01) CP Training-STARDOM Introduction.pdf

| Document Number | June 1, 2017 |
© Yokogawa Electric Corporation
1
STARDOM Introduction
Ng Chye Wee
Yokogawa Engineering Asia Pte Ltd Network Based Control System

2
Agenda
1. Basic of STARDOM and its positioning
2. STARDOM New E2Bus Module-Architecture
Solution for Wide Area Distributed IO System
3. FCN-500 Introduction

3
Basic of STARDOM and its
positioning

4
STARDOM
Network Based Control System
STrategic ARcher for new business DOMain

5
STARDOM Installation Map
DO NOT DISTRIBUTE
DO NOT DISTRIBUTE
NORTH and CENTRAL
AMERICA
Africa
Asia
Oceania
Middle
East
South
America
Europe
EUROPE
AUSTRIA(25)
BELGIUM(10)
BOSNIA AND
HERZEGOVINA(5)
SWITZERLAND(3)
CZECH(5)
GERMANY(17)
SPAIN(12)
FRANCE(246)
UNITED KINGDOM(102)
GREECE(65)
HUNGARY(122)
IRELAND(1)
ITALY(23)
LUXEMBOURG(2)
NETHERLANDS(449)
NORWAY(2)
POLAND(111)
PORTUGAL(14)
ROMANIA(33)
RUSSIA(1578)
SERBIA(1)
SLOVAKIA(1)
SLOVENIA(8)
UKRAINE(10)
AFRICA
MOROCCO(8)
ALGERIA(611)
EGYPT(256)
KENYA(1)
LIBYA(3)
MAURITIUS(1)
NIGERIA(11)
SUDAN(2)
TUNISIA(2)
TANZANIA(16)
SOUTH AFRICA(82)
MIDDLE EAST
UAE(488)
BAHRAIN(1666)
IRAN(200)
IRAQ(29)
KUWAIT(93)
OMAN(350)
QATAR(101)
SAUDI ARABIA(5506)
SYRIAN(16)
TURKEY(11)
YEMEN(126)
BOLIVIA(6)
JORDEN(2)
GHANA(10)
OCEANIA
AUSTRALIA(3190)
NEW ZEALAND(300)
ASIA
BANGLADESH(129)
BRUNEI(2)
CHINA(2903)
HONG KONG(7)
INDONESIA(135)
INDIA(831)
JAPAN(5944)
KAZAKHSTAN(160)
KOREA(109)
SRI LANKA(2)
MALAYSIA(70)
PAKISTAN(5)
PHILIPPINES(10)
SINGAPORE(800)
THAILAND(347)
TURKMENISTAN(6)
TAIWAN(29)
VIET NAM(65)
SOUTH AMERICA
ARGENTINA(364)
BRAZIL(367)
CHILE(34)
COLOMBIA(130)
ECUADOR(1)
PERU(130)
VENEZUELA(50)
CANADA(97)
UNITED STATES (1069)
MEXICO(5)
(As of March 2020)
More than
30,000 units
over 78 countries
* Based on the delivered number of CPU Module(NFCP501/502,NFCP050,NFCP100) and FCJ

6
STARDOM –Hybrid PLC
Hybrid
PLC
PLC
DCS

7
Yokogawa’s Controllers Environment
Small
Large
Scale
(I/O
Size)
PA (Process Automation) FA (Factory Automation)
Redundancy Function No Redundancy Function Compact Type
Modular Type (Building Block)
UT Advanced
Centum VP
FA-M3R
Stardom
UT Advanced

8
STARDOM Components
2
Types
Modular & Redundancy-enabled
Field Control Node
Wide Temperature Range
Low Power Consumption
Modular model
• I/O modules max.79
• Up to 9 I/O units
• Redundant CPU/Power available
• 110/220VAC, 24VDC available
Low power consumption model
• Low power (Typical 2.1W)
• 41 I/Os embedded
• 3 additional I/O slots
• -40 to +70 degC
Long Base Type
• Redundant Power Module

