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Supercritical Fluid Extraction
Prepared By:
MOHAMMAD KHALID
(Assistant Professor)
Krishna Pharmacy College, Bijnor (UP)
content
Introduction
CONCEPT
PROPERTIES OF SCF
HISTORICAL BACKGROUND
SUPERCRITICAL FLUID EXTRACTION (SFE)
APPARATUS
COMPONENTS OF SFE
SFE WITH RECYCLING (TRAPPING SYSTEM)
CRITICAL PROPERTIES OF SELECTED SUBSTANCES
OBJECTIVES FOR COMMERCIALIZATION
MULTIPLE SOLUTES IN SFE
ADVANTAGES of Sfe
LIMITATIONS
PRECAUTIONS
APPLICATIONS
29 April 2020 Krishna Pharmacy College, Bijnor 2
Introduction
Supercritical Fluid Extraction (SFE) is a eco-friendly
alternative of extraction replacing organic solvents.
In SFE use of Supercritical fluids (SCF’s) like supercritical
CO2 as solvent is there.
SCF are increasingly replacing organic solvents because of
regulatory and environmental pressures on hydrocarbon
and ozone depleting emissions.
SCF helps in extraction of natural products of wide range
of polarities.
29 April 2020 Krishna Pharmacy College, Bijnor 3
CONCEPT
Cagniard de la Tour discovered critical point (CP) in 1822.
CP of pure substances is defined as the highest temperature
and pressure at which the substances can exist in vapour-
liquid equilibrium.
At temperature and pressure above this point, a single
homogenous fluid is formed, which is known as SCF.
SCF is heavy like liquid but has penetration power like gas.
SCF’s are produced by heating a gas above its critical
temperature or compressing a liquid above its critical
pressure but in this molar volume remains same irrespective
of original form( liquid or gas).
29 April 2020 Krishna Pharmacy College, Bijnor 4
29 April 2020 Krishna Pharmacy College, Bijnor 5
PROPERTIES OF SCF
Physical and thermal properties of SCFs are in between pure
liquid and gas, hence can also be known as ‘Compressible
liquids’ or ‘dense gases’
Changes in properties are for a SCF are as follows:
Liquid like densities (100-1000 times greater than gases)
Diffusivities higher than liquids (10-3 and 10-4 cm2 /s)
Good solvating power – Reduction in surface tension
Low viscosity (10-100 times less than liquid)
Gas like compressibility properties Therefore they posses
high penetrating power
29 April 2020 Krishna Pharmacy College, Bijnor 6
HISTORICAL BACKGROUND
Solvent properties of SCF were first
reported well over 100 years ago in 1879 by
Hannay and Hogarth, (measured solubility
of inorganic salts in supercritical ethanol)
Since 1980s and 1990s SCF has been used
in several industrial processes.
29 April 2020 Krishna Pharmacy College, Bijnor 7
Carbon dioxide as SCF
Carbon dioxide: Most commonly used SCF
Low critical parameters (31.1°C, 73.8 bar)
Low cost
Low density
Low viscosity
Non-toxicity.
Abundant source
Eco friendly
29 April 2020 Krishna Pharmacy College, Bijnor 8
29 April 2020 Krishna Pharmacy College, Bijnor 9
Continue……
Supercritical fluid extraction is the process of separating one component from
another (the matrix) using supercritical fluids as the extracting solvent.
Steps: Introduction of feed into extractor (solid feed) or extractor in modified
column either co-currently or counter currently
Formation of mobile phase: mixing of solutes with supercritical fluid.
Exposure of mobile phase to pressures (50-500 atm) and temperatures (ambient to
300°C) near or above the critical point for enhancing the mobile phase solvating power.
Isolation of dissolved solute by precipitation
Eg. CO2 in vapour form is compressed into a liquid before becoming supercritical
and then extraction takes place.
29 April 2020 Krishna Pharmacy College, Bijnor 10
APPARATUS
Simple diagram of supercritical extractor
29 April 2020 Krishna Pharmacy College, Bijnor 11
diagram of supercritical extractor
29 April 2020 Krishna Pharmacy College, Bijnor 12
COMPONENTS OF SFE
1. Fluid reservoir (gas cylinder in case of CO2 )
2. Pump – Reciprocating pump – Syringe pump
(pulse-free flow at large range of flow rates)
3. Extraction cell/column (stationary phase)
Usually stainless steel Chamber or vessel in
compartment
Capable of withstanding high pressure (300-600 atm)
[for solids]
Open tubular capillary columns or packed columns
[liquids]
29 April 2020 Krishna Pharmacy College, Bijnor 13
Continue….
