Incl. Opt.
DAS 100 TRS 720
2500B
5525242 2.500 20 2,29 2 0,23 17 1/4" 3/8"
DAS 100 TRS 720
1800B
5525243 1.800 27 3,05 2 0,23 17 1/4" 3/8"
DAS 100 TRS 720
550B
5525244 550 75 8,47 2 0,23 17 3/8" 1/4"
*Varies with tube material, gauge and bore size of the tube sheet.
Airetool Tube Rolling Systems
6. 6
Airetool Heat Exchanger & Condenser Tube Expanders Overview
Series 900
1/4" (6,3 mm) - 3/8" (9,5 mm) outside diameter
Series 1300
3/8" (9,5 mm) outside diameter
Series 8012
1 3/4" (44,4 mm) - 3" (76,2 mm)
outside diameter
Series 1200
1/2" (12,7 mm) - 1 1/2" (38,1 mm)
outside diameter
Series 800
1/2" (12,7 mm) - 1 1/2" (38,1 mm)
outside diameter
Airetool heat exchanger and condenser tube expanders
have long been recognised as the standard against which
all other brands are measured. The additional time we in-
vest in the manufacturing of our expanders results in the
consistent performance and incredible durability as ex-
pected by heat exchanger OEMs.
The World Standard for Tube Expanders
Tube expanding is the art of cold forming the ends of tubes
to provide close contact with the metal of the surrounding
tube bores to form a tight mechanical seal and/or connec-
tion. In other words it is a mechanical method for creating a
mechanical connection between a tube and a tube bore.
Airetool manufactures condenser, heat exchanger, boiler and
furnace expanders as well as a large number of expanders
for special applications.
Tube expanders comprise:
Mandrel: A conical pin in the centre that presses the rolls
against the tube when it is driven forward.
Tube Expanders
Rolls: A set of three or more conical cylindrical parts that
are driven by the mandrel and that are in contact with the
tube walls to be expanded. The taper on the rolls is in the
opposite direction and is half the taper on the mandrel on
a parallel roller.
Cage: This is the housing of the expander, as it fi xes the
mandrel and the rolls. The recesses that contain the rolls
also have a feed angle that draws in the mandrel to pro-
vide the expansion of the rolls.
Mandrel, rolls and cage are three components you will find
in all expanders. Other parts classify the expander model.
Thrust assembly: This assembly sits on the cage and
permits the adjustment of the expansion depth. The thrust
collar remains stationary at the tube sheet or at the end
of the tube while the cage, mandrel and rolls expand the
tube. You will find the thrust assembly on condenser, heat
exchanger, some furnace and special application expand-
ers.
7. 7
Airetool Heat Exchanger & Condenser Tube Expanders
Series G-900
Outside diameter: 1/4" – 3/8" (6,3 – 9,5 mm)
■ Expander with 3/4" (19.0 mm) long rolls,
accommodates tube sheet thicknesses
from 1/4" to 3/4" (6.3 to 19.0 mm)
■ Expander with 1-1/4" (31.7 mm) long
rolls, accommodates tube sheet thicknesses
from 3/4" to 1-1/4" (19.0 to 31.7 mm)
■ These expanders accommodate a large
range of tube sheet thicknesses.
Series G-1300
Outside diameter: 3/8" (9,5 mm)
■ Expander with 3/4" (19.0 mm) long rolls,
accommodates tube sheet thicknesses
from 3/4" to 3" (19.0 to 76.2 mm)
■ Expander with 1-1/4" (31.7 mm) long
rolls, accommodates tube sheet thicknesses
from 1-1/4" to 3-1/2" (31.7 to 88.9 mm)
■ These expanders accommodate a large
range of tube sheet thicknesses.
Serie G-800 – 3-rolls
Outside diameter: 1/2" – 1-1/2" (12,7 – 38,1 mm)
■ Expander with 1-1/2" (38.1 mm) long
rolls, accommodates tube sheet thicknesses
from 1/2" to 1-1/2" (12.7 to 38.1 mm)
■ Expander with 2-1/4" (57.1 mm) long
rolls, accommodates tube sheet thicknesses
from 1-1/4" to 2-1/4" (31.7 to 57.1 mm)
■ New reversible thrust collar design:
One expander provides fl ush and 1/8" recess
tube rolling.
Series G-1200 – 3-rolls
Outside diameter: 1/2" – 1-1/2" (12,7 – 38,1 mm)
■ Expander with 1-1/2" (38.1 mm) long rolls,
accommodates tube sheet thicknesses as follows:
STD. version 1/2" – 5" (12.7 to 127.0 mm)
“A” version 1/2" – 7" (12.7 to 177.8 mm)
“C” version 7/8" – 11" (22.2 to 279.4 mm)
■ Expander with 2-1/4" (57.1 mm) long rolls,
accommodates tube sheet thicknesses as follows:
STD. version 1-1/4"–5-3/4" (31.7 to 146.0 mm)
“A” version 1-1/4" – 7-3/4" (31.7 to 196.8 mm)
“C” version 1-5/8" – 11-3/4" (41.3 to 298.4 mm)
■ New reversible thrust collar design:
One expander allows fl ush and 1/8"
recess tube rolling.
NOTE: Step expanding is necessary if the tube sheet thickness ex-
ceeds the length of the rolls. Longer reaches are available on demand
in 6" (50.8 mm) steps. Information on tube sizes not mentioned will be
provided on request.
8. 8
Airetool Accessories
Cleco® Drills Series 15DP
Can be used with Airetool tube end
facers and push-type tube cutters.
Tube End Facers
Cleco® Drills Series 135DPV
Variable torque controlled drill. One
tool for a large number of applications.
Can be used with Airetool tube end
facers and push-type tube cutters.
Model
Number
Speed
(rpm)
Chuck Capacity Weight
mm kg
15DP-1.6B 160 13 0,27
15DP-4B 400 13 2,5
15DP-8B 800 13 2,5
15DP-14B 1.400 10 2,0
Model Number
Speed
(rpm)
Chuck
Capacity
Weight
No-Load Governed mm kg
135-DPV-7B-43 600 150 - 550 10 1,6
135-DPV-
14B-51
1.250
400 -
1.200
8 1,5
135-DPV-
28B-51
2.600
700 -
2.400
8 1,4
Tube Outside
Diameter
Tool Number Gauge
Spare Bits
mm
Non-Ferrous or
Carbon Steel
Stainless
9,5
TEF-375
(5519632)
16 - 20
TEF-376
(2987908)
TEF-376-SS
(2991788)
12,7
TEF-500
(5332415)
16 - 20
TEF-506
(2662531)
TEF-506-SS
(2983169)
15,8
TEF-625
(5332425)
14 - 18
TEF-626
(2662558)
TEF-626-SS
(2983170)
19,0
TEF-750
(5332450)
10 - 18
TEF-756
(2662585)
TEF-756-SS
(2983162)
22,2
TEF-875
(5332460)
14 - 18
TEF-876
(2662603)
TEF-876-SS
(2983163)
25,4
TEF-1000
(5332475)
10 - 18
TEF-1006
(2662633)
TEF-1006-
SS
(2983164)
Part Number
Stock
Number
Radius Shank Type
12-RM-9-5/32-
R-01
2968677 5/32" Type 01
12-RM-9-1/4-
R-01
2968676 1/4"
(0,680" round
x 2 3/8" long)
Belling and Flaring Tool
Belling tool: Pilot end fits in tube inside diameter with type
01 retainer.
State the tube outside diameter, gauge and radius in tube
sheets.
A set of gauges is supplied with the tube end facer tools given above. Other sizes are
also available. Contact your distributor for further details.
Beading Tool*
Extensions with Quick-Change Chuck
Use different extension lengths for difficult to access tubes.
The quick-change chuck enables the operator to change
the expander quickly. State the size of the square drive and
the extension length.
FT-515 – 60° Flaring Tool
Developed for flaring tubes with outside diameter 1/2" –
1-1/2" (12.7 – 38.1 mm). Available with 01 or 06 round
shank, can be used with standard chisel hammers.
Quick-Change
Extension Complete
Number
Square Drive Size
Male/Female
Overall Length
mm
•QC-375-6 5501200 3/8" (9,5 mm) 152
QC-375-8 5501600 3/8" (9,5 mm) 203
QC-375-12 5502000 3/8" (9,5 mm) 305
•QC-375-18 5503000 3/8" (9,5 mm) 457
QC-375-24 5504000 3/8" (9,5 mm) 610
QC-375-30 5504500 3/8" (9,5 mm) 762
QC-375-36 5505000 3/8" (9,5 mm) 915
QC-500-12 5507000 1/2" (12,7 mm) 305
QC-500-18 5508000 1/2" (12,7 mm) 457
•QC-500-24 5509000 1/2" (12,7 mm) 610
QC-500-30 5510000 1/2" (12,7 mm) 762
•QC-500-36 5511000 1/2" (12,7 mm) 915
Sleeve Type Extensions
Can be used where tubes are near to the shell of the
condenser. The small diameter at the end permits access
to these tubes.
Quick-Change
Extension Complete
Stock
Number
Square Drive Size
Male/Female
Overall Length
mm
3/8 x 12 5515758 3/8" (9,5 mm) 305
•3/8 x 18 5513774 3/8" (9,5 mm) 457
•3/8 x 24 5515759 3/8" (9,5 mm) 610
•3/8 x 36 5515761 3/8" (9,5 mm) 915
•1/2 x 12 5515733 1/2" (12,7 mm) 305
1/2 x 18 5513775 1/2" (12,7 mm) 457
1/2 x 24 5515734 1/2" (12,7 mm) 610
•3/4 x 12 5515735 3/4" (19,0 mm) 305
•3/4 x 18 5515736 3/4" (19,0 mm) 457
•3/4 x 24 5515737 3/4" (19,0 mm) 610
•Only available on quotation.
9. 9
Airetool Accessories
Universal Joints and Extensions
Can be used for difficult to access tubes, the universal
joint operates smoothly and without binding. State the size
of the square drive and the extension length.
Universal Joints
Stock
Number
Square Drive
Size Female
Overall Length
mm
3/8 x 3/8 2115300 3/8" (9,5 mm) 64
•1/2 x 1/2 2039800 1/2" (12,7 mm) 70
•3/4 x 3/4 2974913 3/4" (19,0 mm) 89
Universal
Extensions
Stock
Number
Square Drive Size
Male/Female
Overall Length
mm
GP-3/8 x 6 5514896 3/8" (9,5 mm) 152
•GP-3/8 x 12 5514898 3/8" (9,5 mm) 305
•GP-3/8 x 18 5514899 3/8" (9,5 mm) 457
Tube Expander Lubricant „LUBE-A-TUBE“
■ A water-soluble lubricant, specially manufactured for
usage with tube expanders.
■ It prevents rust and acts as a coolant for longer ser-
vice life and gentler rolling.
GT Serrating Tools
■ Compact design for extreme stability, increased bit life, less impact and improved accuracy
■ Unique coolant system through the spindle offers excellent groove quality and unmatched bit service life
■ New and improved bit design permits exactly positioned coolant
■ Tool design permits simple bit replacement
■ Carbide inserts remove burrs from the grooves, as a consequence additional de-burring is not necessary
Sheet Hole
INCH Tool Number Shank
Standard Bit
1/8 x 1/4 x 1/8
Opt. Bit
1/8 x 3/8 x 1/8
Metric Tool Number Shank
Standard Bit 3 x
6 x 3
Opt. Bit
3 x 10 x 3mm
12,7
GT 500 1270
(5526083)
3MT
GT 5003 S
(2902039)
GT 5003
(2902030)
GT 500 1270M
(5526115)
3MT
GT 50 363
(2902091)
GT 50 3103
(2902117)
15,8
GT 625 1588
(5525886)
3MT
GT 5003 S
(2902039)
GT 5003
(2902030)
GT 625 1588M
(5526116)
3MT
GT 50 363
(2902091)
GT 50 3103
(2902117)
19,05
GT 750 1905
(5525756)
3MT
GT 7503 S
(2901403)
GT 7503
(2900686)
GT 750 1905M
(5526117)
3MT
GT 75 363
(2902092)
GT 75 3103
(2902118)
22,2
GT 875 2223
(5525587)
3MT
GT 7503 S
(2901403)
GT 7503
(2900686)
GT 875 2223M
(5526118)
3MT
GT 75 363
(2902092)
GT 75 3103
(2902118)
25,4
GT 1000 2540
(5525706)
3MT
GT 7503 S
(2901403)
GT 7503
(2900686)
GT 1000 2540M
(5526119)
3MT
GT 75 363
(2902092)
GT 75 3103
(2902118)
19,05
GT 750 1905
1SP (5526137)
1" Rd
GT 7503 S
(2901403)
GT 7503
(2900686)
GT 750 1905M 1SP
(5526164)
1" Rd
GT 75 363
(2902092)
GT 75 3103
(2902118)
25,4
GT 1000 2540
1SP (5526138)
1" Rd
GT 7503 S
(2901403)
GT 7503
(2900686)
GT 1000 2540M
1SP (5526165)
1" Rd
GT 75 363
(2902092)
GT 75 3103
(2902118)
• Only available on quotation.