9
STARDOM Controllers
Compact
design
• Compact footprint of STARDOM controllers gives significant
cost reduction especially in remotely distributed and
hazardous locations.
• Additional cost savings in duplexed configuration where
CPUs are mounted on the same base plane thus does not
require separate racks or panels.
9

10
STARDOM Key Features
Integration
Network
recovers
For highly reliable communication
Network
Fail
Trend stops
Trend Value and time stamp
are stored to event buffer on
controller.
Network
Recover
When network recovered,
FAST/TOOLS read event buffer
for recovering Trend Graph with
buffered value and time stamp.
Trend recovers
Time ->
• Controller Event Buffer realize high reliable
communication for bad network condition.
• FAST/TOOLS can handle event buffer for
recovering Trend Graph.
event buffer
Value
10

11
Openess &
Connectivity Integration.
Seamless
Modbus
Serial
HART
FOUNDATION Fieldbus
Industrial use
surveillant Camera
Graphic Panel
Card Reader
Supports a wide range of
fieldbus protocols
■ FOUNDATION fieldbus H1, HART,
Modbus, PROFIBUS-DP, CANopen, RS-
232/422/485
Rich SCADA
communication
■ DNP3, Modbus, OPC available
using CPU ports
■ Eliminates need to invest in
communication modules and
communication gateways
11

12
Seamless
• FAST/TOOLS SUPPORTS STARDOM native
communication.
• Process control Related Graphics(Faceplate,
Tuning Panel, Controller Status) are
automatically made on just by reading
STARDOM definition
Controller health check window
Faceplate window
Tuning window
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Integration

13
Reliable
Highly
DCS inherited high reliable design
- ECC memory on CPU Module
- No Chip on base board
- No Fan Architecture
Key Component Redundancy
- Base, CPU, Control Network, Expansion
module, Expansion bus
RAS Feature embedded
- CPU status, temp,
internal bus
- Analog input module
detects disconnection
and short circuit by
checking loop status
RAS: Reliability, Availability and
Serviceability

14
Maintenance
Easy
Application, data are automatically
copied to stand-by side
CPU Replace
IO Replace
Remove terminal block for disconnecting
field wirings.
(No need to disconnect each field wiring)
IO definition automatically copied
Tools not required
Hot Swappable Modules
Replace New I/O module and
attach terminal block.
• Hot swap function enables module
replacement without stopping
control.
14

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Ease
of Engineering &
Maintenance
• Supports high quality software parts or templates that reduces engineering efforts
and improved reusability.
• Utilizes global standard IEC 61131-3 (five programming languages).
• Tag-based definitions simplify engineering and re-mapping of tags or memory
address assignments are not required.
• Supports Function Block Diagram, Ladder Diagram, Structured Text, Instruction List
and Sequential Function Chart
Function
Block
Diagram
(FBD)
Ladder
Diagram
(LD)
Sequential
Function
Chart
(SFC)
Structured
Text (ST)
Instructio
n List
(IL)
15

16
Stardom New Features (E2bus)
E2 bus
Interface Module

17
E2 bus
Interface Module
1
2
3
4
5
6
7
8
With one CPU module,
the maximum number
of units that can be
controlled is three times
greater (9 units), and the
maximum number of modules
is 79.
2
4
7 9
or
9

18
Duplex bus High environmental Resistance
(-20 to 70 Deg C)
E2 bus

19
Stardom New Features (Wireless I/O)
FN110
Field Wireless
Communication
Module
LN90
Interface Adapter
#1
#2
#20
500 m

20
Stardom New Features (Wireless I/O)
Wireless communication Specification
Protocol ISA100 WirelessTM (IEEE802.15.4)
No. of Wireless devices Max. 20 units
Topology Star
Reachability Up to 500 m distance
Update time 1, 2, 4, 8, 16, 30sec, 1, 2, 5, 10, 20, 30, 60min

21
FCN-500 Hardware Configuration

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IO
Module
Power
Supply
Module
Power
Supply
Module
FCN-500 Configuration
 Duplex Power & CPU Module, 1 node
FCN-500
CPU
Module
FCN-500
CPU
Module
IO
Module
IO
Module
IO
Module
IO
Module
IO
Module
1 2 3 4 5 6
IO
Module
IO
Module

