Technical description of the OSMOSE solution applied to EPC Pilot

1. Sensing-Liquid Enterprise
Business Applications
Manufacturing supply chain traceability in Automotive
Raúl Leunda @EPC
Antonio Collado @INNOVALIA
Lara González @INNOVALIA
Carlos Agostinho @UNINOVA

2. 2
The OSMOTIC process in EPC

3. EPC UC Workflow for storyboard:
camshaft digital DNA
3

4. EPC UC Osmosis Worlds
4

5. EPC Automotive process workflow
5

6. EPC UC Architecture & Components
6

7. The system in operation
7
Traceability

8. 8
The system in operation
Raw material Traceability

9. 9
R
D
The system in operation
Measurement system

10. 10
• Set up of the camassist
D
The system in operation
Measurement system

11. 11
• Selection of the operation
‐ Set up
‐ Measurements
‐ Reporting
D
The system in operation
Measurement system

12. 12
• Configuration of the machine
RD
The system in operation
Measurement system

13. 13
• Set up of measurement programms
‐ Selection of the part (camshaft ID)
D
The system in operation
Measurement system

14. 14
• Set up of measurement programms
‐ Part positionning
‐ Start to measure
R
D
The system in operation
Measurement system

15. 15
• Visualization of results
D
The system in operation
Measurement system

16. 16
• Extraction of trends to determine the adjustment of
the parameters of the machinning
Observation
IndividualValue
332925211713951
14,25
14,24
14,23
14,22
_
X=14,23475
UCL=14,25078
LCL=14,21872
Observation
MovingRange
332925211713951
0,020
0,015
0,010
0,005
0,000
__
MR=0,00603
UCL=0,01970
LCL=0
I-MR Chart of C1
R
D
The system in operation
Measurement system

17. 17
Journal Grinding
The system in operation

18. 18
The system in operation
Cam Grinding

19. 19
• Surface Texture Set-up record
• Chamfer, radii or burn detection by automatic
optical systems.
Finished features
The system in operation
Traceability

20. 20
DW (camshaft
information)
VW (virtual
representation of the
camshaft & installation
environment)
RW (camshaft
manufacturing)
- Workers
- Camshaft
- Machineries
- Traceability Manager
(customer support)
- Manufacturing process
(production
scheduling)
- Camshaft visualization
accordingly with the 3D
point cloud
1) Rework of the item +
camshaft id
Production update notification
(1-> rework camshaft,
2 -> reprogramming of
machineries + instructions)
Production
advancements/reworks
+ details
Measurement
Current simulation G/J/R light +
camshaft/machinery ID
Manufacturing warnings (Many
reworks in the same machine)
2) Reprogramming of
machinery + trend
detection
OSMOSE worlds in Operation (NOW)

21. 21