10. 10
Airetool Tube Cutters
Airetool RCM One Revolution tube cutters are suitable
for inch and metric tube sizes. For cutting tubes in heat
exchangers, condensers and boilers.
Available in standard reaches of 6" (152 mm) and 10"
(254 mm), longer reaches are available in 10" (254 mm)
steps on request. These tube cutters were developed
for manual use in conjunction with a ratchet or a hand
wrench. Series RCM tube cutters are also excellent tools
for puncturing faulty tubes prior to tube plugging, prevent-
ing a pressure build-up in plugged tubes.
Outside
Diameter
BWG
Tube Inside
Diameter
Tool Number Bit
1/2" 18 - 19
0,400" - 0,420"
10,2 - 10,7 mm
RCM-105
5522994
RC-500-2
2993368
1/2" 20
0,430" - 0,450"
11,0 - 11,3 mm
RCM-110
5522929
RC-500-2
2993368
5/8" 14
0,450" - 0,470"
11,4 - 11,9 mm
RCM-115
5522995
RC-625-2
2993372
5/8" 15 - 16
0,472" - 0,510"
12,0 - 12,9 mm
RCM-120
5522930
RC-625-2
2993372
5/8" 17 - 18
0,500" - 0,531"
12,7 - 13,5 mm
RCM-130
5522931
RC-625-2
2993372
5/8" 19 - 20
0,531" - 0,560"
13,5 - 14,2 mm
RCM-135
5522932
RC-625-2
2993372
5/8" 22
0,550" - 0,580"
14,0 - 14,7 mm
RCM-140
5522932
RC-625-2
2993372
3/4" 12 - 13
0,530" - 0,560"
13,5 - 14,2 mm
RCM-135-3/4
5523115
RC-750-2A
2995865
3/4" 14 - 15
0,580" - 0,610"
14,7 - 15,5 mm
RCM-150
5522933
RC-750-2
2993374
3/4" 16
0,600" - 0,630"
15,2 - 16,0 mm
RCM-155
5522997
RC-750-2
2993374
3/4" 17 - 18
0,625"- 0,650"
15,9 - 16,5 mm
RCM-160
5522934
RC-750-2
2993374
3/4" 19 - 20
0,660" - 0,690"
16,7 - 17,5 mm
RCM-170
5522934
RC-750-2
2993374
7/8" 14 - 15
0,700" - 0,730"
17,8 - 18,5 mm
RCM-180
5522936
RC-875-2
2993384
7/8" 16 - 17
0,740" - 0,770"
18,8 - 19,5 mm
RCM-190
5522937
RC-875-2
2993384
7/8" 18
0,760" - 0,790"
19,3 - 20,0 mm
RCM-195
5522998
RC-875-2
2993384
7/8" 19 - 20
0,780" - 0,810"
19,8 - 20,6 mm
RCM-200
5522938
RC-875-2
2993384
1" 12
0,760" - 0,790"
19,3 - 20,0 mm
RCM-195
5522998
RC-875-2
2993384
1" 14
0,820" - 0,850"
20,8 - 21,6 mm
RCM-210
5522939
RC-1000-2
2993394
1" 15
0,840" - 0,870"
21,3 - 22,1 mm
RCM-215
5522999
RC-1000-2
2993394
1" 16 - 17
0,860" - 0,890"
21,8 - 22,6 mm
RCM-220
5522940
RC-1000-2
2993394
Outside
Diameter
BWG
Tube Inside
Diameter
Tool Number Bit
1" 18 - 19
0,890" - 0,910"
22,6 - 23,1 mm
RCM-230
5522941
RC-1000-2
2993394
1" 22
0,940" - 0,970"
23,9 - 24,6 mm
RCM-240
5522942
RC-1000-2
2993394
1-1/4" 12
1,020" - 1,050"
25,9 - 26,7 mm
RCM-260
5523000
RC-1250-2
2993404
1-1/4" 13 - 14
1,050" - 1,080"
26,7 - 27,4 mm
RCM-270
5523001
RC-1250-2
2993404
1-1/4" 15 - 16
1,100" - 1,130"
27,9 - 28,7 mm
RCM-280
5523002
RC-1250-2
2993404
1-1/4" 17 - 19
1,130" - 1,160"
28,7 - 29,6 mm
RCM-290
5523003
RC-1250-2
2993404
1-3/8" 13 - 14
1,180" - 1,210"
30,0 - 30,7 mm
RCM-300
5523709
RC-1500-2
2993417
1-1/2" 12 - 13
1,280" - 1,310"
32,5 - 33,3 mm
RCM-330
5523004
RC-1500-2
2993417
1-1/2" 14 - 15
1,330" - 1,360"
33,8 - 34,5 mm
RCM-340
5523005
RC-1500-2
2993417
1-1/2" 16 - 17
1,360" - 1,390"
34,5 - 35,3 mm
RCM-350
5523006
RC-1500-2
2993417
1-1/2" 18 - 19
1,390" - 1,420"
35,3 - 36,1 mm
RCM-360
5523007
RC-2000-2
2993427
2" 12 - 13
1,770" - 1,810"
45,0 - 46,0 mm
RC-2012
5521677
RC-2000-2
2993427
2" 14 - 15
1,820" - 1,860"
46,2 - 47,2 mm
RC-2014
5521678
RC-2000-2
2993427
2" 16 - 17
1,860" - 1,900"
46,2 - 48,2 mm
RC-2016
5521679
RC-2000-2
2993427
2" 18 - 19
1,890" - 1.930"
48,0 - 49,0 mm
RC-2018
5521680
RC-2000-2
2993427
2-1/2" 12 - 13
2,270" - 2,310"
57,6 - 58,6 mm
RC-2512
5521680
RC-2000-2
2993427
2-1/2" 14 - 15
2,320" - 2,360"
58,9 - 60,0 mm
RC-2514
5521682
RC-2000-2
2993427
2-1/2" 16 - 17
2,360" - 2,400"
60,0 - 61,0 mm
RC-2516
5521683
RC-2000-2
2993427
2-1/2" 18 - 19
2,390" - 2,430"
60,7 - 61,7 mm
RC-2518
5521684
RC-2000-2
2993427
11. 11
Airetool Tube Removal Tools
The Manual Tube Puller offers an economical method
for tube replacement.
■ Easy to use – to insert the spear into the tube and
remove you only need a hand wrench.
■ No power supply required – the manual operation ma-
kes compressed air and electrical power unnecessary;
for this reason the tube puller is ideal for applications in
the field.
■ Durable – key components have been manufactured
using the highest quality steel and heat treated for an
extra long service life.
■ Easy to use in tight spaces – hex on the end of the
spear permits attachment to the tube without
dismantling the thrust mechanism.
■ Clearly marked sizes, mandrel and thrust assembly are
marked with tube sizes so that the tool can be quickly
matched to the task.
■ Large selection of sizes – specific pullers are made for
tube outside diameter of 1/4", 3/8", 1/2", 5/8", 3/4",
7/8" and 1" and in this way cover the majority of com-
mon applications.
Tube Size Tube Puller Complete Spare Mandrel
Outside
Diameter Gauge
Wall
Thickness
Inside
Diameter Part
Number
Stock
Number
Part
Number
Stock Number
mm mm mm
6,35 18 1,24 3,86 JSP-250-18 5520136 JSP-1/4-18 2989364
9,52 16 1,65 6,22 JSP-375-16 5520914 JSP-3/8-16 2991563
9,52 18 1,24 7,04 JSP-375-18 5520030 JSP-3/8-18 2989016
9,52 20 0,88 7,75 JSP-375-20 5519932 JSP-3/8-20 2988750
12,7 14 2,11 8,48 JSP-500-14 5519689 JSP-1/2-14 2987297
12,7 16 1,65 9,40 JSP-500-16 5519690 JSP-1/2-16 2986892
12,7 18 1,24 10,21 JSP-500-18 5519070 JSP-1/2-18 2986893
12,7 20 0,88 10,92 JSP-500-20 5519691 JSP-1/2-20 2987298
15,88 14 2,10 11,66 JSP-625-14 5519692 JSP-5/8-14 2986894
15,88 16 1,65 12,57 JSP-625-16 5519693 JSP-5/8-16 2986895
15,88 18 1,24 13,39 JSP-625-18 5518868 JSP-5/8-18 2986771
15,88 20 0,88 14,10 JSP-625-20 5519694 JSP-5/8-20 2987182
19,05 14 2,10 14,86 JSP-750-14 5519695 JSP-3/4-14 2986896
19,05 16 1,65 15,75 JSP-750-16 5519696 JSP-3/4-16 2986897
19,05 18 1,24 16,56 JSP-750-18 5518804 JSP-3/4-18 2986364
19,05 20 0,88 17,27 JSP-750-20 5519697 JSP-3/4-20 2986769
22,22 14 2,10 18,01 JSP-875-14 5519698 JSP-7/8-14 2986898
22,22 16 1,65 18,92 JSP-875-16 5519699 JSP-7/8-16 2986899
22,22 18 1,24 19,74 JSP-875-18 5519071 JSP-7/8-18 2986900
22,22 20 0,88 20,45 JSP-875-20 5518700 JSP-7/8-20 2987534
25,4 14 2,10 21,18 JSP-1000-14 5519701 JSP-1-14 2986901
25,4 16 1,65 22,10 JSP-1000-16 5519702 JSP-1-16 2986902
25,4 18 1,24 22,91 JSP-1000-18 5519072 JSP-1-18 2986903
25,4 20 0,88 23,62 JSP-1000-20 5519703 JSP-1-20 2987209
Some parts are only available on quotation. Other sizes are available. Contact your distributor
for further details.
12. 12
Apex Sockets and Bits
For more than half a century Apex has had a lead-
ing position among the suppliers of industrial fasten-
ing tools. A large number of sockets, socket combi-
nations and other attachments developed by Apex
are now industry standards. Quality, service and the
selection from Apex offer you unmatched benefits.
■ More Quality for Your Money
Apex quality starts with the selection of the raw ma-
terials. Only carefully selected high grade tool steel
is used for Apex fastening tools. Each part is manu-
factured from bar material to the most demanding
accuracy standards. You always have play-free,
secure seating – seating that is not possible with
pressed parts. Finally, each Apex fastening tool is
hardened using our exclusive heat treatment pro-
cess. During this step the level of hardness is se-
lected to suit the application.
■ Quick Delivery
As stock items, all standard parts in the Apex cat-
alogue are available for immediate delivery. If you
should need assistance with your order, your Apex
distributor will be pleased to answer all your ques-
tions.
■ Special Orders
Apex offers the largest available selection of fasten-
ing tools, from bits through sockets and universal
joints to extensions, adapters and screwdrivers.
Should you have a special application, please con-
tact your Apex distributor. Maybe we have what you
need in stock. Or we will develop and produce your
special fastening tools for almost every application.
■ Ordering Information
Apex products are marketed worldwide. For a cata-
logue of our range of Apex quality fastening tools or
the address of your nearest Apex distributor, please
visit our website
www.apexpowertools.eu.
Quality Fastening Tools
POZIDRIV®
TORQ-SET®
ACR®
TORQ-SET®
SEL-O-FIT®
Hex
socket
CLUTCH
HEAD
Square
PHILLIPS ACR®
TORX®
HI-TORQUE®
Philips
FREARSON
TRI-WING®
Slotted
Registered trademarks: HI-TORQUE, Voi-Shan; TORX, Camcar Division of Textron;
ACR, POZIDRIV, TORQ-SET and TRI-WING, Phillips International Co.; SUPADRIV, EIS
(Fasteners) LTD.; SEL-O-FIT, FLIP-TIP, and Apex, Apex Tool Group, LLC.
13. B
A
13
Apex Bit Specifications and Extensions
Insert Bits (1/4" Hex) - metric
For internal hexagon and adjusting screws
Square Drive Adapter (1/4" hex)
For use with quick-change chuck
and guide sleeve models, as far as
not otherwise stated.