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FCN-RTU Hardware Configuration

24
IO
Module
IO
Module
Power
Supply
Module
FCN-RTU
CPU
Module
3
IO
Module
1 2
IO
Module
IO
Module
Power
Supply
Module
Power
Supply
Module
FCN-RTU
CPU
Module
IO
Module
IO
Module
IO
Module
IO
Module
IO
Module
3 4 5 6
IO
Module
FCN-RTU Configuration
 Long Base
 Duplex Power
1 2 7 8
 Short Base
 Single Power
One Base Unit only, no expansion

25
Applications and Industries

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Broad Range of Applications and Industries
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Energy
• Geothermal
Well
Monitoring
• Solar
Thermal
• Power
Monitoring
• Wind
Turbine
SCADA
• Heat/CO2
Fiscal
Metering
Oil & Gas
• Offshore/On
shore
Production
• Water
Injection
• Terminal
Automatio
• Oil/Gas
Pipeline
• NG
Distribution
Lube Oil
Recovery
• Metering
• Dispensing
Station
Water
• Water/Wast
ewater
Treatment
• Distribution
• Irrigation
• Flood
Warning
System
• Sludge
Incineration
• Water Gate
Valve
Control
• District
Metering
Area
Chemical
• Poilymer
Ratio
Mixing
• MSG
• Alcohol
Plant
• MMA
Synthesis
• Ammonia
pipe leak
detection
• Air
Separation
• Bakelite
Powder
Mining
• Materials
Handling
System
• Crushing
• Ore
Grinding
• Flotation
• Leach &
CIL
• Tailing,
Dewatering
• Acid Wash,
Elution,
Refining
• Dispensing
Bays

27
Broad Range of Applications and Industries
27
Iron &
Steel
• Weighing
Control &
Monitoring
• Rotation
Rack
• Coke Oven
• Continuous
Casting
• Reheat
Furnace
• Various
Utilities
Transportation
• Power Monitoring
• Interface to GIPAM
(diGital Integrated
Protection &
Monitoring
Equipment)
• Tram location
monitoring
• Traffic
Management
System
Paper
• Water
Extraction
• Paper
Compressor
skid
• Screening
• Washing
• Bleaching
• Effluent
Treatment
Other
Applications
• Distillery
• Starch
Production
• Centrifugal
Control
• Cyber Sea
• Milk Production
(Pasturisation)
• Protein
Extraction
• Flare Control
• Aviation
• Environment
Monitoring

28
Applications For Remote Autonomous Processes
28
Intelligent RTU/PLC
Intermediate Oil Storage
Annotation
Gas Dehydration
Annotation
Block Valve Stations
Annotation
Small Compressor Stations
Annotation
Reduction/Metering
Annotation
Oil / Gas Separators
Annotation
Line Heaters
Annotation
Nitrogen Injection
Annotation
Interlock on Pig/Scraper
Annotation
Loading Terminals
Annotation

29
STARDOM’s New E2Bus
Module – Architecture
Solution for Wide Area
Distributed IO System

30
Concept of FCN-500 Extension Bus Enhancement
30
In 2016, the STARDOM PLC FCN-500 was released with the concept of
“Faster, Stronger Smarter.” Now, the FCN-500 is scalable with a new
extension bus, the E2 bus. With the new E2 bus, the powerful CPU
module of the FCN-500 demonstrates its true value.

31
FCN-500 Extension Bus Enhancement Overview
 E2 bus, a new extension bus for the FCN-500
 Features
 Applicable to large system
 Three times the max. number of I/Os
 Distributed I/O
 Transmission distance extended
 Flexible arrangement
 Select from various sizes of base module
 High reliability
 Redundant bus
 High maintainability
 Online module exchange
 RAS Information
 High environmental resistance
 Withstands temperatures from -20 to 70 ℃
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Note: The E2 bus cannot be used together with an existing SB bus repeat module.
E2 bus interface
module