4. Restrictor
Maintaining pressure change inside the extraction
vessel Two types-
fixed (linear restrictor, tapered desire, integral
restrictor, ceramic frit restrictor, metal restrictor)
Variable (variable nozzle, back pressure regulator)
5. Collector (trapping system)
6. Detectors (flame ionization detector of gas
chromatography)
29 April 2020 Krishna Pharmacy College, Bijnor 14
SFE WITH RECYCLING (TRAPPING SYSTEM)
Recycling of SFE can be done-
1. Reduction of pressure - SCF unable to dissolve the solute,
separation of sold under gravity and the gas at low pressure is
compressed back to the supercritical conditions.
29 April 2020 Krishna Pharmacy College, Bijnor 15
Continue…
2. Reduction of temperature - solute drops and
recovery of solvent without recompression
3. Pumping SCF to expansion tank - where it
becomes gas resulting in very less solubility i.e.
separation of solute. Spent gases are then
recompressed and recycled. Heat exchangers are
used to maintain temperature and prevent
excessive cooling at throttling valve called as
Joule-Kelvin effect.
29 April 2020 Krishna Pharmacy College, Bijnor 16
Continue….
Pumping SCF to expansion tank
29 April 2020 Krishna Pharmacy College, Bijnor 17
CRITICAL PROPERTIES OF SELECTED
SUBSTANCES
29 April 2020 Krishna Pharmacy College, Bijnor 18
MODES OF SFE
STATIC EXTRACTION
MODE (steady state)
DYNAMIC EXTRACTION
MODE (non-steady)
o Sample matrix is
soaked in a fixed
amount of
supercritical fluid
o Can be compared
to a teabag in a cup
of water.
o Supercritical fluid
continuously passes
through the sample
matrix
o Analogous to coffee
maker
29 April 2020 Krishna Pharmacy College, Bijnor 19
Continue..
Sample Matrix Parameters that influence SFE:
– Particle size and shape
– Surface area and porosity
– Moisture content
– Changes in morphology
– Sample size – Extractables level
The parameters effect on solubility:
– The vapour pressure of the component
– Interaction with the supercritical fluid
– Temperature, pressure, density and additives
29 April 2020 Krishna Pharmacy College, Bijnor 20
OBJECTIVES FOR COMMERCIALIZATION
Separation of multiple solutes (as solubility of
solute in supercritical solvent may be a function
of temperature and pressure)
Use of entrainers/modifiers an enhance versatility
and efficiency. Eg. CO2mixed with 1-10% of
methanol to solubilise more polar solutes.
29 April 2020 Krishna Pharmacy College, Bijnor 21
MULTIPLE SOLUTES IN SFE
Separation of solutes is by using a two-stage
process. Method
First extraction: similar to single stage
(soluble-dissolved, less soluble- left)
Second extraction: dissolution of the
remaining solute in the solid in the solvent
will result in the isolation
29 April 2020 Krishna Pharmacy College, Bijnor 22
Continue…..
29 April 2020 Krishna Pharmacy College, Bijnor 23
ADVANTAGES of SFe
Elimination of organic solvents i.e. reduces the risk
of storage.
Rapid (due to fast back-diffusion of analytes in the
SCF reduces the extraction time since the complete
extraction step is performed in about 20 min)
Suitable for extraction and purification of
compounds having low volatility present in solid or
liquid
Susceptible to thermal degradation (low operating
conditions)
29 April 2020 Krishna Pharmacy College, Bijnor 24
Continue…..
Complete separation of solvent from extract
and raffinate
Continuous process
Low handling cost
Solvent recovery is easy
Versatile and efficient (use of co-solvents
and co-solutes)
29 April 2020 Krishna Pharmacy College, Bijnor 25
LIMITATIONS
Prolonged time (penetration of SCF into the interior
of a solid is rapid, but solute diffusion from the solid
into the SCF).