Hex Extensions
Hex Power Drive
Model
Number
„A“
Sq. Dr.
„B“ Sleeve
Numbermm
EX250-2 1/4 50,8 ---
EX250-3 1/4 76,2 847295*
EX250-4 1/4 101,6 ---
EX250-6 1/4 152,4 ---
EX370 3/8 41,3 ---
EX370-3 3/8 76,2 847295*
EX500-2 1/2 50,8 ---
EX500-3 1/2 76,2 ---
*Necessary for guide sleeve models.
Model
Number
Hex (in.)
Type of
Locking
Overall Length
mm
Hex drive with 1/2" male square drive
EX-501-3 7/16 Stift 76
EX-501-4 7/16 Stift 102
EX-501-6 7/16 Stift 152
Hex drive with 3/8" male square drive
EX-371-3 7/16 Stift 76
EX-371-4 7/16 Stift 102
EX-371-6 7/16 Stift 152
For all these fastening types:
Philips® Pozidriv® Square recess
Slotted Sel-o-fit® Torq-Set®
Torx® Quadrex® MorTorq®
Torx Plus® Frearson Tri-Wing®
Torx® Tamper Resistant B.N.A.E. Hi-Torque®
Torx Plus® Tamper Resistant Socket head Triple square
Bits for all Screw Types
Part
Number
Size
mm
Overall Length
mm
185-1,5mm 1,5 mm 25
185-2mm 2 mm 25
185-2,5mm 2,5 mm 25
185-3mm 3 mm 25
185-4mm 4 mm 33
185-5mm 5 mm 33
185-6mm 6 mm 33
185-7mm 7 mm 32
185-8mm 8 mm 32
185-9mm 9 mm 32
185-10mm 10 mm 32
Part
Number
Part Number
Magnetic
Size
Overall
Length
Socket Diameter
mm mm mm
6N-08-8M-3 M6N-08-8M-3 8 76 12,7
6N-08-8M-4 M6N-08-8M-4* 8 102 12,7
6N-08-8M-6 M6N-08-8M-6 8 152 12,7
6N-08-10M-3* M6N-08-10M-3* 10 76 14,3
6N-08-10M-4* M6N-08-10M-4* 10 102 14,3
6N-08-10M-6 M6N-08-10M-6* 10 76 14,3
6N-08-12M-3 M6N-08-12M-3 12 76 19,0
6N-08-12M-4 M6N-08-12M-4 12 102 19,0
6N-08-12M-6 M6N-08-12M-6* 12 152 19,0
*Marks a standard part that is either available in stock or that has a delivery time of ap-
prox. 4 - 6 weeks at the most. There is no minimum order quantity for these parts.
16. 16
Apex μ-Guard Product Protection Solutions
High Quality Product Protecting
Fastening Tools are based
on First Class Sockets.
Apex μ-Guard™ forms a protective barrier between the
genuine Apex fastening tools and the surface of your
product. The free-spinning patented sleeve design offers
maximum protection for polished and delicate surfaces.
Apex μ-Guard™ comprise thermoplastic urethane (TPU
elastomer) that softly captures side impacts and prevents
expensive damage. They feature the lowest sustained
coefficients of friction and maximum tool efficiency. The
sleeve is not removable and prevents unauthorised remov-
al.
With the Apex μ-Guard™ system you receive the proven
accuracy of fit and performance of Apex tools and, in ad-
dition, the best protection for your product against man-
ufacturing related damage available on the market. Apex
μ-Guard™ is your protection against damage due to fric-
tion caused by rotation.
Apex μ-Guard™ –
product protection.
Prevents Damage due to Side Impacts
Free Spinning Design
Practically Damage-Free
17. 17
Apex μ-Guard™ Specifications
μ-Guard Sockets
(includes socket and sleeve)
μ-Guard Extensions
(includes extension and sleeve)
Model number Socket
Drive End Socket
Length
Fastener End Assembly
Features*Size Type Sex Size Type Sex
UG-10MM21 10MM21 1/4 Square F Standard 10 mm Hex F FS
UG-M-10MM21 M-10MM21 1/4 Square F Standard 10 mm Hex F FS, M
UG-MB-10MM21 MB-10MM21 1/4 Square F Standard 10 mm Hex F FS, M, B
UG-10MM13 10MM13 3/8 Square F Standard 10 mm Hex F FS
UG-M-10MM13 M-10MM13 3/8 Square F Standard 10 mm Hex F FS, M
UG-10MM23 10MM23 3/8 Square F Long 10 mm Hex F FS
UG-M-10MM23 M-10MM23 3/8 Square F Long 10 mm Hex F FS, M
UG-MB-10MM23 MB-10MM23 3/8 Square F Long 10 mm Hex F FS, M, B
UG-13MM23 13MM23 3/8 Square F Long 13 mm Hex F FS
UG-M-13MM23 M-13MM23 3/8 Square F Long 13 mm Hex F FS, M
UG-MB-13MM23 MB-13MM23 3/8 Square F Long 13 mm Hex F FS, M, B
UG-13MM25 13MM25 1/2 Square F Long 13 mm Hex F FS
UG-SF-13MM25 SF-13MM25 1/2 Square F Long 13 mm Hex F FS, SF
UG-15MM25 15MM25 1/2 Square F Long 15 mm Hex F FS
UG-SF-15MM25 SF-15MM25 1/2 Square F Long 15 mm Hex F FS, SF
UG-18MM25 18MM25 1/2 Square F Long 18 mm Hex F FS
UG-SF-18MM25 SF-18MM25 1/2 Square F Long 18 mm Hex F FS, SF
Model
Number
Extension
Drive End Extension
Length
Fastening End
Features*
Size Type Sex Size Type Sex
UG-EX-250-2 EX-250-2 1/4 Hex M 2 1/4 Square M FS
UG-EX-250-4 EX-250-4 1/4 Hex M 4 1/4 Square M FS
UG-EX-250-6 EX-250-6 1/4 Hex M 6 1/4 Square M FS
UG-EX-370-2 EX-370-2 1/4 Hex M 2 3/8 Square M FS
UG-EX-370-4 EX-370-4 1/4 Hex M 4 3/8 Square M FS
UG-EX-370-6 EX-370-6 1/4 Hex M 6 3/8 Square M FS
UG-EX-376-3 EX-376-3 3/8 Square F 3 3/8 Square M FS
UG-EX-376-6 EX-376-6 3/8 Square F 6 3/8 Square M FS
UG-EX-376-12 EX-376-12 3/8 Square F 12 3/8 Square M FS
UG-EX-508-4 EX-508-4 1/2 Square F 4 1/2 Square M FS
UG-EX-508-8 EX-508-8 1/2 Square F 8 1/2 Square M FS
UG-EX-508-12 EX-508-12 1/2 Square F 12 1/2 Square M FS
μ-Guard Bit Holders
(includes bit holder and sleeve)
Model
Number
Bit Holder
Drive End Bit Holder
Length
Fastening End
Features*
Size Type Sex Size Type Sex
UG-M-490 M-490 1/4 Hex M 2 31/32 1/4 Hex F FS, M, ET
UG-M-490-2 M-490-2 1/4 Hex M 2 1/4 Hex F FS, M, ET
UG-838 838 3/8 Square F 1 1/2 1/4 Hex F FS, ET
UG-M-838 M-838 3/8 Square F 2 5/8 1/4 Hex F FS, M, ET
UG-835 835 3/8 Square F 1 1/2 5/16 Hex F FS, ET
UG-M-835 M-835 3/8 Square F 2 3/4 5/16 Hex F FS, M, ET
UG-855 855 1/2 Square F 1 1/2 5/16 Hex F FS, ET
UG-M-855 M-855 1/2 Square F 2 3/4 5/16 Hex F FS, M, ET
UG-QR-308 QR-308 3/8 Square F 1 3/4 1/4 Hex F FS, QR
UG-QR-508 QR-508 1/2 Square F 2 1/8 1/4 Hex F FS, QR
UG-QR-314 QR-314 3/8 Square F 2 7/16 Hex F FS, QR
UG-QR-514 QR-514 1/2 Square F 2 1/8 7/16 Hex F FS, QR
*Features
FS Free Spinning Tool rotates independent of sleeve.
M Magnetic Tool is equipped with magnet that keeps the fastener
in position during tightening.
B Bolt Clearance Tool is sprung so that bolts or nuts can withdraw into the
socket.
SF Surface Drive Tool has special hex shape so that bolts
and nuts are easier to insert.
ET Extended Tip Sleeve protrudes beyond the end of the bit holder and protects most
of the standard insert.** The tip of the insert bit is free and
in this way guarantees a better connection.
QR Quick Release Tool has a clamping device so that
bits can be changed quickly and easily. The sleeve does not protrude
beyond the end of the bit holder.
**Bit holder sleeves can be used with 1 inch/25 mm or 1 1/4 inch/32 mm long inserts. Tips of
the sleeve can be changed to suit the requirements or as required. Sleeves can be cut to the
required length or heated and adapted to the shape of the bolt head.
NOTES: Lengths stated apply for core length without sleeves. If not otherwise
stated, the sleeve can protrude up to 2 mm beyond the end of the tool.
You cannot find the tool you need? Contact your Apex distributor, our customer service or refer to our web site www.apexpowertools.eu. In the majority of
cases we can supply the item required as a special item. If necessary our team of experts will develop and produce specials to suit your requirements.
18. 18
Apex Sockets & Universal Joints
■ Sockets
Apex sockets are the industry standard (black version). Available as standard, long, extra long, thin wall in
the versions hex, double hex, square, double square, surface drive, fast lead, with fixed or spring-mount-
ed magnet, Torx and various special versions.
■ Magnetic Sockets
On tightening conventional or hardened bolts, magnetic sockets ease the access to inaccessible areas.
They are often also used in automation. Magnetic sockets start with "M" before the item number.
■ Sockets with Spring-Mounted Magnet
"MB" (Magnetic Bolt) sockets for tightening nuts on threaded studs. On tightening the spring-mounted
magnet is compressed by the threaded stud and permits entry into the socket. These tools are also
available in the "SM" (Magnetic Sleeve) version. The advantage of these tools is that the spring-mounted
magnet is replaced by a magnetic sleeve and the threaded stud can enter all the way to the square
drive. Magnetic bolt and sleeve magnet sockets start with "MB" or "SM" respectively before the item
number. Also available as surface drive on request.
■ Surface Drive Sockets
This profile was developed for usage on spindle-operated machines. The large intermediate spaces per-
mit flowing, fast fitting to nuts and screws; during this process the flats on the nut / screw come into
contact with the surfaces of the round profiles. In this way the corners of the nuts / screws move freely in
the spaces between the round profiles. These tools are only of limited use for impact tools. Surface drive
sockets start with "SF" before the item number. Magnetic version on request.
■ Fast Lead Sockets
The chamfered edges on this socket permit quick fitting; unlike SF sockets in this case a fixed connec-
tion is made already on fitting. This special feature permits quick insertion of a hex. Fitting is therefore
possible without shutting down the source of power. Fast lead sockets start with "FL" before the item
number. Magnetic version on request.
■ Special Sockets
We supply spline, thread cutter holder and other sockets for your special application on request.
■ Extensions, Adapters and Joints
Apex supplies the necessary accessories to adapt sockets to just about every tool and every
application.
19. A
B
CD
E
Universal Joints**, Metric
with 3/8" drive, extension, hex,
standard and with tension type
Tension type Standard
A
C B
D
mm
A
BC
D
mm
Sockets, Metric
with 3/4" square drive, hex, standard length
Standard version shown
Sockets, Metric
with 3/8" square drive, magnetic,
thin wall, standard length
Part Number
Fixed Magnet
Across
Flats
Width
Overall
Length
Diameter
Socket End
Diameter
Drive End
Across
Flats
Depth
mm A B C D
M-8mm43* 8 31.7 12.7 19.1 4.8
M-10mm43* 10 31.7 15.1 19.1 6.4
M-11mm43 11 38.1 15.9 19.1 7.2
M-12mm43* 12 38.1 17.5 19.1 7.2
M-13mm43* 13 38.1 19.1 19.1 8.7
M-14mm43 14 38.1 19.8 20.6 11.1
M-15mm43* 15 38.1 20.5 20.6 11.1
Universal Joint Adapters,
with 3/8" square drive, extension,
male square to female square
Part Number
Standard
Part
Number Ten-
sion Type
Male
Square
Female
Square Type of
Locking
Largest Diameter
in. in. mm
KAM-37-3* KDM-37-3* 3/8 3/8 Pin 19
--- KDM-37-6* 3/8 3/8 Pin 19
---
KDM-
37-B-3
3/8 3/8 Ball 19
KAM-38-6* KDM-38-6* 3/8 3/8 Pin 22
Standard lengths are 3", 6", 9" and 12" (76, 152, 229 and 305 mm)
*Marks a standard part that is either available in stock or that has a delivery time of approx.