32
E2 Bus: List of Newly Released Models
32
Product Model Overview
E2 bus interface module N2EB100 Extends the FCN-500 unit
Base module (short, for E2 bus)
(alias: Short base module)
N2BU051
Base module with available 5
slots for the FCN-500 E2 bus
Base module (compact)
(alias: Compact base module)
N2BU030
Base module with available 3
slots for the FCN-500 E2 bus

33
E2 Bus Interface Module
 Newly released: E2 bus interface module
 Used to extend units of the FCN-500
 Model: N2EB100
 Master and slave function in a
single module
 2 modules required for
duplex bus configuration on one
base module
 Off-the-shelf cable and connector
 UTP straight cable CAT5e or higher
 Ethernet cable
 RJ-45 connector
33
Unit number setting (rotary switch)
1: Control unit (master module)
2–9: Unit number of extension unit
(slave module)
Front of module
PORT2/DOWN
Master module: Used as the second line
Slave module: Connects to the
downstream unit
PORT1/UP
Master module: Used as the first line
Slave module: Connects to the upstream*
unit
Upstream unit
Downstream unit
* Upstream towards master module

34
E2 Bus Feature: Supports Large Systems
 Three times the maximum I/Os of the SB bus system
 Max. number of extension units: 8
 Max. number of I/O modules: 79 (with single CPU and single E2 bus)
 68 modules with duplex CPU and duplex E2 bus
 The number of CPU modules can be reduced for large systems
 The powerful CPU can handle larger systems within a short task period
 Reduced hardware and engineering costs
34
Max. I/O configuration example CPU load comparison between NFCP100 and NFCP50x
（duplex CPU）
SB bus
(3 units)
E2 bus
(9 units)
Former CPU
(NFCP100)
＋ SB bus
NFCP501/502
+ E2 bus
Task period 100 msec
AI 96 288
AO 32 96
DI 256 768
DO 256 768
PID loop 32 96
Total I/O 640 1920
CPU load 69% 22% 57%
Recommended to
be less than 60 %

35
E2 Bus Feature: Distributed I/O
 Transmission distance between units: 100 m
 Max. total transmission distance per line: 800 m (with 8 extension units)
 Extension units as remote I/O
 Greatly reduces wiring cost compared with wiring all signals to the control unit
35
Extension units can be distributed across
control panels or buildings.
SB bus
Max. 8 m / line
E2 bus
Max. 100 m / between units
100m
8 m
First line
Second line
Control unit

36
Option: Fiber Optic Cable Conversion
 Convert the system from Ethernet cable to fiber optic cable
 Using third parties’ media converters (repeater type) and fiber optic cable
 Extends the transmission distance
 Max. total transmission distance: 5 km per line
* Transmission distance between media converters follows the converter specification.
 Eliminates the effects of noise on the cable
36
Note: Refer to the Yokogawa Web site below (registration required) for the verified media converters.
“System Requirements” => “Verified Peripherals ”page in the “YOKOGAWA Partner Portal STARDOM” site.
https://partner.yokogawa.com/global/member/rtu/peripheral/index.htm
Refer to the TI 34P02Q91-01E “FCN/FCJ Installation Guide” for installation precautions.
Ethernet cable
Ethernet cable
Fiber optic cable
Media converter Media converter
Water intake
Water treatment plant

37
System configuration example using fiber optic cable
37
example
Ethernet cable Fiber optic cable
2 km
Out of support example
Only a pair of media converters can be used
between two units.
The total transmission distance per line must be within 5 km.
3 km
The distance between media converters must be within the converter
specification.
* For the verified converters, the distance is up to 2 km. (As of April 2018)
Media Converter
Total distance of first line: 4km
2 km
Total distance of second line: 5 km
1 km 2 km 2 km
Total distance of second line: 6 km
【2. Release Information】
2㎞ 2㎞ 1㎞
1㎞
Media converters must be no more than 3 pairs per line.

