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REFRACTORY
LININGS
CHEMISTRY AND
PETROCHEMISTRY
DELIVERY and SERVICES
ENGINEERING:
Consulting
Complete design of refractory linings
Elaboration of project documentation
Building surveyor
EXECUTING:
Delivery of refractory materials
Execution of refractory work
Supervision of installation
Subcontracting:
a) Steel constructions
b) Draining and tempering of individual unit of plants
TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676 2
ENGINEERING
Long-term cooperation with
producers of refractory
materials
3D drawings have been
created in CAD programs and
Inventor
 Design of refractory
construction is made in
accordance with technologic
regulations and standards
3TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
MATERIAL DELIVERY
Every material is compared with
quality certificates of producers
Transport, storing and manual
handling of materials is in
accordance with valid legislation
Sampling is carried out pursuant to
control plans
4TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
EXECUTION
We have been involved in:
a) Domestic market
b) Foreign markets
 Supply of:
a) Refractory linings
b) Complete supplies
5TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
PRIMARY STEAM
REFORMING AMMONIAC
Steam reforming - Primary PR 600
 AZOT Rivne, Ukraine – 2005
 AZOT Rivne, Ukraine – 2006
 AZOT Rustavi, Georgia – 2006
 AK 72 Reforming AZOT Rustavi,
Georgie - 2007
 KAZAZOT Aktau, Kazakhstan – 2012
 AZOT Čerkassy, Ukraine - 2012
6TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
Steam reforming - Primary PR 1000
 Duslo Šaľa, Slovakia – 2008
 Duslo Šaľa, Slovakia – 2016
Steam reforming - Primary PR 1360
 STIROL Gorlovka, Ukraine – 2013
 AZOT Čerkassy, Ukraine – 2014
 ACHEMA Jonava, Lithuania – 2016
• Radiation part of furnace 107
• Convection part of furnace 107
• Auxiliary boiler 108
PRIMARY STEAM
REFORMING AMMONIAC
TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676 7
PRIMARY STEAM
REFORMING AMMONIAC
8
Scheme :
a) Pipe furnace - radiation
- convection
b) Auxiliary boiler
c) Trapping collector
d) Secondary
e) Utilizer boilers
8TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
PRIMARY STEAM
REFORMING AMMONIAC
The most important parts od this construction:
a) Ceiling d) Tunnels
b) Walls e) Insulation of pigteils
c) Bottom f) Insulation of collector
TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676 9
STEAM REFORMING 1360
CEILING
10
CERAMIC CEILING:
Hanging fittings - A65S
Mat 1260/128
Refractory lightweight concrete
Internal temperature 1350°C
Surface temperature 202°C
10TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
CERAMIC FIBER-CEILING:
Block ( I, U, Z ), or LOG Module
1430/190
Mat 1260/128
Internal temperature 1350 °C
Surface temperature 63 °C
STEAM REFORMING 1360
CEILING
TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676 11
STEAM REFORMING 1360
WALL
12
Ceramic fiber:
Block ( I, U, Z ), or LOG Module
1430/190
Mat 1260/128
Internal temperature 1350°C
Surface temperature 61,6°C
12TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
STEAM REFORMING 1360
BOTTOM RADIATION
FURNACE
13
Bottom :
Refractory concrete
Calcium-Silicate
Mat 1260/128
Microspores fiber
 Operating temperature in the tunnel 1100 °C
 Furnace shell temperature 78,3 °C
13TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
STEAM REFORMING 1360
TUNNEL - LEGO
14
14TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
Insulation of pigteils are wrapped in ceramic mat
up to the temperature of 600°C. The surface of the
block is made of aluminium sheet.
STEAM REFORMING 1360
PIGTEILS
TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676 15
STEAM REFORMING 1360
HEAT INSULATION OF
COLLECTORS
16
16TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
STEAM REFORMING
TRAPPING COLLECTOR
TOMAT Togliati, Russia - 2016
ACHEMA Jonava, Lithuania - 2016
AKRON, Russia - 2015
VALTEC-TRADE, Russia - 2014
Dorogobuzh, Russia - 2013
Nižnekamsk, Russia - 2012
AZOT Rustavi, Georgia - 2011
AZOT Cherepovets, Russia - 2010
17
17TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
SECONDARY STEAM
REFORMING
Secondary Reforming (PR600)
Technology GOUDA, AZOT
Rustavi, Georgia 2006
Secondary Reforming (PR1000)
Technology PLIBRICO ,
Duslo Šaľa, Slovakia 2008
Secondary Reforming ( PR 600)
AZOT Rivne, Ukraine 2012
Secondary Reforming (PR 600)
KAZAZOT Kazakhstan 2012
TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676 18
SECONDARY STEAM
REFORMING
WATER-COOLED
Single-layered water-cooled
Wall cca. 260 mm.