4 - 6 weeks at the most. There is no minimum order quantity for these parts.
19
Apex Sockets & Universal Joints
Part Number
Standard
Part Number
Tension Type
Across
Flats
Width
Shank
Length
Socket
Length
Diam.
Socket
Diam.
Socket
End
Across
Flats
Depth
mm A B C D E
KA-6-10m-4* --- 10 102 20.6 19.1 15.1 9.5
KA-6-10m-6* KD-6-10m-6* 10 152 20.6 19.1 15.1 9.5
KA-6-10m-9* KD-6-10m-9* 10 229 20.6 19.1 15.1 9.5
--- KD-6-10m-12* 10 305 20.6 19.1 15.1 9.5
--- KD-7-11m-6 11 152 23.8 22.2 15.9 10.3
KA-7-11m-12 KD-7-11m-12 11 305 23.8 22.2 15.9 10.3
KA-7-12m-4* --- 12 102 23.8 22.2 17.5 10.3
KA-7-12m-6* KD-7-12m-6* 12 152 23.8 22.2 17.5 10.3
KA-7-12m-9* KD-7-12m-9* 12 229 23.8 22.2 17.5 10.3
KA-7-12m-12 KD-7-12m-12* 12 305 23.8 22.2 17.5 10.3
KA-7-13m-3* --- 13 76 25.4 22.2 17.5 11.9
KA-7-13m-4* --- 13 102 25.4 22.2 17.5 11.9
KA-7-13m-6* KD-7-13m-6* 13 152 25.4 22.2 17.5 11.9
KA-7-13m-9* KD-7-13m-9* 13 229 25.4 22.2 17.5 11.9
KA-7-
13m-12*
KD-7-13m-12* 13 305 25.4 22.2 17.5 11.9
KA-7-14m-6* KD-7-14m-6* 14 152 27.0 22.2 19.1 13.5
--- KD-7-14m-9* 14 229 27.0 22.2 19.1 13.5
KA-8-15m-3* --- 15 76 28.6 25.4 19.8 14.3
--- KD-8-15m-6* 15 152 28.6 25.4 19.8 14.3
KA-8-15m-9* KD-8-15m-9* 15 229 28.6 25.4 19.8 14.3
KA-8-
15m-12*
KD-8-15m-12* 15 305 28.6 25.4 19.8 14.3
Part Number
Hex
Across
Flats
Width
Overall
Length
Diameter
Socket End
Diameter
Drive End
Across
Flats
Depth
mm A B C D
17mm17* 17 51 31.8 38.1 11.2
18mm17* 18 51 31.8 38.1 11.2
19mm17* 19 51 31.8 38.1 11.9
20mm17* 20 51 33.3 38.1 11.9
21mm17* 21 51 34.9 38.1 13.5
22mm17 22 51 38.1 38.1 14.3
22mm47*+ 22 51 33.3 34.9 14.3
24mm17* 24 51 38.1 38.1 15.9
24mm47*+ 24 51 34.9 34.9 15.9
26mm17* 26 51 41.3 41.3 15.9
27mm17 27 51 44.4 44.4 17.5
27mm47+ 27 51 38.1 38.1 17.5
29mm17* 29 54 47.6 44.4 19.1
30mm17* 30 54 47.6 44.4 19.1
30mm47+ 30 54 41.3 41.3 19.1
32mm17 32 54 50.8 44.4 20.6
32mm47+ 32 54 44.4 44.4 20.6
33mm17* 33 54 50.8 44.4 20.6
36mm17 36 57 57.1 54.0 23.8
37mm17 37 57 57.1 54.0 23.8
41mm17 41 57 63.5 54.0 31.8
46mm17* 46 57 69.9 54.0 31.8
**Universal joints are not allowed to be used with impact or pulsing tools. The maximum operating
angle is 30°.
+ Thin wall.
20. A
C B
D
mm
A
BC
D
mm
20
Apex Sockets
Sockets, Metric, with 1/4" square drive, standard length,
hex and double hex
Sockets, Metric, with 1/2" square drive, hex and double hex,
standard length
Part
Number
Hex
Part
Number
Double
Hex
Across
Flats
Width
Overall
Length
Diameter
Socket End
Diameter
Drive End
Across
Flats Depth
in. A B C D
3.5mm11 --- 3.5 22.2 6.4 12.7 2.4
4mm11* --- 4 22.2 6.4 12.7 2.4
4.5mm11 --- 4.5 22.2 7.9 12.7 2.4
5mm11* --- 5 22.2 8.7 12.7 3.9
5.5mm11* --- 5.5 22.2 9.5 12.7 3.9
6mm11* 6mm11-D 6 22.2 9.5 12.7 3.9
7mm11* 7mm11-D* 7 22.2 11.1 12.7 4.8
8mm11* 8mm11-D* 8 25.4 12.7 12.7 4.8
9mm11* 9mm11-D 9 25.4 14.3 14.3 4.8
10mm11* 10mm11-D* 10 25.4 15.9 15.9 6.4
OS-10mm11* --- 10 25.4 14.3 14.3 6.4
11mm11* 11mm11-D 11 25.4 15.9 15.9 7.2
12mm11* 12mm11-D 12 25.4 17.5 17.5 7.2
13mm11* 13mm11-D 13 25.4 19.1 19.1 8.7
14mm11* 14mm11-D 14 25.4 20.6 20.6 11.1
15mm11* --- 15 25.4 22.2 22.2 11.1
16mm11* --- 16 25.4 22.2 22.2 11.1
Part
Number
Hex
Part No.
Double
Square
Across
Flats
Width
Overall
Length
Diameter
Socket End
Diameter
Drive End
Across
Flats
Depth
mm A B C D
10mm15* 10mm15-D* 10 38.1 16.7 23.8 6.4
11mm15* 11mm15-D 11 38.1 17.5 23.8 7.2
12mm15* 12mm15-D* 12 38.1 19.1 23.8 7.2
13mm15* 13mm15-D* 13 38.1 22.2 23.8 8.7
14mm15* 14mm15-D* 14 38.1 22.2 23.8 11.1
15mm15* 15mm15-D* 15 38.1 23.8 23.8 11.1
16mm15* 16mm15-D* 16 38.1 25.4 25.4 11.1
17mm15* 17mm15-D* 17 38.1 28.6 28.6 11.1
18mm15* 18mm15-D* 18 38.1 28.6 28.6 11.1
19mm15* 19mm15-D* 19 38.1 28.6 28.6 11.9
20mm15* --- 20 38.1 31.7 31.7 11.9
21mm15* 21mm15-D* 21 38.1 31.7 31.7 13.5
22mm15* 22mm15-D 22 38.1 33.3 33.3 14.3
23mm15* 23mm15-D 23 38.1 34.9 34.9 15.9
24mm15* 24mm15-D* 24 38.1 34.9 34.9 15.9
25mm15* --- 25 38.1 38.1 38.1 15.9
26mm15 26mm15-D 26 38.1 38.1 38.1 15.9
27mm15* 27mm15-D 27 41.3 41.3 41.3 17.5
28mm15 --- 28 41.3 41.3 41.3 19.1
29mm15 29mm15-D 29 41.3 44.4 44.4 19.1
30mm15 30mm15-D 30 41.3 44.4 44.4 19.1
32mm15 32mm15-D 32 44.4 44.4 44.4 20.6
33mm15 --- 33 44.4 47.6 47.6 20.6
34mm15 --- 34 47.6 47.5 47.5 20.5
35mm15 --- 35 47.6 50.8 50.8 20.6
36mm15 --- 36 47.6 50.8 50.8 23.8
21. The Historical Leader In
Industrial Fastener Tools
Features Another
INNOVATIVE PRODUCT
Wobble Socket Adapter Kit
WSKSeries
Improves productivity.
Solves misalignment issues.
Takes care of clearance problems.
Extends tool life.
22. 22
KEY BENEFITS OF APEX WSK:
■ Improves productivity by converting any
existing socket into wobble immediately
■ Can be used with standard sockets
or application-specific specials
■ Corrects misalignment up to
10 degrees
■ Complete torque transfer
due to minimal backlash
■ Reduces cam-out caused
by misalignment
■ Improves tool life by
engaging fastener correctly
■ Easy to assemble
The Apex WSK Wobble Socket Adapter Kit can convert any fastener tool with a female square drive (3/8”, 1/2”, 5/8”,
3/4”, or 1”) and a DIN groove into a Wobble socket. This will enable you to drive fasteners that may have a slight mis-
alignment (up to 10 degrees) between the drive tool axis and the fastener axis. In addition, this will also prove extremely
useful in hand-drive operations where clearance may be an issue.
WSK Wobble Socket
WSK Wobble Socket
Wobble socket adapter with a male
square drive at one end and a female
square drive at the other end
The WSK Series Kit includes a
spring and a pin to lock the wobble
adapter to the customer’s socket
Various sized
o-rings are available
with the kit
Any standard
socket with a female square
drive and a DIN groove
*Socket not included
The Apex WSK Series Wobble Socket Kit, available in 5 different square
drive sizes, consists of:
• Wobble socket adapter with a male wobble square drive at one end
and a female square drive at the other
* 1 or more O-rings of different diameters based on the socket drive diameter
* 1 or more pins of different lengths based on the socket drive diameter
* Spring
• Instruction card and a component usage card
Part No. Accessories Kit*
WSK-C-REPL Spare Parts Kit for WSK-C
WSK-E-REPL Spare Parts Kit for WSK-E
WSK-F-REPL Spare Parts Kit for WSK-F
WSK-G-REPL Spare Parts Kit for WSK-G
WSK-H-REPL Spare Parts Kit for WSK-H
*Spare Parts Kit includes O-Rings, Pins, & Spring
Part No. Wobble Socket Kit
WSK-C 3
∕8” square drive
WSK-E 1
∕2” square drive
WSK-F 5
∕8” square drive
WSK-G 3
∕4” square drive
WSK-H 1” square drive
23. 23
DOTCO / Cleco Sanders Overview
Performance, Versatility
& Quality
If precise finishing work (such as grinding or de-burring) is
required, no tool is more suitable than the Dotco® grinder.
Dotco's reputation in relation to performance, reliability and
versatility is among the best in precision manufacturing. This
reputation is the result of years of continuous improvements
to the technical design and in production.
Dotco grinders are designed for the user. They are small,
light and handy - without the need to compromise on perfor-
mance. They are also elastomer-coated and comprise per-
fectly balanced parts so that vibration can be reduced to a
minimum. Thanks to the optimal combination of tool charac-
teristics, the user can concentrate on the achieving the best
result in the shortest possible time.
Robust Tools for Demanding Jobs
Dotco® grinders meet the demanding requirements in various sectors including shipbuilding, tube manufacture, in the pro-
duction of transport equipment and in welding applications. As in general a large amount of material is removed in these appli-
cations, Dotco grinders have motors with high speeds and powers.
To ensure absolute robustness, only high quality precision components are used for Dotco grinders. The motors are protected
by aluminium or steel housings.
24. 24
DOTCO Precision Grinders
14G-830-Kit
15z-710
15Z-720 Kit
12R91
12-03
12-04
10-90
10-95
10-04
50000 – 100000 rpm
44 Watt – 74 Watt
■ Different configurations
for all your applications
■ Ideal for precision de-burring and
metal removal
■ Turbines and models with and without
speed control available
■ 12-03 gearless right angle model for
reduced maintenance and downtime
Grinder Kits
220G-600-C2-K includes grinder, hose, collet chuck, chuck
wrench, cylindrical plain burr (413680), cylindrical radius end
burr (413681), cone and taper burr (413682) as well as tree
point burr (413683) and carrying case.
14G-830 includes grinder, hose, collet chuck, chuck
wrench, two wrenches – 1006626, three grinding wheels –
1005327, 1005338, 1005344, dressing stone – 1004908,
hose assembly – 1021393, carrying case – 1021743, filter-
lubricator – 1020888.
Air Marking Pen Series 15Z
■ Piston motor with 44 Watt
■ Throttle with sliding sleeve
■ Stylus with carbide tip
■ Excellently suited for marking different
materials – from aluminium to titanium.