38
E2 Bus Feature: Flexible Arrangement
 Select from various sizes of base module
 Compact (new), short*1, and long base modules can be used as both control and
extension units depending on the installation space and/or required number of I/Os
 E2 bus can be duplexed*2
 2 lines of daisy-chain connection
 Each of two E2 bus master module ports can be used as a separate line
 With 2 lines, up to 8 extension units can be connected (or all 8 units on 1 line)
*1 Please use the N2BU051 (new) as a short base module. The NFBU050 does not support the E2 bus.
*2 When the compact base module is used as a control unit, the E2 bus cannot be duplexed.
38
Space in the control panel can be used effectively by selecting the appropriate base module
Control unit
First line extension units
Second line extension units
System configuration example
Master module

39
E2 Bus Feature: High Reliability
 Duplex configuration
 Operation can be continued even if the E2 bus interface
module or cable fails
Note: If the power to the extension unit goes off, communication to the
downstream extension units is also lost
Option of the duplex bus
Ring like topology is available by connecting 2 busses
in the opposite direction
Even if the power to one extension unit goes off, the connection
between the control unit and the other units can be maintained.

40
E2 Bus Feature: High Maintainability
 Same FCN-500 Maintainability
 Remote I/O modules have the same maintainability as conventional I/O modules
 I/O modules and E2 bus interface modules are hot-swappable
 System information
40

41
E2 Bus Feature: High Environmental Resistance
 Ambient temperature range of the E2 bus interface module: -20 to 70℃
 Unit extension and remote I/O distribution are possible in harsh environments
41
SB bus
The control unit by itself supports a
temperature range of -20 to 70℃
In case of multiple unit configuration,
the temperature range is 0 to 55℃
E2 bus
Even with multiple unit configuration, each
unit supports the wide temperature range of
-20 to 70℃
*Ambient temperature range of all the modules in the unit must be
-20 to 70℃. Some modules have installation restrictions.

42
1 slot for
power supply
Short Base Module for E2 Bus
 Added short base module for E2 bus
 Model name: N2BU051
 NFCP501/NFCP502 + E2 bus configuration is
available
 Works as either control or extension unit
 Same size as existing short base module
 The NFBU050 is mainly used as a low power
consumption, high environmental resistance base
module for the FCN-RTU CPU
42
Base module (short) Base module (short, for E2 bus)
Model NFBU050 N2BU051
Current consumption 25 mA 35 mA
Available CPU NFCP050, NFCP100, NFCP501, NFCP502 NFCP501, NFCP502
Internal bus redundancy × ○
E2 bus support × ○
Ambient temperature range -40–70℃ (only with NFCP050) -20–70℃
Short base module key spec comparison
5 slots for CPU, I/O and
E2 bus I/F modules
Seal for identification

43
Compact Base Module
 Added new compact base module to the FCN-500 *1 lineup
 Model name: N2BU030
 Compact size with 3 slots
 E2 bus is available
 Works as small footprint control unit or remote I/O
 Duplex E2 bus is available for extension units*2
 Can be used for FCJ  FCN-500*3 replacement
 Same width as FCJ*4
43
FCJ
1 Slot for
power supply
3 slots for CPU, I/O
and E2 bus I/F modules
*1 NFCP050 (FCN-RTU) is NOT available. Future support is under consideration.
*2 Duplex E2 bus is NOT available as a control unit.
*3 Deeper than the FCJ. Not all FCJs can be replaced due to differences in I/Os.
*4 When replacing panel mounted FCJ, the mounting hole for the FCJ can be utilized.
See TI 34P02Q91-01E “FCN/FCJ Installation Guide” for the detail.
Compact base module
Control unit
Extension unit
Comparison with FCJ

44
Introduction of FCN500

45
STARDOM Release
R3.30/R7.20
(March, 2013 FD)
R3.20/R7.10
(June, 2012 FD)
- New modules for power
/ upstream market
- IT security
- New FCN CPU release
- Engineering tool
enhancement
R3.50/R7.40
(2015/6 FD)
New FCN-500 CPU release
■Higher performance
■Simplified operation
■Higher reliability
- FCN/FCJ enhancement for
upstream market
- VDS viewer enhancement
- FCN-RTU enhancement for
upstream market
- PC environment enhancement
R3.40/R7.30
(Software FD: Mar., 2014)
(Hardware FD: May, 2014)
- Communication function
enhancement
- Enhancement for upstream market
- PC environment enhancement
STARDOM Renewal
Engineering tool enhancement
■Logic Designer enhancement
R4.02/R7.50
(2016/4 FD)
※R4.01 is for specific
customers