Modeling is inaccurate
Scale is not possible (due to absence of fundamental,
molecular-based model of solutes in SCF)
Expensive
Consistency & reproducibility may vary in
continuous production
29 April 2020 Krishna Pharmacy College, Bijnor 26
PRECAUTIONS
Adequate contact time
(for penetration of solvent into solid particles
and diffusion of solute from inside the solid
particles to solvent)
Equilibrium should be achieved
(i.e. proper flow of solvent such that concentration
of dissolved solutes in the solvent phase will be
below the solubility of solute in solvent)
29 April 2020 Krishna Pharmacy College, Bijnor 27
APPLICATIONS
Food science
Fat and oil samples in meat, egg, meals,
chocolate, dairy products, seeds and food snacks,
Natural products
Flavors & spices of ginger, eucalyptus, soyabean,
coffee, soybean, basil, lime peels, potato chips,
popcorn
By-products recovery
Fruit and vegetable waste
29 April 2020 Krishna Pharmacy College, Bijnor 28
REFERENCES
Sairam, P., Ghosh, S., Jena, S., Rao, K.N.V. and Banji, D. (2012)
Supercritical Fluid Extraction (SFE)-An Overview Asian J. Res.
Pharm. Sci.; Vol. 2: Issue 3, Pg 112-120.
Das, S. supercritical fluid extraction, module 10. NPTEL.
Jonin, T.M., Adjadj, L. P and Rizvi, S.S. Food Engineering. Vol III.
Encyclopedia of Life Suport System (EOLSS).
Toledo , Supercritical fluid extraction. Chapter Extraction. Third
Edition. pp 528-531
https://www.slideshare.net/NandhuLal/super-critical-fluid-
extraction?qid=a3bbfead-c35f-4f66-81ba-
ad4daed2b9e7&v=&b=&from_search=9
https://www.slideshare.net/jasminekaur144/supercritical-fluid-
extraction-81381737?qid=a3bbfead-c35f-4f66-81ba-
ad4daed2b9e7&v=&b=&from_search=16
29 April 2020 Krishna Pharmacy College, Bijnor 29
29 April 2020 Krishna Pharmacy College, Bijnor 30
29 April 2020 Krishna Pharmacy College, Bijnor 31

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Supercritical Fluid Extraction technology-basics and application for extraction of neutraceuticals from various sources,

  • 1. Supercritical Fluid Extraction Prepared By: MOHAMMAD KHALID (Assistant Professor) Krishna Pharmacy College, Bijnor (UP)
  • 2. content Introduction CONCEPT PROPERTIES OF SCF HISTORICAL BACKGROUND SUPERCRITICAL FLUID EXTRACTION (SFE) APPARATUS COMPONENTS OF SFE SFE WITH RECYCLING (TRAPPING SYSTEM) CRITICAL PROPERTIES OF SELECTED SUBSTANCES OBJECTIVES FOR COMMERCIALIZATION MULTIPLE SOLUTES IN SFE ADVANTAGES of Sfe LIMITATIONS PRECAUTIONS APPLICATIONS 29 April 2020 Krishna Pharmacy College, Bijnor 2
  • 3. Introduction Supercritical Fluid Extraction (SFE) is a eco-friendly alternative of extraction replacing organic solvents. In SFE use of Supercritical fluids (SCF’s) like supercritical CO2 as solvent is there. SCF are increasingly replacing organic solvents because of regulatory and environmental pressures on hydrocarbon and ozone depleting emissions. SCF helps in extraction of natural products of wide range of polarities. 29 April 2020 Krishna Pharmacy College, Bijnor 3
  • 4. CONCEPT Cagniard de la Tour discovered critical point (CP) in 1822. CP of pure substances is defined as the highest temperature and pressure at which the substances can exist in vapour- liquid equilibrium. At temperature and pressure above this point, a single homogenous fluid is formed, which is known as SCF. SCF is heavy like liquid but has penetration power like gas. SCF’s are produced by heating a gas above its critical temperature or compressing a liquid above its critical pressure but in this molar volume remains same irrespective of original form( liquid or gas). 29 April 2020 Krishna Pharmacy College, Bijnor 4
  • 5. 29 April 2020 Krishna Pharmacy College, Bijnor 5