■ Weight 113g
Air inlet tube: 1/8" NPT – use hoses with 3/16" (4.7 mm) inside diameter.
Tool performance data measured at 6.2 bar inlet air pressure at the air inlet tube.
STANDARD EQUIPMENT: Stylus with carbide tip
OPTIONAL: Replacement stylus with carbide tip - 1018081
Air marking pen kit 15Z-720: 15Z-710 air marking pen, 1.5 m long air hose, 3/16"
inside diameter with 1/8" NPT fittings, two 1/2" wrenches, carrying case
Model
Number
Speed Weight Length Diameter
rpm kg mm mm
15Z-710 20000 0.1 140 15
25. 25
DOTCO Precision Grinder Specifications
Model Number Speed
Abrasive Capacity
Type
Housing
Weight Length
Chuck Size
Air Inlet
Tube NPTWith
Wheel Guard
Without Wheel
Guard
Wrenchless
Chuck
rpm kg mm
Series 10-90 - (44 Watt) - front exhaust - turbine***
10R9000-03 100000
3/16" carbide bur,
3/16" diamond pin
A 0.2 137 3 mm 1/8"
10R9000-08 100000 3/16" diamond pin A 0.2 137 1/8" 1/8"
Series 10-95 - (74 Watt) - front exhaust - turbine***
10L9500-36 80000
1/4" carbide bur,
3/16" diamond pin
A 0.9 147 1/8" 1/4"
Series 12R91 without exhaust hose - (74 Watt) - speed control - rear exhaust - turbine***
12R9180-03* 65000**
1/8" carbide bur,
1/8" diamond pin
C 0.2 147 3 mm 1/8"
12R9180-08* 65000**
1/8" carbide bur,
1/8" diamond pin
C 0.2 147 1/8" 1/8"
Series 12R91 with 1.2 m exhaust hose - (74 Watt) - speed control - rear exhaust - turbine***
12R9180-43* 65000**
1/8" carbide bur,
1/8" diamond pin
C 0.2 147 3 mm 1/8"
12R9180-48* 65000**
1/8" carbide bur,
1/8" diamond pin
C 0.2 147 1/8" 1/8"
Series 12-03 - (74 Watt) gearless, right angle - rear exhaust
12R0380-13* 80000
1/4" carbide bur,
1/4" diamond pin
C 0.1 140 3 mm 1/8"
12R0380-18 80000
1/4" carbide bur,
1/4" diamond pin
C 0.1 140 1/8" 1/8"
Series 10-04 - (74 Watt) - rear exhaust
10R0401-13* 10R0400-13* 60000
1/4" carbide bur,
1/4" diamond pin
A 0.1 147* 3 mm 1/8"
10R0401-18* 10R0400-18 10R0412-18 60000
1/4" carbide bur,
1/4" diamond pin
A 0.1 147* 1/8" 1/8"
Series 12-04 - (74 Watt) - rear exhaust
12R0410-13* 12R0400-13* 60000
1/4" carbide bur,
1/4" diamond pin
C 0.1 147 3 mm 1/8"
12R0410-18* 12R0400-18* 60000
1/4" carbide bur,
1/4" diamond pin
C 0.1 147 1/8" 1/8"
Housing identifier: A = Aluminium, C = Composite, S = Steel
The wrenchless chuck models 10R0412 are 0.4" (10 mm) longer.
*Additional exhaust hose lengths are available, but not as Rapid Select.
**With speed control.
ATTENTION:
Use oil-free, clean, dry air at max. 6.2 bar. Never oil turbine grinders. Failure to observe
this point will degrade the service life and the operation of the turbine tools. Do not fasten
quick disconnect coupling directly to the tool.
GENERAL:
Minimum hose size 3/16" (4.8 mm)
Tool performance data measured at 6.2 bar inlet air pressure at the air inlet tube.
STANDARD EQUIPMENT:
Series 10-90: Corresponding collet chuck, chuck wrench, 2.1 m long air hose,
replaceable cartridge filter in the hose.
Series 10-95: Corresponding collet chuck, chuck wrench, 2.4 m long air hose,
integrated air filter, speed regulator.
Series 12R91: Corresponding collet chuck, chuck wrench, guard,
1.5 m long air hose.
Series 12-03, 10-04 & 12-04: Corresponding collet chuck, chuck wrench,
guard, 1.5 m long air hose, 0.3 m long outer hose.
OPTIONAL:
Chucks: See catalogue SP-102
Guard (series 10-90): See catalogue SP-102
Cartridge filter in hose: 45-0211
Exhaust hose: See catalogue SP-102
29. 29
DOTCO Inline Extended Grinder Specifications
12-11
Housing identifier: A = Aluminium, C = Composite, S = Steel
▲ Trigger start available
*With speed control
**Also available in 6 mm.
• Low oil blades
Mounting capacity for grinding wheels depends on wheel diameter, thickness and over-
hang. You can obtain speed recommendations from the wheel manufacturer.
GENERAL:
Tool performance data measured at 6.2 bar inlet air pressure at the air inlet tube.
Minimum hose inside diameter:
Series 10-11, 12-11: 1/4" (4.8 mm)
Series 12-26, 136: 5/16" (7.9 mm)
Series 15 (speed control): 3/8" (9.5 mm)
STANDARD EQUIPMENT:
Corresponding collet chuck, chuck wrench
OPTIONAL:
Additional accessories: See catalogue SP-102
Exhaust hose (rear exhaust): See catalogue SP-102
MULTIPLE EXTENSIONS FOR SERIES 12-26:
Each extension changes the total length and the weight of the tool as follows:
Series 12-26 = 7.25" (184 mm) and 1.2 lbs. (0.54 kg).
The length and weight information in the table apply for model 2A.
1A = One extension
2A = Two extensions
3A = Three extensions etc.
Extensions are not available for all speeds.
Model Number Speed
Abrasive Capacity
Type
(Housing)
Weight Length Clamping
Range mm**
Air Inlet
NPTFront Exhaust Side Exhaust Rear Exhaust rpm kg mm
Series 12-11 - (220 Watt) - 3" (76 mm) extension - chuck series 300
12L1101-36 12L1181-36 28000
1/2" carbide bur,
1" grinding wheel
C 0.6 277 5.6 - 6.4 1/4"
12L1112-36• 25000
1/2" carbide bur,
1" grinding wheel
C 0.6 277 5.6 - 6.4 1/4"
Series 10-11 - (220 Watt) - 5" (127 mm) extension - chuck series 300
10L1101-36 10L1181-36 28000
1/2" carbide bur,
1" grinding wheel
A 0.5 248 5.6 - 6.4 1/4"
10L1112-36▲ 25000
1/2" carbide bur,
1" grinding wheel
A 0.5 248 5.6 - 6.4 1/4"
Series 12-26 - (670 Watt) - 5" (127 mm) extension - chuck series 200
12L2600-01 22000
1" carbide bur,
1 1/2" grinding wheel
C 1.3 328 5.6 - 6.4 1/4"
12L2682-01• 18000
1" carbide bur,
1 1/2" grinding wheel
C 1.3 328 5.6 - 6.4 1/4"
Series 12-26 - (670 Watt) - multiple extensions - chuck series 300
12S2674-2A• 18000
3/4" carbide bur,
1 1/2" grinding wheel
C 1.9 597 5.6 - 6.4 1/4"
30. 30
12-27
12-13
12-23
12-22
10LF
12LF
DOTCO Right Angle Grinders
12-27
Heavy duty head
12-22
Heavy duty head
6000 – 30000 rpm
220 Watt – 670 Watt
■ Suitable for numerous finishing
and deburring tasks
■ With and without gear
■ Front, side, rear exhaust
■ Heavy duty heads available for
demanding applications
■ Models with extended heads
available
31. 12-12 12-22
31
DOTCO Right Angle Grinder Specifications
Housing identifier: A = Aluminium, C = Composite, S = Steel
*Overall height
**Also available in 6 mm.
• Low oil blades
Mounting capacity for grinding wheels depends on wheel diameter, thickness and over-
hang. You can obtain speed recommendations from the wheel manufacturer.
GENERAL:
Tool performance data measured at 6.2 bar inlet air pressure at the air inlet tube.
Minimum hose inside diameter :
Series 12-12, 10-12, 12-13, 12-23, 116: 1/4" (4.8 mm)
Series 12-22, 12-27, 136: 5/16" (7.9 mm)
STANDARD EQUIPMENT:
Corresponding collet chuck, chuck wrench
OPTIONAL:
Additional accessories: See catalogue SP-102
Exhaust hose (rear exhaust): See catalogue SP-102
Model Number Speed
Abrasive Capacity
Type
(Housing)
Weight
Head
Height*
Length Clamping
Range
mm**
Air Inlet
NPT
Front Exhaust Side Exhaust Rear Exhaust rpm kg mm mm
Series 12LF - (290 Watt) - chuck series 300
12LF201-36 12LF281-36 20000
1/2" carbide bur,
1" grinding wheel
C 0.5 69 168 5.6 - 6.4 1/4"
12LF200-36 12LF280-36 12000
1/2" carbide bur,
1" grinding wheel
C 0.5 69 168 5.6 - 6.4 1/4"
Series 10LF - (290 Watt) - chuck series 300
10LF201-36 10LF281-36 20000
1/2" carbide bur,
1" grinding wheel
A 0.5 69 168 5.6 - 6.4 1/4"
10LF200-36 10LF280-36 12000
1/2" carbide bur,
1" grinding wheel
A 0.5 69 168 5.6 - 6.4 1/4"
Series 12-13 - (220 Watt) - gearless - chuck series 300
12L1380-36 30000
1/2" carbide bur,
1" grinding wheel
C 0.5 94 180 5.6 - 6.4 1/4"
12L1381-36 25000
1/2" carbide bur,
1" grinding wheel
C 0.5 94 180 5.6 - 6.4 1/4"
12L1382-36• 20000
1/2" carbide bur,
1" grinding wheel
C 0.5 94 180 5.6 - 6.4 1/4"
Series 12-23 - (380 Watt) - gearless - chuck series 200
12L2384-01 20000
3/4" carbide bur,
1 1/4" grinding wheel
C 0.91 140 190 5.6 - 6.4 1/4"
Series 12-22 - (450 Watt) - chuck series 200 - heavy duty head
12L2252-01• 11000
3/4" carbide bur,
2" grinding wheel
C 1.5 99 236 5.6 - 6.4 1/4"
Series 12-22 - (450 Watt) - chuck series 300
12L2218-36 18000
1/2" carbide bur,
1" grinding wheel
C 0.8 69 191 5.6 - 6.4 1/4"
Series 12-27 - (670 Watt) - chuck series 200 - heavy duty head
12L2752-01 11000
1" carbide bur,
2" grinding wheel
C 1.5 99 249 5.6 - 6.4 1/4"
Series 12-27 - (670 Watt) - chuck series 300
12L2718-36 18000
3/4" carbide bur,
1 1/4" grinding wheel
C 0.9 74 203 5.6 - 6.4 1/4"
32. 12-12
12-23
12-13
DOTCO Belt Sanders
12000 – 20000 rpm
220 Watt – 380 Watt
■ Sanding, deburring, removing
paint
■ With and without gear
■ Ergonomic housing reduces cold
air transmission to the operator
■ Series 12-23 can be used with
interchangeable arms
Removing paint
Finishing difficult
to access areas
32
33. 33
DOTCO Belt Sander Specifications
Housing identifier: A = Aluminium, C = Composite, S = Steel
• Low oil blades
GENERAL:
Tool performance data measured at 6.2 bar inlet air pressure at the air inlet tube.
Minimum hose inside diameter 1/4" (6.4 mm)
STANDARD EQUIPMENT:
Series 12-12, 12-13: Sanding belt with 80 grit and 120 grit or a
medium grit, non-woven belt, corresponding wrenches, lube gun
and gear lubricant
Series 12-23: Tool and contact arm, adjusting wrench
OPTIONAL:
Replace the "S" in the model number with "L" if you need a safety lever.