46
FCN-500 CPU Module
 Newly released models
 NFCP501（with 2 Ethernet ports）
 NFCP502（with 4 Ethernet ports）
（In this presentation, “NFCP500” refers to the NFCP501 and NFCP502）
 Features
 Higher performance
 Faster CPU
 More networks
 High speed communications
 Higher reliability
 Wider operation temperature coverage
 Heightened protection
 Improved file system
 Simplified operation
 Simplified quotation
 Shortened startup time
 Simplified redundancy
 PC-less maintenance
Faster
Stronger
Smarter
Strengthens your core
competencies!

47
FCN-500 CPU Module Appearance
Battery
CPU cover
Same size as NFCP100
Switches and LED for
maintenance operations
Ethernet ports 3 and 4
(NFCP502)
SD card slot
Wire lock hole
SD LED
Without CPU cover

48
Comparison Between NFCP500 and NFCP100
Item NFCP501/NFCP502 NFCP100
CPU Atom E3815 1.46 GHz MMX-Pentium 166 MHz
Memory Main 256 MB* with ECC 128 MB with ECC
Static
RAM
2 MB with ECC, backed up by battery
(retained data area: max. 700 KB)
1 MB with ECC, backed up by battery
(retained data area: max. 410 KB)
System card No need 1 slot (CF)
Removable media 1 slot (SD), for maintenance
Verified SD Memory Cards :SanDisk
SDSDXS-016G, SDSDB-008G, SDSDB-004G
-
Serial port RS-232-C, 1 port <-
Network I/F 1000/100/10 Mbps Ethernet, 4 ports
(NFCP502) or 2 ports (NFCP501)
100/10 Mbps Ethernet 2 ports
Battery Li battery (online exchange available) Li battery (online exchange unavailable)
Duplex configuration Available (without dedicated license) Available (with dedicated license)
CPU cover With wire key hole -
Ambient temperature
(Operation)
0° to 55°C (standard type)
-20° to 70°C (extended temperature
range type)
0° to 55°C

49
Comparison Between NFCP500 and NFCP100 (Function)
Software NFCP
500
NFCP
100
Remarks
Basic Functions
Control, engineering functions OK OK IEC61131-3, Logic Designer (IEC engineering tool)
Java functions △ OK WWW server, e-mail, FTP client/server, logging, user Java
application development environment using PPP functions
Option Functions
APPFs 1 OK OK (With Standard Functions)
Communication: FA-M3, MELSEC, SYSMAC, Modbus, DNP3
(With Extended Functions)
In addition to the above APPFs, PAS and Gas Flow
Calculation*1
APPFs 2 *2 ー OK SAMA, General, Temperature controller communication, Power
monitor communication, Boiler control, Boiler auxiliary control
InfoWell △ OK Web application, E-mail application, Graphic, Logging
User application development kit △ OK Java application development kit
Webmetry basic library △ OK Libraries creating web-based monitoring applications
OK: Ready △:Future plan ー: No release plan
*1 Excluding parameter setting window and report file functions (logging)
*2 These APPFs will be opened as samples to ensure compatibility with the NFCP100

50
Simplified Setup and Maintenance
 Current challenges of FCN-100/FCJ
 Because of the complicated license system, making estimates and
product setup are burden for sales persons or engineers.
 Difficulty of making estimates
 Engineer’s hesitation due to complicated setup procedures
 High total cost by adding license fee for each
In order to solve the above challenges,
controller software licenses are bundled in
advance.

