1. PLAN OF OMNI SOLARIS ON DRY DOCK 2013
Vessel name :OMNI SOLARIS
Date : 31/03/2013
Depart: ENGINE
No JobDescription Unit Quantity Note
MainPropeller Shaftsystem ( Port &Stbd) set 02
1 Main propellerShaft:
-Remove propellershaftcoupling, Inspection.
- Remove rope guards; remove propeller
- Inspectiongap of propellershaftand bearing.
- Remove propellershaft,inspect,measure shaftsand
bearingwear
- Inspectionpropellershaftbearings,intermediate
bearings.
- Repairof damageddetail
- Clean,renewall seal ;assembly
-Checking axial gapandto adjust ( if necessarily)
set 02
02 Propeller:
-To checkblades,&pulledoutforbalancingworkshop
- To scrap sea shell &polishing propellerblades
Pcs 02
Rudder stock :
-Remove Rudderout
-Check/ measure ruddershaftandbearingwear
-Assembly withnew seals
- To checkfree movement&alignment
pcs 02
BOW THRUSTER PROPELLER:
Model HRP
Set 01
1 Propeller:
-Remove, inspection,polishing blades
Pcs 01
2 Lower gearbox:
-Remove ,inspectiongears,bearings;repairorreplace of
the damageddetails
-Assembly,testing
-Completelychangedoilsystem
set 01
MAIN ENGINE&GEARBOXES (S8U-MPTK)(2000hp X 2) pcs 2
-To carriedout c.case inspection,tappet clearance &
valve lash,injectortobe sendtoshore for clean& tested.
-Checkedcylinderhead,pistonrings,connectingrod&
bearings etc…fromtear& wear
-T/charger,to service calibrate &checkblades&bearing
wear& oil seal
-Aircoolerto be cleaned&chemical service.
- SW & J.C.W attachedp/p,tocheckimpeller&seal
pcs 02

2. -Gear box M/E port & stbd, toinspect clutch,cleanedS.W
cooler& completely changedL.O
Pcs 02
*AUXILIARY ENGINE No 1,2&3 : ChongqingCummins,
NTA-855 M
03
1 *Remove cylinderhead ,inspectioncylinderheadset
- Remove the valves,inspect :suctionvalves,exhaust
valves,valve seatetc… fuel injectors .Repairorreplace
of damageddetails..(Majoroverhaul if necessary)
- To Inspect fuel injectors,refurbished&tested.
Set 03
2 *Alternator:tocleanthe windings&Meggar test. Set 03
3 *Connectingrodbearings&Pistonassembly.
Remove, Inspection.Renewbearing&pistonringsif
necessary.
Set
4 *Cylinderblock.
- Checked&calibratedtear& wear.
Set 03
5 *StartingMotors :Remove toinspection,maintenance Set 03
6 *Main bearing.
- Checkedmainbearingfromtear& wear.
set 03
7 *J.C.W coolingpumps:remove toinspection,renew seals
& bearings,checkimpeller
Set 03
8 *S.W coolingpumps: Remove toinspection,renew Seals
& bearings,checkimpeller
Set 03
9 *Lub.oil pumps: checking tear& wear of gear p/p Set 03
9 *Turbocharger: Remove toinspection,renew seals
&bearing( if necessarily )
Set 03
10 *Injectionpumps:
-Checkingandadjust ( if necessarily)
Set 03
VALVES :
Blasting,Service and replace damage,test pressure,
paintingoneanti-corrosivepaint
Schematic bilge,ballastandfire system
1 20K 50 globe v/vs Pcs 1 O/bFiFi
Schematic domesticF.W supply& S.W supply
1 10k 8 gate v/vsFW supply pcs 1 FW cargo P/p
2 5k 1.1/4 globe v/vsFW domestic pcs 1 2(p) Dom V/vs
Schematic soil & drain system
1 5k 80 stormv/vs sewage O/B pcs 1 Soil O/b
2 Drain cock fortowingpin&sharkjaw pcs 1 Drain cock
PIPE SYSTEM:
Blasting ;inspection;servive andreplace damage, test
pressure,paintingone anti-corrosive paint

3. The sea water coolingpipes
1 M/E portcrossoverSW Cooling& G.box cooling. pcs 1 X-overM/E & G.b
2 SW coolingpipe forchillercoolingP/pc/w flange. pcs 1 ChillercoolingP/p
3 SW coolingpipe forAHTW cooler pcs 1 AHTW cooling
SoundingPipe
1 Dispersanttanksoundingpipe pcs 1
2 Foam tanksoundingpipe pcs 1
Air Vents
1 F.Oair ventscoverbadlycorroded. pcs
PUMPS:
Remove the pumps, transportationto work
shop,replacingbearings,repairofdamagedmechanical
detail and assemblyat the factory,handingtheboard,
testing.
Includethe followingpumps:
Ref.plantseawatercoolingpump:DAVEY62303-3.
*Suggestto changednewsetP/p& motor.
pcs 01
Domesticseawaterpump-motor,TypeMYERS-HC-275
EJECTOR PUMP
set 02
Domestic fresh water pump-motor,Type MYERS-HC-275
EJECTOR PUMP
set 01
FW Cargo Pump:SOUTHERN CROSS,PSFD2C set 01
PACKAGEDAIR CONDITIONCOMPRESSOR
1 The Compressor-Motor: Model : Copelandscroll : ZR
144KCE
set 02
Remove the compressor;inspection:valve plates,
bearings,pistonrings;
Repairor replace of damagedmechanical detail .
Inspectandservice electrical coil of motor.
Assembly,testing
PACKAGEDREFRIGERATION COMPRESSOR
1 The Compressor-Motor: Type : L’UNITE
HERMETIQUE:TFH 2480Z
set 02
Remove the compressor;inspection:valve plates,
bearings,pistonrings;
Repairor replace of damagedmechanical detail .
Inspectandservice electrical coil of motor.
Assembly,testing
set 02
DECK CRANE
-Drainedhydraulicoil &repenishedwithnew oil. Set 01
OIL SEPERATOR 15ppm: Set 01
-Cleaning;maintenance;testing,watersamplinganalysis,
Resultof the shipowerandRegistration
ELECTRIC

4. Main electric Board
1 -Chemical clean,calibrate &insulationtested. Pcs 03
2 -Audit,calibratedagainall electrical gauges Pcs 12
Bow thruster electric board
-CleaningandMaintenance the electriccontactors pcs
Electric Motors :
-Remove the electricmotors,transportationto workshop
, dischargingsanitarydryingimprovinginsulation,
replacingbearings,repairof damagedmechanical details
and assemblyatthe factory,handlingthe board,check
the calibrationof concentric,testing.
Include the followingmotors:
1 Generator set: StamfordHCM434E1,312.5KVA, 415 Volt,
50Hz,451A.
Set 03
2 Bow thrustermotor;
Model:ATB-SEVER, 220 Kw
Set 01
3 A.H.U motor, Pcs 01
4 G.S P/pmotor, TECO AEEBKB020020FM Pcs 01
5 Bilge & BallastP/pmotor,TECO AEEBKB 020015FM Pcs 01
6 FW Cargo P/pmotor, TECO AEEBKB020030FM Pcs 01
7 SteeringGearmotor, Pcs 02
8 Engine room blowerfanmotors( U/N kw) Pcs 02
9 Galleyexhaust fanmotor Pcs 02
10 Bow thrusterroomfan motor Pcs 01
PREPARED BY 2ND
ENGINEER : MIOR MOHDASHRUL
REVIEWED & ACNOWLEDGEBY C/E : TIE SIEW HUAT