Exhaust hose (rear exhaust): See catalogue SP-102
Output drives: See catalogue SP-102
Sanding belts: See catalogue SP-102
*Optional terminations for series 12-12 & 12-13
(All models may not be available):
-32 B x 1/4" 28 female thread; -36 B x 1/4" chuck
Model Number Speed
Belt Capacity
Type
(Housing)
Contact
Arm
Weight Length Air Inlet
NPTFront Exhaust Rear Exhaust rpm kg mm
Series 12-12* - (220 Watt) - sanding belt
12L1281-36B2 20000 1/2" wide x 12" long sanding belt C Straight 0.6 287 1/4"
12L1280-36B2 12000 1/2" wide x 12" long sanding belt C Straight 0.6 287 1/4"
Series 12-13* - (220 Watt) - gearless - sanding belt
12L1382-
36B2•
20000 1/2" wide x 12" long sanding belt C Straight 0.6 287 1/4"
12L1382-
36B4•
20000 1" wide x 12" long sanding belt C Straight 0.8 287 1/4"
Series 12-23 - (380 Watt) - gearless - woven or non-woven belt
12L2384-B1 20000
5/8" or 3/4" wide x
18" long belt
C Straight 1.1 381 1/4"
12L2384-K1
(Kit)
20000 (For details see below) C
Straight/
offset
1.1 381 1/4"
EQUIPMENT:
1 x tool with 3/4" wide, straight arm
2 x additional arms
1 x 1/2" wide, straight arm
1 x offset arm
3 x 1/4" x 18" aluminium oxide belts
1 x 60 grit
1 x 80 grit
1 x 120 grit
3 x 1/2" x 18" aluminium oxide belts
1 x 60 grit
1 x 80 grit
1 x 120 grit
2 x 3/4" x 18" aluminium oxide belts
1 x 60 grit
1 x 80 grit
1 x 3/4" x 18" medium non-woven belt
Wrenches & other parts
1 x 3/4" open end wrench (adjustable)
1 x 9/16" open end wrench (adjustable)
1 x 9/64" hex wrench
1 x 3/16" hex wrench
1 x 1/4" wrench
1 x wrench attachment
1 x chuck body
1 x carrying case with foam inserts
Dotco Kit 12L2384-K1
On ordering the Dotco kit 12L2384-K1 you will receive the
tool and three interchangeable arms, belts and wrenches.
With the Dotco kit 12L2384-K1 you are ready for practically
any finishing project!
34. 34
DOTCO Grinding Attachments
Grinding Attachments – Overview
Precision Grinders, Carbide Burs and Wheel Grinders
For finishing work during which a high level of robustness is required.
Attachments in Conical and Plug Form
For general grinding work on soft unalloyed steel, stainless steel, metal alloys and cast steel.
Applications include:
■ Grinding and smoothing ■ Bevelling edges ■ Internal grinding work
fillets, corners prior to welding
■ Gentle contours/curves ■ General grinding work in confined spaces
Type 1 Wheels
For use with portable tools with horizontal shafts.
Applications include:
■ Notch-free grinding ■ Smoothing weld seams ■ Removing seam lines
■ Cleaning prior to welding ■ Grinding concrete on castings
or masonry products
Type 1 Cut-Off Wheels
Applications include cutting carbon and stainless steel, ferrous metals and cast iron
Type 6 and 11 Cup Grinding Wheels
For use with right angle tools and tools with vertical shafts.
■ Type 6 – Cup ■ Type 11 – Cup grinding wheels
grinding wheels (straight) (conical)
Depressed Centre Grinding Wheels of Type 27/28
■ Type 27 wheels are used at an angle between 30º and 45º in relation to the work piece.
These wheels are not suitable for flat grinding.
■ Type 28 wheels have a shape similar to a saucer and have contours that ensure the
correct grinding angle. For this reason type 28 wheels are suitable for flat contact
with the work piece.
35. 35
12-10
12-25
12-27 10-27
DOTCO Buffers/Polishers
2200 – 6200 rpm
220 Watt – 1270 Watt
■ Numerous tools available to suit
your application requirements
■ Front, side, rear exhaust
Housing identifier: A = Aluminium, C = Composite, S = Steel
*With speed control
**Overall height
***Also available in 6 mm.
• Low oil blades
GENERAL:
Tool performance data measured at 6.2 bar inlet air pressure at the air inlet tube.
Minimum hose inside diameter
Series 12-10: 1/4" (6.4 mm)
Series 12-25, 12-27, 10-27: 5/16" (7.9 mm)
Series 12-42: 1/2" (12.7 mm)
STANDARD EQUIPMENT:
Series 12-10, 12-25: Corresponding collet chuck and chuck wrench
Series 10-27, 12-27: Spindle wrench
Series 12-42: Nut, washer, spacer ring and wrench
OPTIONAL:
Chucks: See catalogue SP-102
Exhaust hose (rear exhaust): See catalogue SP-102
Additional grip series 12-10: 6188
Additional grip series 12-25: 8088
Model Number Speed
Abrasive
Capacity Type
(Housing)
Weight Length Height**
Clamping
Range mm***
Air Inlet
NPT
Front Exhaust Side Exhaust Rear Exhaust rpm
Buffing
Brush
Polishing
Wheel
kg mm mm
Series 12-10 - (220 Watt) - chuck series 200
12L1093-01 5000 3" 3" C 0.7 183 5.6 - 6.4 1/4"
12L1092-01 3200 3" 3" C 0.7 183 5.6 - 6.4 1/4"
Series 12-25 - (670 Watt) - chuck series 200
12L2594-01 6200 4" 6" C 0.9 236 5.6 - 6.4 1/4"
12L2593-01 4700 4" 6" C 0.9 236 5.6 - 6.4 1/4"
12L2592-01 3200 4" 6" C 0.9 236 5.6 - 6.4 1/4"
Series 12-27 & 10-27 - (670 Watt) - 5/8"-11 threaded spindle
12L2762-80• 4500* 4" 6" C 1.5 267 98 5/8" - 11 1/4"
12L2760-80• 3300* 4" 6" C 1.5 267 98 5/8" - 11 1/4"
12L2760-80 3300* 4" 6" A 1.8 236 98 5/8" - 11 1/4"
Series 12-42 - (1270 Watt) - 5/8"-11 male threaded spindle
12L4203-80• 3400 4" 8" C 2.9 346 98 5/8" - 11 1/2"
36. 36
DOTCO Buffer/Polisher Accessories
14-1144
14-1104
SpiralcoolTM
Backing Pads
For Dotco sanders with 5/8"-11 threaded spindles. The contour
of the backing pad produces an airflow that cools the disc and
prevents the excessive accumulation of material.
14-2517
14-1112
Flexibility
Part No. – Backing Pad Diameter (Max. Rated Speed)
4"
12000 rpm
4 1/2"
11000 rpm
5"
10000 rpm
7"
7000 rpm
9"
6000 rpm
Flexible 14-2197 14-2255 14-2115 14-2529 14-2202
Medium 14-2198 14-2256 14-2116 14-2200 14-2203
Rigid 14-2199 14-2257 14-2117 14-2201
Save-A-Disc Pads
For Dotco sanders with 5/8"-11 threaded
spindle. Ribs on the backing plate
cause a flexing action that
throws off accumulated material.
Diameter
Inch
Part No.
Max. rpm Assembly Pad Only Plate Only Nut Only
5 7500 14-2515 14-2521 14-2522 14-2525
7 7500 14-2517 14-2521 14-2523 14-2525
9 7500 14-2519 14-2521 14-2525
Spindle Adapters
For use with PSA disc
holders.
Part No.
Adapter Description
Thread (for
Tool Spindle)
Thread (for PSA
Disc Holder)
Max. Disc
Diameter
14-1142 1/4"-28 Male 5 -40 Male 1"
14-1144 1/4"-28 Male 1/4"-20 Male 4"
14-2903 5/8"-11 Male 5/16"-24 Male 4"
14-1212 5/8"-11 Male 1/4"-20 Male 4"
14-1211 5/8"-11 Female 3/8"-24 Male 4"
PSA Disc Holders
Chuck:
Fit PSA disc holder
directly in the chuck (1/8" or 1/4").
For Threaded Spindle:
Remove threaded shank from the PSA disc holder. Using the spin-
dle adapter table, select the correct spindle and fit to the holder.
Part No.
PSA Disc
Diameter
Shank
Diameter
PSA Disc
Female Thread
14-1146 1/2" 1/8" 5-40 female
14-1105 1/2" 1/4" 5-40 female
14-1147 3/4" 1/8" 5-40 female
14-1107 3/4" 1/4" 5-40 female
14-1170 1" 1/8" 5-40 female
14-1110 1" 1/4" 5-40 female
14-1111 1-1/2" 1/4" 1/4"-20 female
14-1112 2" 1/4" 1/4"-20 female
14-1113 3" 1/4" 1/4"-20 female
14-1114 4" 1/4" 1/4"-20 female
Miniature Drill Chucks
For use with Dotco series 12-12.
For adapting right angle grinders with
threaded spindle to drilling and disc sanding
application (with PSA disc holders) and light
grinding tasks.
Shaft
Diameter
Part No.
Assembly Chuck
1/8" 14-1102* 14-0158**
1/4" 14-1104* 14-0168***
6 mm 14-1094 14-0170***
Sanding Disc Cutter
With the aid of a scale, discs with a
diameter of max. 9" can be cut to a diameter of 3" or
4". The double bevel cutting device leaves round cut
edges that do not fray or crumble.
Part No. Description
14-2535 Sanding disc cutter
Replacement Blades
14-2590 Upper blade
14-2591 Lower blade
Wrench
For use with
backing pad nut 14-2118.
Part No. Tool Series
14-2319 5/8"-11 threaded spindle
Nut
For use with Dotco sanders with 5/8"-11
threaded spindle.
Part No. Tool Series
14-2118 5/8"-11 threaded spindle
* NOTE: For 1/4"-28 female thread**
** NOTE: For 5/16"-24 female thread - 1/8" chuck***
*** NOTE: For 3/8"-24 female thread - 1/4" chuck
37. 37
Cleco®
industrial grinders have
been trusted in the industry for
decades.
The design has been imitated
by numerous competitors but its
ruggedness and durability have
never been duplicated.
Introducing the new Cleco®
Heritage 216, 236, and 25
Series, with the latest in
advanced material and
motor technology.
These tools deliver durability,
power, yet are lighter and
more capable than before.
Durable.
Powerful.
Lightweight.
Heritage Series
Industrial Grinders – Heritage Series
NEW
38. 38
Industrial Grinders – Heritage Series
As THE heavy-duty workhorse of the family,
the 25 Series is engineered for serious
material removal. Lightweight, rugged, and
powerful; these tools mean business.
■ Powerful and governed 1.4HP motor (1.0 Kw) for maximum
material removal
■ Lightweight and rugged advanced alloy housing
■ 16 models, including the lightest-weight extended inline
grinders weighing only 3.0 lbs (1.4 Kg)
■ Accommodates up to 1” ( 25mm) Carbide Burrs,
2” (50mm) Mounted Wheels, 7” (180mm) Type 27 Wheels,
to 1.25” (31mm) Cone or Plug Wheels
■ Recognizable in its high visibility Cleco® Orange
Heritage
25 Series
Versatility and ruggedness defines the
236 Series by serving demanding fields
such as foundries, shipyards and other
heavy industries world-wide.
■ Robust and efficient 0.9HP motor (0.7 Kw)
■ Lightweight and rugged advanced alloy housing;
including an ultra-compact angle head
■ 35 variations available to meet any range of performance
needs
■ Accommodates up to 1” ( 25mm) Carbide Burrs,
4” (100mm) Type 1 Wheels, 5” (125mm) Type 27 Wheels,
and 1.25” (31mm) Cone or Plug Wheels
■ Recognizable in its high visibility Cleco® Orange
Heritage
236 Series
Heritage
216 Series
This compact and powerful grinder family has
been copied by many competitors since its
debut 30 years ago. Today, Cleco® brings you
a grinder that is up to 40% lighter and more
efficient than ever.