Material CALDE CAST T 95
Concrete formwork is applied to
continuous
Creating of work joints
19
19TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
SECONDARY STEAM
REFORMING
UNCOOLED
Uncooled
a) Insulating layer of Torkret
CALDE GUN MW 140 CO
b) Insulating layer of Torkret
CALDE GUN MW 170 CO
c) Working layer of Vibrationsbeton
CALDE Cast T 97
Above the catalyst
a) Internal temperature 1360 °C
b) Temperature of shell 157 °C
Inside the catalyst
a) Internal temperature 1200 °C
b) Temperature of shell 117 °C
20
20TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
SECONDARY REFORMING
VAULT
Vault of Secondary Reforming
PR600, Material PD-Refractories
AZOT Rustavi, Georgia 2006
Vault of Secondary Reforming
PR600 , Material PD-Refractories
Cherepovets, Russia 2008
Vault of Secondary Reforming
PR 1000, Material Plibrico
Duslo Šaľa, Slovakia 2008
21TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
STEAM REFORMING
SPHERICAL VAULT
22
22TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
STEAM REFORMING
BOILER
23
Primary steam reforming 600
KAZAZOT Aktau, Kazakhstan
Primary steam reforming 1000
AGROFERT Duslo Šaľa, Slovakia
Primary steam reforming 1360
Schoeller - Bleckmann Nitec, Austria
23TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
FLUID CATALYTIC
CRACKING
BUILD-UP
FCC Slovnaft
Bratislava, Slovakia 1999
GENERAL OVERHAUL
FCC Slovnaft
Bratislava, Slovakia
2003, 2006, 2010, 2014, 2015
GENERAL OVERHAUL
FCC 1. rafinérska
Kralupy nad Vltavou, Czech Republic
2009
24TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
CONSTRUCTION
INSURANCE
TERMOSTAV Bratislava , s.r.o. has signed the contract with the
KOOPERATIVA insurance company
Our insurance covers:
 Execution of buildings and Assembly works
 Against damage to third parties
 Design activities
 Guarantee time
 Building projects in foreign countries are additionally insured
25TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
CONTACTS
TERMOSTAV Bratislava, s.r.o.
Staviteľská 3
831 04 Bratislava
Slovakia
www.termostav.sk
termostav@termostav.sk
Miroslav ORGON, Business director, tel.: +421 903 774 457
orgon@termostav.sk
Peter LOHNICKÝ, Production manager, tel.: +421 903 703 933
lohnicky@termostav.sk
Miroslav JAŠEK, Planning engineer, tel.: +421 905 501 793
jasek@termostav.sk
26TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676

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prezentácia_AJ-10x.PPTX

  • 2. DELIVERY and SERVICES ENGINEERING: Consulting Complete design of refractory linings Elaboration of project documentation Building surveyor EXECUTING: Delivery of refractory materials Execution of refractory work Supervision of installation Subcontracting: a) Steel constructions b) Draining and tempering of individual unit of plants TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676 2
  • 3. ENGINEERING Long-term cooperation with producers of refractory materials 3D drawings have been created in CAD programs and Inventor  Design of refractory construction is made in accordance with technologic regulations and standards 3TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 4. MATERIAL DELIVERY Every material is compared with quality certificates of producers Transport, storing and manual handling of materials is in accordance with valid legislation Sampling is carried out pursuant to control plans 4TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 5. EXECUTION We have been involved in: a) Domestic market b) Foreign markets  Supply of: a) Refractory linings b) Complete supplies 5TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 6. PRIMARY STEAM REFORMING AMMONIAC Steam reforming - Primary PR 600  AZOT Rivne, Ukraine – 2005  AZOT Rivne, Ukraine – 2006  AZOT Rustavi, Georgia – 2006  AK 72 Reforming AZOT Rustavi, Georgie - 2007  KAZAZOT Aktau, Kazakhstan – 2012  AZOT Čerkassy, Ukraine - 2012 6TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 7. Steam reforming - Primary PR 1000  Duslo Šaľa, Slovakia – 2008  Duslo Šaľa, Slovakia – 2016 Steam reforming - Primary PR 1360  STIROL Gorlovka, Ukraine – 2013  AZOT Čerkassy, Ukraine – 2014  ACHEMA Jonava, Lithuania – 2016 • Radiation part of furnace 107 • Convection part of furnace 107 • Auxiliary boiler 108 PRIMARY STEAM REFORMING AMMONIAC TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676 7
  • 8. PRIMARY STEAM REFORMING AMMONIAC 8 Scheme : a) Pipe furnace - radiation - convection b) Auxiliary boiler c) Trapping collector d) Secondary e) Utilizer boilers 8TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 9. PRIMARY STEAM REFORMING AMMONIAC The most important parts od this construction: a) Ceiling d) Tunnels b) Walls e) Insulation of pigteils c) Bottom f) Insulation of collector TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676 9