  • 6. PROPERTIES OF SCF Physical and thermal properties of SCFs are in between pure liquid and gas, hence can also be known as ‘Compressible liquids’ or ‘dense gases’ Changes in properties are for a SCF are as follows: Liquid like densities (100-1000 times greater than gases) Diffusivities higher than liquids (10-3 and 10-4 cm2 /s) Good solvating power – Reduction in surface tension Low viscosity (10-100 times less than liquid) Gas like compressibility properties Therefore they posses high penetrating power 29 April 2020 Krishna Pharmacy College, Bijnor 6
  • 7. HISTORICAL BACKGROUND Solvent properties of SCF were first reported well over 100 years ago in 1879 by Hannay and Hogarth, (measured solubility of inorganic salts in supercritical ethanol) Since 1980s and 1990s SCF has been used in several industrial processes. 29 April 2020 Krishna Pharmacy College, Bijnor 7
  • 8. Carbon dioxide as SCF Carbon dioxide: Most commonly used SCF Low critical parameters (31.1°C, 73.8 bar) Low cost Low density Low viscosity Non-toxicity. Abundant source Eco friendly 29 April 2020 Krishna Pharmacy College, Bijnor 8
  • 9. 29 April 2020 Krishna Pharmacy College, Bijnor 9
  • 10. Continue…… Supercritical fluid extraction is the process of separating one component from another (the matrix) using supercritical fluids as the extracting solvent. Steps: Introduction of feed into extractor (solid feed) or extractor in modified column either co-currently or counter currently Formation of mobile phase: mixing of solutes with supercritical fluid. Exposure of mobile phase to pressures (50-500 atm) and temperatures (ambient to 300°C) near or above the critical point for enhancing the mobile phase solvating power. Isolation of dissolved solute by precipitation Eg. CO2 in vapour form is compressed into a liquid before becoming supercritical and then extraction takes place. 29 April 2020 Krishna Pharmacy College, Bijnor 10
  • 11. APPARATUS Simple diagram of supercritical extractor 29 April 2020 Krishna Pharmacy College, Bijnor 11
  • 12. diagram of supercritical extractor 29 April 2020 Krishna Pharmacy College, Bijnor 12
  • 13. COMPONENTS OF SFE 1. Fluid reservoir (gas cylinder in case of CO2 ) 2. Pump – Reciprocating pump – Syringe pump (pulse-free flow at large range of flow rates) 3. Extraction cell/column (stationary phase) Usually stainless steel Chamber or vessel in compartment Capable of withstanding high pressure (300-600 atm) [for solids] Open tubular capillary columns or packed columns [liquids] 29 April 2020 Krishna Pharmacy College, Bijnor 13
  • 14. Continue…. 4. Restrictor Maintaining pressure change inside the extraction vessel Two types- fixed (linear restrictor, tapered desire, integral restrictor, ceramic frit restrictor, metal restrictor) Variable (variable nozzle, back pressure regulator) 5. Collector (trapping system) 6. Detectors (flame ionization detector of gas chromatography) 29 April 2020 Krishna Pharmacy College, Bijnor 14
  • 15. SFE WITH RECYCLING (TRAPPING SYSTEM) Recycling of SFE can be done- 1. Reduction of pressure - SCF unable to dissolve the solute, separation of sold under gravity and the gas at low pressure is compressed back to the supercritical conditions. 29 April 2020 Krishna Pharmacy College, Bijnor 15
  • 16. Continue… 2. Reduction of temperature - solute drops and recovery of solvent without recompression 3. Pumping SCF to expansion tank - where it becomes gas resulting in very less solubility i.e. separation of solute. Spent gases are then recompressed and recycled. Heat exchangers are used to maintain temperature and prevent excessive cooling at throttling valve called as Joule-Kelvin effect. 29 April 2020 Krishna Pharmacy College, Bijnor 16
  • 17. Continue…. Pumping SCF to expansion tank 29 April 2020 Krishna Pharmacy College, Bijnor 17
  • 18. CRITICAL PROPERTIES OF SELECTED SUBSTANCES 29 April 2020 Krishna Pharmacy College, Bijnor 18
  • 19. MODES OF SFE STATIC EXTRACTION MODE (steady state) DYNAMIC EXTRACTION MODE (non-steady) o Sample matrix is soaked in a fixed amount of supercritical fluid o Can be compared to a teabag in a cup of water. o Supercritical fluid continuously passes through the sample matrix o Analogous to coffee maker 29 April 2020 Krishna Pharmacy College, Bijnor 19
