4. Airlines & MRO Centres
Composite Industrie At a Glance 20174
ADRIA TEKNIK AUSTRIAN AIRLINES HELIFLY S7
AÉROTECHNIC INDUSTRIES (ATI) AVION EXPRESS HOP SAA-SOUTH AFRICAN AIRWAYS
AFRIQIYAH BOMBARDIER IBERIA SABENA TECHNICS
AIGLE AZUR BRITAIR (HOP) JET AIRWAYS SAF INDUSTRIES
AIR ARABIA BRITISH AIRWAYS JET AVIATION SAFRAN (SNECMA– AIRCELLE)
AIR ASTANA BROKERS (AAR – VAS – AJ WALTER…) JETSTAR SAUDI AIRLINES
AIR BALTIC BRUSSELS AIRLINES JORAMCO SMARTLYNX
AIR CANADA CHINA EASTERN KLM SPICE JET
AIR CHINA CHINA SOUTHERN LAO AIRLINES SR TECHNIC
AIR CORSICA CORSAIR LTU SUN EXPRESS
AIR EUROPA CSA LTP SWIFTAIR
AIR FRANCE INDUSTRIES DASSAULT FALCON SERVICE LUFTHANSA TECHNIK TAG AVIATION
AIR INDIA EMBRAER MARTINAIR TAM
AIR MALTA ETIHAD AIRWAYS ENGINEERING MEA-MIDDLE EAST AIRLINES TAP Portugal
AIR NOSTRUM EUROWINGS MONARCH TEC (TURKISH ENGINE CENTER)
AIR SERBIA FINNAIR OMAN AIR THOMAS COOK (MYTRAVEL)
AIR TAHITI NUI FL TECHNICS OMNI – Aviação e Tecnologia TRANSAVIA
AIRBERLIN FLY BE ONUR AIR TUI (CORSAIRFLY - JETAIRFLY)
AIRBUS GARUDA PEGASUS TUNISAIR
AIRLINAIR (HOP) GERMANIA QATAR AIRWAYS TURKISH TECHNIC AIRLINES
ALITALIA HELI UNION REGIONAL (HOP) VIETJET AIR
ATR HAINAN AIRLINES RUAG VIETNAM AIRLINES
S.A.S. VIRGIN ATLANTIC AIRWAYS
5. OEMs
Composite Industrie At a Glance 2017
5
AEROLIA AIRBUS HELICOPTER
AGUSTA – WESTLAND NEXTER
AIRBUS SAFRAN – (AIRCELLE – SNECMA)
DASSAULT THALES
DIEHL AIRCABIN ZODIAC
6. Industrial Means
Composite Industrie At a Glance 20176
Autoclaves (7, up to Ø 3 X 7 m), ovens (9) Foam cutting saw
Frequency test Room (Radome Inspection) Blast sanding cabins
Sealing test Rigs 3D Measuring Machine
5 & 3 Axis NC machines Heat press (for fabrication of raw flat sandwich panels)
Painting Cabins (2) Calender
Moulding Equipments Sheet metal forming machine
Drying cabins (2) Bending machine
Aluminium flame-spray equipment Sheet metal cutting machine
Fabric cutting machines (2) Freezer Rooms
Inspection Equipments (US – staff rated level 2) SLS 3D PRINT
Lay-up Clean Rooms (6) Portable SILICONE Molding
Laser lay-up assistance device Paint Stripping advanced tooling
Automatic Potting machine for densification > 25000 SqM workshop floor space
Mobile equipment:
Polymerization Stations, Heat blankets (3)
Vacuum pumps - Pressure pumps
Special tooling for SB application
7. Quality Management System
Composite Industrie At a Glance 20177
COMPOSITE INDUSTRIE “Quality Management System” complies with IAQG Standard 9100.