■ Compact and powerful 0.7HP motor (0.5 Kw)
■ Lightweight and rugged advanced alloy housing
■ 12 variations available to meet any range of performance
needs
■ Accommodates up to 1” ( 25mm) Carbide Burrs,
4” (100mm) Type 1 Wheels, and 4 1/2” (115mm) Type
27 Wheels
■ Recognizable in its high visibility Cleco® Orange
39. 39
Industrial Grinders – Heritage Series
Model Description Termination(1) Abrasive Capacity(2)
Max. free
speed
Power(3) Length Weight SCFM
@F/S
rpm hp Kw in mm lbs kg
HERITAGE 216 SERIES | 0.7HP (0.5Kw)
216GLF-115A-C4 Right Angle Grinder, Front Exhaust 1/4” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
11,500 0.6 0.4 7.1 180 2.4 1.1 25
216GLFC-165A-C4 Right Angle Grinder, Front Exhaust 1/4” Collet 3/4” (19mm) Carbide Burr 16,500 0.6 0.4 9.1 231 1.7 0.8 25
216GLSC-165A-C4 Right Angle Grinder, Side Exhaust 1/4” Collet 3/4” (19mm) Carbide Burr 16,500 0.6 0.4 6.3 160 1.7 0.8 25
216GLF-115A-W3T4 Right Angle Grinder, Front Exhaust 3/8”-24 External Thread 4” (100mm) Type 1 11,500 0.6 0.4 7.1 180 2.7 1.2 25
216GLFB-135A-W3T4 Right Angle Grinder, Front Exhaust 3/8”-24 External Thread 4” (100mm) Type 1 13,500 0.6 0.4 9.6 244 2.1 1.0 25
216GLSB-135A-W3T4 Right Angle Grinder, Side Exhaust 3/8”-24 External Thread 4” (100mm) Type 1 13,500 0.6 0.4 9.1 231 2.4 1.1 25
216GLF-115A-D3T4 Right Angle Grinder, Front Exhaust 3/8”-24 External Thread 4” (100mm) Type 27 11,500 0.6 0.4 7.1 180 2.7 1.2 25
216GLF-115A-D3T45 Right Angle Grinder, Front Exhaust 3/8”-24 External Thread 4 1/2” (115mm) Type 27 11,500 0.6 0.4 7.1 180 2.7 1.2 25
216GLFB-135A-D3T4 Right Angle Grinder, Front Exhaust 3/8”-24 External Thread 4” (100mm) Type 27 13,500 0.6 0.4 9.1 231 2.7 1.2 25
216GLSB-135A-D3T4 Right Angle Grinder, Side Exhaust 3/8”-24 External Thread 4” (100mm) Type 27 13,500 0.6 0.4 9.1 231 2.4 1.1 25
216GLFB-250-C4 Inline Grinder, Front Exhaust 1/4” Collet 3/4” (19mm) Carbide Burr 25,000 0.7 0.5 6.3 160 1.3 0.6 27
216GLSB-250-C4 Inline Grinder, Side Exhaust 1/4” Collet 3/4” (19mm) Carbide Burr 25,000 0.7 0.5 6.3 160 1.3 0.6 27
HERITAGE 236 SERIES | 0.9HP (0.7Kw)
236GLF-115A-C4 Right Angle Grinder, Front Exhaust 1/4” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
11,500 0.8 0.6 7.6 193 2.6 1.2 29
236GLR-115A-C4 Right Angle Grinder, Rear Exhaust 1/4” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
11,500 0.8 0.6 8.3 211 2.1 1.0 36
236GLSC-115A-C4 Right Angle Grinder, Side Exhaust 1/4” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
11,500 0.8 0.6 9.6 244 2.0 0.9 28
236GLFC-165A-C4 Right Angle Grinder, Front Exhaust 1/4” Collet 4” (100mm) Type 1 16,500 0.8 0.6 9.6 244 2.0 0.9 30
236GLR-115A-D3T4 Right Angle Grinder, Rear Exhaust 3/8”-24 External Thread
1” (25mm) Car. Burr, 2” (50mm)
Wheel
11,500 0.8 0.6 8.3 211 2.5 1.1 36
236GLRB-135A-D3T4 Right Angle Grinder, Rear Exhaust 3/8”-24 External Thread
1” (25mm) Car. Burr, 2” (50mm)
Wheel
13,500 0.6 0.4 7.6 193 2.0 0.9 33
236GLF-115A-W3T4 Right Angle Grinder, Front Exhaust 3/8”-24 External Thread 4” (100mm) Type 1 11,500 0.8 0.6 7.6 193 3.0 1.4 29
236GLFB-135A-W3T4 Right Angle Grinder, Front Exhaust 3/8”-24 External Thread 4” (100mm) Type 1 13,500 0.8 0.6 9.6 244 2.0 0.9 29
236GLS-115A-W3T4 Right Angle Grinder, Side Exhaust 3/8”-24 External Thread 4” (100mm) Type 1 11,500 0.8 0.6 8.3 211 2.5 1.1 33
236GLSB-115A-W3T4 Right Angle Grinder, Side Exhaust 3/8”-24 External Thread 4” (100mm) Type 1 11,500 0.6 0.4 9.6 244 2.0 0.9 28
236GLSB-135A-W3T4 Right Angle Grinder, Side Exhaust 3/8”-24 External Thread 4” (100mm) Type 1 13,500 0.6 0.4 9.6 244 2.0 0.9 28
236GLF-115A-D3T4 Right Angle Grinder, Front Exhaust 3/8”-24 External Thread 4” (100mm) Type 27 11,500 0.8 0.6 7.6 193 3.0 1.4 29
236GLFB-135A-D3T4 Right Angle Grinder, Front Exhaust 3/8”-24 External Thread 4” (100mm) Type 27 13,500 0.8 0.6 9.6 244 2.0 0.9 29
236GLR-115A-D3T45 Right Angle Grinder, Rear Exhaust 3/8”-24 External Thread 4” (100mm) Type 27 11,500 0.8 0.6 8.3 211 2.5 1.1 36
236GLRB-135A-W3T4 Right Angle Grinder, Rear Exhaust 3/8”-24 External Thread 4” (100mm) Type 27 13,500 0.6 0.4 7.6 193 2.0 0.9 36
236GLS-115A-D3T4 Right Angle Grinder, Side Exhaust 3/8”-24 External Thread 4” (100mm) Type 27 11,500 0.8 0.6 7.6 193 2.5 1.1 33
236GLSB-135A-D3T4 Right Angle Grinder, Side Exhaust 3/8”-24 External Thread 4” (100mm) Type 27 13,500 0.6 0.4 9.6 244 2.0 0.9 28
236GLF-115A-D3T45 Right Angle Grinder, Front Exhaust 3/8”-24 External Thread 4 1/2” (115mm) Type 27 11,500 0.8 0.6 7.6 193 3.0 1.4 29
236GLR-115A-D3T5 Right Angle Grinder, Rear Exhaust 3/8”-24 External Thread 4 1/2” (115mm) Type 27 11,500 0.8 0.6 8.3 211 2.5 1.1 36
236GLR-115A-W3T4 Right Angle Grinder, Rear Exhaust 3/8”-24 External Thread 4 1/2” (115mm) Type 27 11,500 0.8 0.6 8.3 211 2.5 1.1 36
236GLRE-115A-D5T45 Right Angle Grinder, Rear Exhaust 5/8”-11 External Thread 4 1/2” (115mm) Type 27 11,500 0.8 0.6 7.6 193 3.5 1.6 32
236GLS-115A-D3T45 Right Angle Grinder, Side Exhaust 3/8”-24 External Thread 4 1/2” (115mm) Type 27 11,500 0.8 0.6 7.6 193 2.5 1.1 33
236GLS-115A-D5T45 Right Angle Grinder, Side Exhaust 5/8”-11 External Thread 4 1/2” (115mm) Type 27 11,500 0.8 0.6 7.6 193 2.5 1.1 33
236GLR-115A-D5T45 Right Angle Grinder, Rear Exhaust 5/8”-11 External Thread 5” (125mm) Type 27 11,500 0.8 0.6 8.3 211 2.5 1.1 36
236GEL-240-C4
Inline Grinder, Extended, Side
Exhaust
1/4” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
24,000 0.9 0.7 12.4 315 2.3 1.0 30
236GELR-180-C4
Inline Grinder, Extended, Rear
Exhaust
1/4” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
18,000 0.6 0.4 12.3 312 2.2 1.0 27
236GLF-180-C4 Inline Grinder, Front Exhaust 1/4” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
18,000 0.9 0.7 6.8 173 1.4 0.6 30
236GLF-250-C4 Inline Grinder, Front Exhaust 1/4” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
25,000 0.9 0.7 6.8 173 1.4 0.6 30
236GLR-250-C4 Inline Grinder, Rear Exhaust 1/4” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
25,000 0.9 0.7 7.4 188 1.3 0.6 35
236GLS-180-C4 Inline Grinder, Side Exhaust 1/4” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
18,000 0.9 0.7 6.8 173 1.4 0.6 28
236GLS-240-C4 Inline Grinder, Side Exhaust 1/4” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
24,000 0.9 0.7 6.8 173 1.4 0.6 29
236GLR-180-C4 Inline Grinder, Rear Exhaust 1/4” Collet 4” (100mm) Type 1 18,000 0.9 0.7 7.4 188 1.3 0.6 35
236GLR-200-C4 Inline Grinder, Rear Exhaust 1/4” Collet 4” (100mm) Type 1 20,000 0.9 0.7 7.4 188 1.3 0.6 35
236GLF-250-C6 Inline Grinder, Front Exhaust 3/8” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
25,000 0.9 0.7 6.8 173 1.4 0.6 30
236GLR-180-W3T4 Inline Grinder, Rear Exhaust 3/8”-24 External Thread
1” (25mm) Car. Burr, 2” (50mm)
Wheel
18,000 0.9 0.7 7.3 185 1.8 0.8 35
236GELR-180-P3T
Inline Grinder, Extended, Rear
Exhaust
3/8”-24 External Thread 1.25” (31mm) Cone or Plug Wheel 18,000 0.6 0.4 12.3 312 2.3 1.0 27
236GEL-240-P3T
Inline Grinder, Extended, Side
Exhaust
3/8”-24 External Thread 1.25” (31mm) Cone or Plug Wheel 24,000 0.9 0.7 12.3 312 2.3 1.0 30
Air Inlet: 216G and 236G series =1/4” NPT, 25G series = 3/8” NPT
(1) 1/4” Collet will accommodate a shank size of 7/32” (5.56mm) to 1/4” (6.35mm). Additional collet sizes available as an accessory.
(2) Note: Mounted wheel capacity depends on wheel diameter, thickness and overhang. Consult cutting device manufacturer for speed recommendations.
(3) Note: All tools performance rated at 90psi (6.2 bar)
40. — Inline / Straight
A Angle
Head Type
D Type 27 Wheel
W Type 1 Wheel
C Collet
P Plug
Abrasive Type
3T 3/8”- 24
4 1/4” Collet
5T 5/8”-11
6 3/8” Collet
Termination
25 2-1/2” (63mm)
3 3” (75mm)
4 4” (100mm)
45 4-1/2” (115mm)
5 5” (125mm)
7 7” (180mm)
Guard
— Original
B Second
C Third
Generation
— Standard
F Front
R Rear
S Side
Exhaust Location
Lever Throttle
Motor Speed 100
Extended Neck
Grinder
216 | 236 | 25
Series
43TD—A140—BFLEG236
40
Industrial Grinders – Heritage Series
These tools deliver durability,
power, yet are lighter and
more capable than before.
Cleco Heritage Grinder 25 Series
at work in the steel construction -
compactly and highly competitive.