51
Simplified Quotation Process
CPU
Base, PU,
IO
CPU
オプション
ライセンス
Basic
Software
License
Select basic license
Previous CPU
(NFCP100,NFJT100)
New CPU
(NFCP500)
Easy quotation process
Simple, easy to understand
オプション
ライセンス
Option
license
Base, PU,
IO
PAS
FA-M3
MELSEC
SYSMAC
Modbus
DNP3
AGA
Single
Duplex
[Basic license]
[Option license]
・・・
[HW]
CPU
Base
PU, IO,
…
Select option
licenses
Select CPU
type only
Select HW
[HW]
CPU
(Extended)
Base
PU, IO,
…
No need to select licenses
* These licenses and basic software
are embedded in HW in advance.
Embedded
licenses
CPU
(Standard)

52
STARDOM Release
 Software licenses are selectable
by suffix code
 NFCP50x-Sxx: Standard functions
 IEC61131-3 based controller with
communication functions
 NFCP50x-Wxx: Extended functions
 In addition to the standard functions,
PAS, Gas Flow Cal., InfoWell (future)
Caution: licenses cannot be added later on. If you
are not sure about the licenses to be used, the
extended functions model is recommended.
 Common functions
 CPU module duplex, SNTP server/
client, and FOUNDATION Fieldbus
module duplex are configurable.
APPF
NFCP50x-
Sxx
(Standard)
NFCP50x-
Wxx
(Extended)
PAS － ○
FA-M3 comm. ○ ○
MELSEC comm. ○ ○
SYSMAC comm. ○ ○
Modbus comm. ○ ○
DNP3 comm. ○ ○
Gas Flow Cal. － ○(*1)
InfoWell － △
Others(*2) ーー
○: Support, －: No support, △：Future plan
*1. AGA logging and web setting windows are not
supported at release time
*2. APPFs below are out of support and opened as samples
to ensure compatibility with the NFCP100
SAMA, General, Temperature Controller
Communication, Power Monitor Communication,
Boiler Control, Boiler Auxiliary Control

53
Simplified Redundancy
 For duplex CPU module configuration, just install 2 of the same
CPU modules.
 Simple select checkboxes on the Resource Configurator and set DIP
switches on the base module.
 Restriction on duplex CPU configuration
 Modules must be of the same type and suffix code of CPU module.
A paring of the NFCP501 and NFCP502 is not allowed for duplex CPU.
Bundled basic software license is common for single and duplex
CPU module configuration
Same type of
modules

54
Simplified Redundancy
 For duplex CPU module configuration, just install 2 of the same
CPU modules.
 Simple select checkboxes on the Resource Configurator and set DIP
switches on the base module.
 Restriction on duplex CPU configuration
 Modules must be of the same type and suffix code of CPU module.
A paring of the NFCP501 and NFCP502 is not allowed for duplex CPU.
Bundled basic software license is common for single and duplex
CPU module configuration
Same type of
modules

55
Simplified Setup
License
files
＜ Previous CPU (NFCP100,NFJT100) ＞＜ New CPU (NFCP500) ＞
No need to set up licenses
License must be set up
Download license files for
every FCx
STARDOM
License Server (web)
Order ID
sheet
Web site access
-> Input order ID
information
Download license to each FCx
Set IP address
Set IP address
Setup is much more efficient

56
Easy Maintenance : Battery Replacement
 Hot-swapping battery
 The battery can be removed and installed from the front side of the CPU
module
 The battery can be replaced without stopping control
New CPU detects the discharged battery
A system alarm will be generated
Previous
CPU
(NFCP100)
New CPU
(NFCP501, NFCP502)
The battery is
on the back-side

57
Faster CPU
 5 times faster than the previous model
 A faster CPU means faster processing
 Turbomachinery
 Compressors
 Conveyors
 Flow calculation
 Wind power generation, etc.
 Various solutions can be implemented in addition to complicated
control applications
0 20 40 60 80 100 120 140 160
NFCP100
NFCP500
I/O処理時間
SRAMアクセス
PID演算
Room for additional solutions*
■ I/O access
■ SRAM
access
■ PID Calc.
(CASE Study: 120 PID loops with 150 msec scan rate on redundant CPU)
28 ms
141 ms
CPU load
NFCP500 19%
NFCP100 95%
* Environments for additional solutions will be provided in the future.