  • 10. STEAM REFORMING 1360 CEILING 10 CERAMIC CEILING: Hanging fittings - A65S Mat 1260/128 Refractory lightweight concrete Internal temperature 1350°C Surface temperature 202°C 10TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 11. CERAMIC FIBER-CEILING: Block ( I, U, Z ), or LOG Module 1430/190 Mat 1260/128 Internal temperature 1350 °C Surface temperature 63 °C STEAM REFORMING 1360 CEILING TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676 11
  • 12. STEAM REFORMING 1360 WALL 12 Ceramic fiber: Block ( I, U, Z ), or LOG Module 1430/190 Mat 1260/128 Internal temperature 1350°C Surface temperature 61,6°C 12TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 13. STEAM REFORMING 1360 BOTTOM RADIATION FURNACE 13 Bottom : Refractory concrete Calcium-Silicate Mat 1260/128 Microspores fiber  Operating temperature in the tunnel 1100 °C  Furnace shell temperature 78,3 °C 13TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 14. STEAM REFORMING 1360 TUNNEL - LEGO 14 14TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 15. Insulation of pigteils are wrapped in ceramic mat up to the temperature of 600°C. The surface of the block is made of aluminium sheet. STEAM REFORMING 1360 PIGTEILS TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676 15
  • 16. STEAM REFORMING 1360 HEAT INSULATION OF COLLECTORS 16 16TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 17. STEAM REFORMING TRAPPING COLLECTOR TOMAT Togliati, Russia - 2016 ACHEMA Jonava, Lithuania - 2016 AKRON, Russia - 2015 VALTEC-TRADE, Russia - 2014 Dorogobuzh, Russia - 2013 Nižnekamsk, Russia - 2012 AZOT Rustavi, Georgia - 2011 AZOT Cherepovets, Russia - 2010 17 17TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 18. SECONDARY STEAM REFORMING Secondary Reforming (PR600) Technology GOUDA, AZOT Rustavi, Georgia 2006 Secondary Reforming (PR1000) Technology PLIBRICO , Duslo Šaľa, Slovakia 2008 Secondary Reforming ( PR 600) AZOT Rivne, Ukraine 2012 Secondary Reforming (PR 600) KAZAZOT Kazakhstan 2012 TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676 18
  • 19. SECONDARY STEAM REFORMING WATER-COOLED Single-layered water-cooled Wall cca. 260 mm. Material CALDE CAST T 95 Concrete formwork is applied to continuous Creating of work joints 19 19TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 20. SECONDARY STEAM REFORMING UNCOOLED Uncooled a) Insulating layer of Torkret CALDE GUN MW 140 CO b) Insulating layer of Torkret CALDE GUN MW 170 CO c) Working layer of Vibrationsbeton CALDE Cast T 97 Above the catalyst a) Internal temperature 1360 °C b) Temperature of shell 157 °C Inside the catalyst a) Internal temperature 1200 °C b) Temperature of shell 117 °C 20 20TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 21. SECONDARY REFORMING VAULT Vault of Secondary Reforming PR600, Material PD-Refractories AZOT Rustavi, Georgia 2006 Vault of Secondary Reforming PR600 , Material PD-Refractories Cherepovets, Russia 2008 Vault of Secondary Reforming PR 1000, Material Plibrico Duslo Šaľa, Slovakia 2008 21TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 22. STEAM REFORMING SPHERICAL VAULT 22 22TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 23. STEAM REFORMING BOILER 23 Primary steam reforming 600 KAZAZOT Aktau, Kazakhstan Primary steam reforming 1000 AGROFERT Duslo Šaľa, Slovakia Primary steam reforming 1360 Schoeller - Bleckmann Nitec, Austria 23TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 24. FLUID CATALYTIC CRACKING BUILD-UP FCC Slovnaft Bratislava, Slovakia 1999 GENERAL OVERHAUL FCC Slovnaft Bratislava, Slovakia 2003, 2006, 2010, 2014, 2015 GENERAL OVERHAUL FCC 1. rafinérska Kralupy nad Vltavou, Czech Republic 2009 24TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 25. CONSTRUCTION INSURANCE TERMOSTAV Bratislava , s.r.o. has signed the contract with the KOOPERATIVA insurance company Our insurance covers:  Execution of buildings and Assembly works  Against damage to third parties  Design activities  Guarantee time  Building projects in foreign countries are additionally insured 25TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676
  • 26. CONTACTS TERMOSTAV Bratislava, s.r.o. Staviteľská 3 831 04 Bratislava Slovakia www.termostav.sk termostav@termostav.sk Miroslav ORGON, Business director, tel.: +421 903 774 457 orgon@termostav.sk Peter LOHNICKÝ, Production manager, tel.: +421 903 703 933 lohnicky@termostav.sk Miroslav JAŠEK, Planning engineer, tel.: +421 905 501 793 jasek@termostav.sk 26TERMOSTAV Bratislava, s.r.o., Staviteľská 3, 831 04 Bratislava, Slovakia, www.termostav.sk, termostav@termostav.sk +421 2 44872676