BR_Mining_Doka

The Formwork Experts.
__Understanding
Exceptional circumstances
call for an exceptional partner
Formwork solutions for your mining projects

2
understanding your needs
No outstanding formwork
solutions without

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Every mining project has its own challenges and criteria for success, whether these involve
overcoming great distances to remote locations or working under harsh environmental conditions.
Construction companies require high-quality, durable formwork materials capable of bearing heavy
loads, a global logistics network that provides full and on-time delivery, supervisors who ensure
efficient and smooth forming operations during construction, project managers who are able to
coordinate everything, etc. Doka provides it all from a single source and with the authority of a
global market leader. This exceptional _understanding of so many aspects can move mountains.
The importance of your
project success
Understanding

Project Management >
Logistics
• Just-in-time Delivery
• Special Delivery
• On-site Stock
• Formwork Return
• myDoka
Doka Safety
• Method Statement
• User Information
• Formwork Instructors
• Safety Systems
• Inspection of formwork
as assembled
• Certified formwork systems
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Consultancy
• Risk Assessment
• Technical Feasibiltiy
Analysis
• Proposal of formwork
solutions
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3
Engineering
• Execution Drawings
• Material Lists
• Cycle Planning
• Project Structural
Analysis
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6
Formwork Solutions
• Doka Wall Systems
• Doka Floor Systems
• Doka Climbing Systems
• Doka Load-bearing Systems
• Doka System Components
• Access Shoring
• Concremote
• Doka Safety Systems
On-site Services
• Formwork Instructor
• Pre- & Dis-assembly
as assembled
• Engineering Service on site
Project
Success5
Doka 360°
Performance Cycle

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Consultancy
• Risk Assessment
• Technical Feasibiltiy
Analysis
• Proposal of formwork
solutions
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To find the ideal solution with you ...
Our _understanding of consultancy
and project management:

... and to realize it together
Comprehensive
and results-oriented
We develop a customised formwork con-
cept based on a detailed analysis of your
specific requirements. We then ensure
it is implemented and support you at all
times throughout the entire process.
Tailored to your requirements
Formwork operations are scheduled
based on precise knowledge of the
construction method and project-specific
framework conditions, as well as on
keeping the volume of commissioned
system components as low as possible.
The result: detailed cycle planning to
allow for efficient construction
workflows.
Efficient logistics planning
We work closely with you to optimise site
logistics in an effort to keep unproductive
downtimes and storage site footprint to
an absolute minimum.
Safety first
Moreover, we never lose sight of form-
work operation safety. Working closely
with safety officers, our project managers
develop and implement an end-to-end
safety concept for formwork use.
Focus on time and cost
Consistent project controlling and
efficient reporting ensure that the project
moves forward smoothly: construction
time and costs are made transparent and
kept under control.
Our internationally experienced project managers serve as the effective link between
construction work and formwork technology. Their expertise in both engineering and
business management allows them to focus on the entire construction process.
“The whole is greater than the
sum of its parts. This is exactly
what Doka project management is
about. It ensures that the various
project phases are perfectly co-
ordinated and running effectively,
with the overall goal of ensuring
our clients’ projects run smoothly
and safely.”

Engineering
• Execution Drawings
• Material Lists
• Cycle Planning
• Project Structural
Analysis
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“Smart formwork solutions can only
be developed and engineered, if you
understand the project requirements
and if you are familiar with the con-
struction processes. And exactly this
understanding is the starting point for
our engineering services.”
Project Structural Analysis
The precise static design ensures the
safe use of formwork systems.
Cycle Planning
Project-specific cycle planning ensures
personnel and formwork materials are
managed optimally, and provides access
to date and cost information at a glance.
Material Lists
Detailed material lists enable effec-
tive inventory control and construction
management, as well as facilitating an
organised return of materials.
Execution Drawings
At the heart of any formwork planning
are precise design plans developed for
practical use. They take the burden off
construction managers, enable optimised
formwork use, and render makeshift
solutions built on-site obsolete.
Ensuring construction projects run
safely and smoothly
Our _understanding of engineering:

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To meet the high standards of safety required
when building mining facilities, you need a
formwork partner who consistently focuses
on safety at work – from the drawing board to
project completion and throughout every phase
of the construction process. Doka is committed
to developing and implementing the best possible
safety solutions together with our clients.
We do not compromise on this.
Method Statement
Practice-oriented and easily
understandable drawings are the
basis for safe formwork opera-
tions and avoid unsafe interim
solutions on site.
User Information
Each Doka formwork system
comes with a detailed user infor-
mation. The right assembly and
application are clearly explained
and also possible misapplications
are shown to avoid hazards from
the very beginning.
Formwork Instructors
Our experience formwork instruc-
tors train your site crew in the
proper use of the formwork and
supervise the formwork opera-
tions. At your side. On your site.
Our _understanding
of responsibility:
Safety first