ISO 9001 (2000 Version) – Ref: QUAL/1996/5908c
EN 9100 – Certification AS9100B, EN9100:2003/S1, JISQ9100:2004 – Ref : 2800/31364
None Destructive Test - NADCAP approval, AC 7114
Ultra Sonic NDT – NADCAP approval, AC 7114-3
COMPOSITE INDUSTRIE has Design, Production & Maintenance/Repair Organization Approval:
PART 21G Aviation Authorities Approval – Ref: FR.21G.0167,
PART 145 Aviation Authorities Approval – Ref: FR.145.097,
FAA Air Agency Certificate – Ref O3MY953N
TCCA - OA: 813-43
CAAC - F03300643
CAAV - VN-600NM/CAAV
8. Radome Repair
Composite Industrie At a Glance 20178
Engineering is about 15% of CI MRO BU,
SRM subscriptions for AIBUS, BOEING, ATR, EMBRAER, Dassault A/Cs.
NTO (No Technical Objection) management to A/C OEMs
Engineering Order or SRAS (Structural Repair Approval Sheet) management
Out of CMM limit repair management through FAA/DER or EASA
ESM subscriptions for GE / CFMI engines
CDR (Customer Deviation Request) management with Engine OEMs
Out of ESM limit repair management with OEMs through Rep Development
Agreement
All repairs with ‘Dual Release: EASA / FAA – TCCA, CAAC, CAAV
Radome Repairs (CI MRO BU vertically integrated, all is held in
house, no outsourcing )
Radome Capalist
Boeing 787, 777, 747*, 767, 757*, 737*
DC10, MD80, MD11
Airbus A350, A340*, A330*, A320* ,
NEO
ATR 42/72*
Fokker F100*
BAe 146 – AVRO*
ERJ 120/135/145
EJET 170/190
CRJ 100 / 200
CRJ 700 / 900/ 1000
All Dassault Falcon BizJet
Up to 250 radomes repaired per year
Minor repairs to major rebuilds (ring job)
Delamination / disbonding
Water ingress
Impact damage (FOD or bird strike)
Erosion
Painting
Accessories - lightening diverter strips and
latches.
layup moulds and autoclave curing moulds
available for all radome types
Radio frequency or transparency test in house
as per RTCA DO-231 (9350 Mhz)
Short TAT (1 thru 6 weeks) relying on tailored
inventory replenishment of:
Raw material such as adhesive film,
honeycomb, prepreg,
9. Structural Parts & Nacelle
Composite Industrie At a Glance 20179
Nacelle:
Inspection & Repair capability for nacelle components:
Air inlets
Fan cowls
Wire mesh replacement
Inner / outer fixed structures
Blocker doors
Thrust Reversers
Structural parts:
Minor or major repairs for structural components:
Primary flight control surfaces
Leading edges, wing tips,
Spoilers, air brakes
Flaps, slats and flap track fairings
Landing gear doors
Belly fairings
SRM / CMM repairs
Specific repair development with FAA - DER approval
Re-manufacture of ‘out of production’ parts under Part
21G
Rotable units to support SB campaigns (ex: A320
elevator set)
Flexibility and short lead time
On-site support
All repairs guaranteed 12 months after getting out our
shop
Cabin Interiors:
Cargo both panels & Floors
Pax cabin floor and side panels
Laminate replacement
10. Engine Composite Component repairs
Composite Industrie At a Glance 201710
Spinner cones ( CFM56 -5A / B, PW4000)
Fan platforms (CFM56-7B, V2500, GE90 )
Acoustic panels or Liners (CF6-80, CFM56-3, -5A / B/ C, -7B,
V2500, GE90)
OGV (CF6-80, CFM56-3, -5A / B/ C / 7B, V2500)
Bearing seals (CF6-80, CFM56-3, -5A / B/ C, -7B)
Splitter fairing (All CFM56)
On-site replacement of fan tip abradable (CF6-80, CFM56-3, -5A
/ B/ C, -7B, GE90)
Fan case repair of CFM56-7B engine
Fan Frame Shroud repair of CFM56-7B engine
SB 72-0975
On board with Leap
Aircraft accessories repair:
Air conditioning plenum chambers (ATA21)
Pneumatic Ducts (ATA21 & 25)
Air intakes
Potable Water Tanks
11. Engine Products -Airlines & MRO’s support
11
Engine Mounts
Fan Platform
Fire Detection
Harnesses
Spinner Cone
OGV
HUTCHINSON Repair Capability List
Tubes
Hoses
Ducts
Hutchinson at a glance - 2016
Acoustic
Panels
Splitter FairingBearing Seals