Model Description Termination(1) Abrasive Capacity(2)
Max. free
speed
Power(3) Length Weight SCFM
@F/S
rpm hp Kw in mm lbs kg
HERITAGE 25 SERIES | 1.4HP (1.0Kw)
25GL-60A-D5T7 Right Angle Grinder, Side Exhaust 5/8”-11 External Thread 7” (180mm) Type 27 6,000 1.2 0.9 10.0 254 5.6 2.5 12
25GL-60A-W5T7 Right Angle Grinder, Side Exhaust 5/8”-11 External Thread 7” (180mm) Type 1 6,000 1.2 0.9 10.0 254 5.6 2.5 12
25GL-77A-D5T7 Right Angle Grinder, Side Exhaust 5/8”-11 External Thread 7” (180mm) Type 27 7,700 1.2 0.9 10.0 254 5.6 2.5 12
25GL-85A-D5T7 Right Angle Grinder, Side Exhaust 5/8”-11 External Thread 7” (180mm) Type 27 8,500 1.2 0.9 10.0 254 5.6 2.5 12
25GL-85A-W5T7 Right Angle Grinder, Side Exhaust 5/8”-11 External Thread 7” (180mm) Type 1 8,500 1.2 0.9 10.0 254 5.6 2.5 12
25GELC-120-C4
Inline Grinder, Extended, Side
Exhaust
1/4” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
12,000 1.4 1.0 14.4 368 3.0 1.4 12
25GELC-180-C4
Inline Grinder, Extended, Side
Exhaust
1/4” Collet
1” (25mm) Car. Burr, 2” (50mm)
Wheel
18,000 1.4 1.0 14.5 368 3.0 1.4 30
25GELC-140-P3T
Inline Grinder, Extended, Side
Exhaust
3/8”-24 External Thread 1.25” (31mm) Cone or Plug Wheel 14,000 1.4 1.0 14.5 368 3.0 1.4 21
25GELC-180-P3T
Inline Grinder, Extended, Side
Exhaust
3/8”-24 External Thread 1.25” (31mm) Cone or Plug Wheel 18,000 1.4 1.0 14.5 368 3.0 1.4 30
25GELC-120-W3T25
Inline Grinder, Extended, Side
Exhaust
3/8”-24 External Thread 2.5” (63mm) Type 1 12,000 1.4 1.0 14.4 368 3.4 1.5 12
25GELC-120-W3T3
Inline Grinder, Extended, Side
Exhaust
3/8”-24 External Thread 3” (75mm) Type 1 12,000 1.4 1.0 14.4 368 3.7 1.7 12
25GELC-140-W 3T3
Inline Grinder, Extended, Side
Exhaust
3/8”-24 External Thread 3” (75mm) Type 1 14,000 1.4 1.0 14.5 368 3.7 1.7 21
25GELC-180-W3T3
Inline Grinder, Extended, Side
Exhaust
3/8”-24 External Thread 3” (75mm) Type 1 18,000 1.4 1.0 14.9 378 3.7 1.7 30
25GELC-120-W3T4
Inline Grinder, Extended, Side
Exhaust
3/8”-24 External Thread 4” (100mm) Type 1 12,000 1.4 1.0 14.4 368 3.7 1.7 12
25GL-120-W3T4 Inline Grinder, Side Exhaust 3/8”-24 External Thread 4” (100mm) Type 1 12,000 1.4 1.0 10.0 254 3.0 1.4 12
25GELC-180-P5T
Inline Grinder, Extended, Side
Exhaust
5/8”-11 External Thread 1.25” (31mm) Cone or Plug Wheel 18,000 1.4 1.0 14.9 378 3.2 1.5 30
Air Inlet: 216G and 236G series =1/4” NPT, 25G series = 3/8” NPT
(1) 1/4” Collet will accommodate a shank size of 7/32” (5.56mm) to 1/4” (6.35mm). Additional collet sizes available as an accessory.
(2) Note: Mounted wheel capacity depends on wheel diameter, thickness and overhang. Consult cutting device manufacturer for speed recommendations.
(3) Note: All tools performance rated at 90psi (6.2 bar)
41. 41
QUALITY
The Cleco® Vertical Grinders are engineered for
maximum reliability. All products are 100% tested
to ensure the highest quality.
Cleco Vertical Grinders require less maintenance
and have more user “up time” to ensure the most
from your investment.
ERGONOMICS
Reduced weight by up to 0,7kg and reduced height by
almost 25mm.
Improved ergonomics with Cleco Vertical Grinders
enable a more efficient usage and higher operator
productivity.
VERSATILITYReversible Throttle Handle and interchangeable
6” (150mm), 7” (180mm), and 9” (230mm) guards.
Cleco Vertical Grinders can be easily and quickly
configured for a variety of user preferences and
applications.
SAFETY
All Cleco Vertical Grinders come standard with
safety lock throttle lever, industrial governor,
and ANSI compliant guards.
Safety is of the utmost importance in any work
environment. Cleco Vertical Grinders meet the
highest safety standards.
For applications
requiring maximum
material removal,
The New Cleco®
Vertical Grinder
is the solution.
Engineered for
heavy-use industrial
applications, this
product is built to
deliver unmatched
productivity and
maximum material
removal.
The Cleco Vertical
Grinder is ideally
suited for all
environments
of heavy metal
fabrication.
Vertical
Grinders
NEW
Vertical Grinders
42. 42
POWER
The Cleco® Vertical Grinders are engineered for
maximum reliability. All products are 100% tested
to ensure the highest quality.
Cleco Vertical Grinders require less maintenance and
have more user “up time” to ensure the most from your
investment.
DURABILITY
Streamlined one piece all metal housing and
handles are engineered for ultimate ruggedness.
Cleco Vertical Grinders can withstand the most
abusive environments.
Vertical Grinders
43. 43
150 mm
2300 W
3100 W
GUARD
Options
180 mm 230 mm
Product Specifications
MODEL EXTERNAL THREAD ABRASIVE CAPACITY
MAX. FREE SPEED POWER HEIGHT WEIGHT AIR
INLET
(NPT)
AIR CONSUMPTION
FREE SPEED
(l/s)rpm W mm kg
2300 Watt SERIES
3060AVL-06 5/8” - 11 External Thread 6” (150mm) Type 11 6000 2300 175 4,6 1/2” 9
3060AVL-07 5/8” - 11 External Thread 7” (180mm) Type 27 6000 2300 175 4,4 1/2” 9
3060AVL-09 5/8” - 11 External Thread 9” (230mm) Type 27 6000 2300 175 4,7 1/2” 9
3100 Watt SERIES
4060AVL-06 5/8” - 11 External Thread 6” (150mm) Type 11 6000 3100 208 5,3 1/2” 13,7
4060AVL-07 5/8” - 11 External Thread 7” (180mm) Type 27 6000 3100 208 5,0 1/2” 13,7
4060AVL-09 5/8” - 11 External Thread 9” (230mm) Type 27 6000 3100 208 5,4 1/2” 13,7
44. 44
Angle Grinders
For applications
requiring maximum material
removal and ergonomics,
the new Cleco® 1660 and
2260 Angle Grinders
are the solution.
Engineered for
heavy-use industrial
applications, this product
is built to deliver unmatched
productivity from an
angle grinder.
1660 & 2260
Angle Grinders
-Reversible Throttle Handle
-Dual Auxiliary Handle positions
-Full range of guards to accommodate all common abrasives
-Rotatable exhaust
Cleco Angle Grinders can be easily and quickly configured
for a variety of user preferences and applications.
VERSATILITY
SAFETY
The Cleco® Angle Grinders are engineered
for maximum reliability. All products are
100% tested to ensure the highest quality.
Cleco Angle Grinders require less maintenance
and have more user “up time” to ensure the
most from your investment.
QUALITY
All Cleco Angle Grinders come standard with safety lock
throttle lever, industrial governor, and CAGI compliant guards.
Safety is of the utmost importance in any work environment.
Cleco Angle Grinders meet the highest safety standards.
2260
45. 45
Angle Grinders
-Streamlined Angle Head
-All metal housings
-Advanced spiral bevel gears
-Reinforced auxiliary handle
Cleco Angle Grinders withstand
the most abusive environments
with superior life.
DURABILITY
1.2kW or 1.6kW vane motors
are engineered for maximum
sustained power.
Cleco Angle Grinders provide
maximum power to generate
maximum material removal.
POWER
-Dual auxiliary handle positions
-Ergonomic designed throttle handle
-“Weight Forward” motor architecture
Improved ergonomics with Cleco Angle Grinders enable
a more efficient usage and higher operator productivity.
ERGONOMICS
1660
46. 46
Product Specifications
6”
(150 mm)
7”
(180 mm)
5”
(125 mm)
4”
(100 mm)
4½”
(115 mm)
1,6 kW
1,2 kW
Guard options
MODEL DESCRIPTION
MAXIMUM
FREE SPEED
POWER* OUTPUT CONFIGURATION HEIGHT** WEIGHT AIR
IN-
LET
m³/h
rpm kW TERMINATION Abrasive Size Type 27 Type 27/42 Type 27/29 Type 1/41 mm kg
1.2kW SERIES
1660AGL-04 Right Angle Grinder 12,000 1.2 3/8”-24 External Thread 4” (100mm) X X X 68.6 2.0 1/2” 37.2
1660AGL-45 Right Angle Grinder 12,000 1.2 5/8”-11 External Thread 4.5” (115mm) X X X X 68.6 2.0 1/2” 37.2
1660AGL-05 Right Angle Grinder 12,000 1.2 5/8”-11 External Thread 5” (125mm) X X X X 68.6 2.0 1/2” 37.2
1660AGL-05-M14 Right Angle Grinder 12,000 1.2 M14 External Thread 5” (125mm) X X X X 68.6 2.0 1/2” 37.2
1.6kW SERIES
2260AGL-06 Right Angle Grinder 8,400 1.6 5/8”-11 External Thread 6” (150mm) X X X 73.7 3.3 1/2” 57
2260AGL-07 Right Angle Grinder 8,400 1.6 5/8”-11 External Thread 7” (180mm) X X X 73.7 3.3 1/2” 57
*All tools performance rated at 6.2 bar
**Height measured over spindle
47. 47
DOTCO Drills Overview
Dotco® drills are used daily in applications ranging from aerospace to oil
fields and refineries. Three styles are available: pistol grip, straight handle
(straight drills) and right angle models (right angle drills). Drills in this sec-
tion have a power of between 0.3 and 0.9 HP. Additional grips are also
available for some models.
Parts Interchangeability
Tool maintenance can be both time-consuming and expensive. For this
reason Dotco products have been developed with a high level of inter-
changeability of spare parts. As fewer spare parts are required for the re-
pair of our tools, the inventory of necessary parts can be reduced and
the repair of the tools simplified.
The principle is simple – precision products can be manufactured with
precision manufactured parts. Irrespective of whether a spindle, a drill
chuck, a motor or an angle head, our parts are manufactured from the
best materials and with the most accurate tolerances. You will under-
stand why we are proud of the 0.0005" runout on our clamping tools.
Precision Manufactured Parts
Latest Ergonomics -
Adapted to the Human Hand.
The Dotco drill has long been valued as a workhorse in industry for demanding, repeated precision requirements in today's
workbenches. During further development the drill has been extensively re-designed and ergonomically designed. Dotco drills
offer more comfort and better productivity, and at the same time ensure less fatigue, risk of injury and lost working time. Of
course, we have also adapted their performance to the new look.
48. 48
DOTCO Drills - Advantages
A Wonder of Technology and
Ergonomics
We have been able to make these extraordinary improve-
ments thanks to new technology. Prototypes are now
available quickly due to our in-house design platform so
we can develop models in real time, provide prototypes
to users and then further refine the ergonomic and perfor-
mance criteria with their feedback.
The handles for the series 14 are of oval design, as it is
this shape that fits the human hand better. The tool lies
securely in the hand.
Our development work has also resulted in the integration of a rubber grip for better temperature control, as compressed air in
the metal housing makes the tool appear cold and reduces speed and efficiency.
In addition, the objective is direct force transmission so that the operator can use the tool with the greatest possible control,
the greatest possible direct force, the lowest possible angular force and the lowest possible fatigue at the wrist. For this reason
we have developed drills with ergonomic finger and thumb guides. And for this reason we have also fitted a protective lip un-
der the trigger so that the other fingers are kept safely away from the trigger function.
It is only necessary to press the trigger gently. The trigger mechanism comprises a valve with a pressurised tip. As soon as the
trigger resistance is overcome, you can start working.
Full feathering is achieved
with the aid of our valve
design with the pressurised
tip for speed control during
drilling.
Low noise levels increase the ease of
use of the tool.
The trigger only
needs to be pressed
gently to operate.
Protective lip under the trigger
keeps the other fingers safely
away from the trigger function.
The design features double ball bearings for the drive spindle - pre-loaded
to ensure longer bearing service life and better spindle control. Vibration
and runout are reduced.
The proven motor and gear design is well
balanced. Vibration is reduced and the
general service life of the tool increased.
Rubber grip provides
thermal protection, isolates
vibration and in this way
increases comfort.
Each tool is individually checked,
aligned and adjusted on our work-
bench to reduce the runout. Vibration
is reduced to a minimum.
Gears are manufactured from steel alloy
and heat treated. Fixed casings ensure
low vibration operation.
Ergonomically important finger and thumb guides fit
well in the hand and aid control.The housings are manufac-
tured from robust yet light
industrial aluminium.
Handles are shaped to the
human hand. They are flat
or round depending on the
requirement.The handles for the series 14 are of oval design, as it is
this shape that fits the human hand better. They are flat
or round depending on the requirement and therefore fit
securely in the hand.
49. 14CF
14CS
14CN
15LF 15-14
49
DOTCO Drills
500 – 28500 rpm
220 Watt – 300 Watt
■ Large selection of tools for your ap-
plication
■ Rear exhaust
■ Some models available with angle head
■ Ergonomically important finger and
thumb guides aid control
330 – 29000 rpm
300 Watt – 670 Watt
■ Non-reversible
■ Ergonomically important finger and
thumb guides aid control
■ Excellently suited to
aerospace, metal
and wood working