58
Network Interface Enhancement
 New model with 4 Ethernet ports: NFCP502
*Dual redundant network between an FCN and FAST/TOOLS can be
used with any combination of ports of the NFCP502
 Enhanced communication speed
 Up to 1 Gbps
Port Functions
1, 2
・ Dual redundant control network can be used (between
several FCN/FCJ units, and between an FCN and VDS
*）
・ Single and separated configurations are also available
3,4
・ For separated networks
Port 1
Port 2
Port 3
Port 4
[ NFCP502 ]
← Same functions
as the NFCP100

59
More Networks
 More flexible network configuration with additional ports
 Communication processing is improved thanks to a powerful CPU
FA-M3V Remote I/O
VJET
HMI
Exclusive port for
engineering or maintenance
Engineering PC
Control network
Field network
Independent network
on each port
Redundant field network*
Ethernet port 3 and 4
（NFCP502）
Redundant control network
* User application is required for redundant field network
Dual redundant
control network must
be connected to the
port 1 and 2

60
Improved Environmental Resistance
 NFCP500 ambient temperature range during operation
 Standard type: 0 to 55 ℃
 Extended temperature range type: -20 to 70℃
CPU type Ambient
temperature range
Conditions
FCN-100 NFCP100 0 to 55℃ -
Upcoming
model
NFCP50x-x0x (Standard) 0 to 55℃ -
NFCP50x-x1x (Extended
temperature range) 0 to 55℃
At least one module with a
temperature range of 0 to 55℃ is
included
-20 to 70℃
All power supply and IO modules’
temperature range must be -20 to
70℃
FCN-500 ambient temperature range

61
STARDOM Release
Single CPU configuration
Max. 25 IO modules
Duplex CPU
configuration
Max. 20 IO modules
Short base configuration
Max. 3 IO modules
DMY
PWM
CPU
IOM
IOM
IOM
IOM
IOM
IOM
IOM
NFSB100
DMY
PWM
IOM
IOM
IOM
IOM
IOM
IOM
IOM
NFSB100
DMY
PWM
IOM
IOM
IOM
IOM
IOM
IOM
IOM
NFSB100
IOM
IOM
IOM
IOM
NFBU200
NFBU200
NFBU200
NFSB100
NFSB100
NFSB100
PWM
CPU
IOM
IOM
IOM
IOM
NFSB100
PWM
IOM
IOM
IOM
IOM
IOM
IOM
NFSB100
PWM
IOM
IOM
IOM
IOM
IOM
IOM
NFSB100
IOM
IOM
IOM
IOM
PWM
PWM
PWM
CPU
NFBU200
NFBU200
NFBU200
PWM
CPU
IOM
IOM
IOM
NFBU050
NFCB301
NFCB301
NFCB301
NFCB301
Extended temperature range (-20° to 70℃)
DMY
NFPW444
NFCP500
IOM
IOM
IOM
IOM
IOM
IOM
IOM
IOM
NFPW444
NFCP500
IOM
IOM
IOM
IOM
NFPW444
NFCP500
IOM
IOM
NFPW444
NFCP500
IOM
IOM
IOM
NFBU050
NFBU200 NFBU200
Standard temperature range (0 to 55℃）
Single CPU configuration
Max. 8 IO modules
Duplex CPU
configuration
Max. 6 IO modules
Short base configuration
Max. 3 IO modules
Some modules have installation restrictions

62
Heightened Protection
 CPU cover
 Switches, SD card slot, and battery on the right side of the CPU module
can be protected with a CPU cover
 CPU cover can be locked with a cable lock
 SD card access restriction to prevent unauthorized access
 Protection can be selected from three levels
 Any SD card can be used
 Only SD cards with password authentication are available
 SD cards cannot be used
CPU Cover
< With CPU cover> < Without CPU cover>
Wire lock hole
Low
High
Protection level

63
Improved File System Stability
 Embedded flash memory (SSD 1 Gbyte) instead of system card (CF)
in the FCN-100/FCJ
 Stable file system
 Even in case of a sudden power failure, important user data is secure.
 Files and directories are fully protected.
 The robust file system is field-proven in the FCN-RTU and protected
even in harsh environments for long years.

64
Co-innovating tomorrow is a registered trademark of Yokogawa Electric Corporation.
Thank you !

01) CP Training-STARDOM Introduction.pdf

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