  • 20. Continue.. Sample Matrix Parameters that influence SFE: – Particle size and shape – Surface area and porosity – Moisture content – Changes in morphology – Sample size – Extractables level The parameters effect on solubility: – The vapour pressure of the component – Interaction with the supercritical fluid – Temperature, pressure, density and additives 29 April 2020 Krishna Pharmacy College, Bijnor 20
  • 21. OBJECTIVES FOR COMMERCIALIZATION Separation of multiple solutes (as solubility of solute in supercritical solvent may be a function of temperature and pressure) Use of entrainers/modifiers an enhance versatility and efficiency. Eg. CO2mixed with 1-10% of methanol to solubilise more polar solutes. 29 April 2020 Krishna Pharmacy College, Bijnor 21
  • 22. MULTIPLE SOLUTES IN SFE Separation of solutes is by using a two-stage process. Method First extraction: similar to single stage (soluble-dissolved, less soluble- left) Second extraction: dissolution of the remaining solute in the solid in the solvent will result in the isolation 29 April 2020 Krishna Pharmacy College, Bijnor 22
  • 23. Continue….. 29 April 2020 Krishna Pharmacy College, Bijnor 23
  • 24. ADVANTAGES of SFe Elimination of organic solvents i.e. reduces the risk of storage. Rapid (due to fast back-diffusion of analytes in the SCF reduces the extraction time since the complete extraction step is performed in about 20 min) Suitable for extraction and purification of compounds having low volatility present in solid or liquid Susceptible to thermal degradation (low operating conditions) 29 April 2020 Krishna Pharmacy College, Bijnor 24
  • 25. Continue….. Complete separation of solvent from extract and raffinate Continuous process Low handling cost Solvent recovery is easy Versatile and efficient (use of co-solvents and co-solutes) 29 April 2020 Krishna Pharmacy College, Bijnor 25
  • 26. LIMITATIONS Prolonged time (penetration of SCF into the interior of a solid is rapid, but solute diffusion from the solid into the SCF). Modeling is inaccurate Scale is not possible (due to absence of fundamental, molecular-based model of solutes in SCF) Expensive Consistency & reproducibility may vary in continuous production 29 April 2020 Krishna Pharmacy College, Bijnor 26
  • 27. PRECAUTIONS Adequate contact time (for penetration of solvent into solid particles and diffusion of solute from inside the solid particles to solvent) Equilibrium should be achieved (i.e. proper flow of solvent such that concentration of dissolved solutes in the solvent phase will be below the solubility of solute in solvent) 29 April 2020 Krishna Pharmacy College, Bijnor 27
  • 28. APPLICATIONS Food science Fat and oil samples in meat, egg, meals, chocolate, dairy products, seeds and food snacks, Natural products Flavors & spices of ginger, eucalyptus, soyabean, coffee, soybean, basil, lime peels, potato chips, popcorn By-products recovery Fruit and vegetable waste 29 April 2020 Krishna Pharmacy College, Bijnor 28
  • 29. REFERENCES Sairam, P., Ghosh, S., Jena, S., Rao, K.N.V. and Banji, D. (2012) Supercritical Fluid Extraction (SFE)-An Overview Asian J. Res. Pharm. Sci.; Vol. 2: Issue 3, Pg 112-120. Das, S. supercritical fluid extraction, module 10. NPTEL. Jonin, T.M., Adjadj, L. P and Rizvi, S.S. Food Engineering. Vol III. Encyclopedia of Life Suport System (EOLSS). Toledo , Supercritical fluid extraction. Chapter Extraction. Third Edition. pp 528-531 https://www.slideshare.net/NandhuLal/super-critical-fluid- extraction?qid=a3bbfead-c35f-4f66-81ba- ad4daed2b9e7&v=&b=&from_search=9 https://www.slideshare.net/jasminekaur144/supercritical-fluid- extraction-81381737?qid=a3bbfead-c35f-4f66-81ba- ad4daed2b9e7&v=&b=&from_search=16 29 April 2020 Krishna Pharmacy College, Bijnor 29
  • 30. 29 April 2020 Krishna Pharmacy College, Bijnor 30
  • 31. 29 April 2020 Krishna Pharmacy College, Bijnor 31