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Doka Safety
• Method Statement
• User Information
• Formwork Instructors
• Safety Systems
as assembled
• Certified formwork systems
Safety Systems
We offer a full range of safety
systems that meet the highest
international standards, in order to
ensure a safe working environment.
Inspection of formwork
as assembled
Our experienced formwork experts
support you in monitoring the correct
mounting and point out any misuse.
Certified formwork systems
The certificates awarded to Doka formwork sys-
tems are your guarantee of high quality and safety.
CE-labelled products refer to the EC
Machinery Directive 89/392/ EEC
and are subject to regular inspec-
tions.
The GS mark stands for “tested
safety” and tells users that their
system has been subjected to rigor-
ous testing.
The GSV is an association of
European formwork manufacturers.
The GSV mark certifies that the
formwork will withstand the stated
formwork pressure.
Because safety
matters
Safety is a top priority at Doka. We take a holistic
approach to safety together with our clients. For
this reason, we launched the important Doka
Safety initiative to raise awareness of safety-related
issues at construction sites.
By understanding the high standards
of safety required for mining projects,
we provide clients with safety solutions
tailored to their needs. Our goal: zero
accidents on the job.

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Doka Climbing Systems
• Climbing formwork MF240
• Dam formwork
Doka Floor Systems
• Timber-beam floor formwork Dokaflex
• Dokamatic Table
• Panel floor formwork Dokadek 30
Doka Wall Systems
• Framed formwork Framax Xlife
• Framed formwork Frami Xlife
• Large-area formwork Top 50
• Circular formwork H20
• Column formwork
• Single-sided formwork
High quality and sustainably
made in Austria.
Thanks to ISO 9001 and ISO 14001
certification, all Doka products comply with
the strictest requirements in terms of quality and environ-
ment. In addition, Doka only obtains wood from sustain-
able, PEFC-certified forests.
Our _understanding of formwork solutions:
Complete reliability, high efficiency
and total safety

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Formwork Solutions
• Doka Wall Systems
• Doka Floor Systems
• Doka Climbing Systems
• Doka Load-bearing Systems
• Doka System Components
• Access Shoring
• Concremote
• Doka Safety Systems
Doka Load-bearing Systems
• Load-bearing tower Staxo 100
• Load-bearing tower Staxo 40
• Heavy-duty supporting system
DokaShore
Doka System Components
• Timber formwork beams H20
• Formwork sheets
• Floor props
• Release-agents
• Tie rod system 15.0 | 20.0
• Forming clamp
Access Shoring
• Safe and easy to errect workplace
access
Concremote
• Optimize your construction process with
real-time measurement of concrete
strength
• Cycle times and concrete formulation
• Access results via secure web portal
Doka Safety Systems
• Platform system Xsafe plus
• Folding platform K
• Edge protection system XP
• Stair tower 250
• Ladder system XS
Doka Safety
Systems stand for
safe formwork operations:
simple and accurate, compliant with current safety
standards, 100 % harmonized with Doka formwork
systems and repeatedly proven at more than 1,000
construction sites.

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Special Delivery
We handle it: from selection of
suitable means of transportation,
procurement of all required
permits, professional packaging
and/or securing cargo through to
organising escort vehicles. You can
rely on the experience of Doka‘s
logistics specialists.
To ensure your construction project runs smoothly, you need to be
able to rely on the availability of formwork materials. With our high-
performance logistics network, we deliver on time, complete and
without damage. This is our mission, no matter where your mining
project is located. And even if unexpected short-term needs arise,
our logistics experts will find a way to properly support you.
Our _understanding of logistics services:
Reliable availability even in the
most remote places on earth

5 Logistics
• Just-in-time Delivery
• Special Delivery
• On-site Stock
• Formwork Return
• myDoka
myDoka
myDoka is the online platform for
project data monitoring. It gives
anytime access to the latest inventory
and transaction data, so all impor-
tant information can be find easiliy.
From planning to evaluation, from
the contract all the way through to
controlling – all data are displayed at
a glance, and are always up-to-date.
myDoka has a wide range of func-
tions which simplify daily work and
give a quick overview of your project.
Just-in-time Delivery
Scheduled, on-time deliveries free up
limited storage areas at your site and
ensure availability of your formwork
material when you need it. We take
care of organising every aspect of
transport and delivery.
On-site Stock
Our commissioned stock at your
site allows you to cover short-term
requirements for consumables
and spare parts easily, quickly and
without red tape. You take what you
need; at the end you will be invoiced
transparently and based on your re-
quirements. Naturally, we make sure
that stocks are always adequate.
Formwork Return
Together we develop a transparent
and fair plan for returning rented
formwork materials. If required we
jointly inspect the formwork materials
while recording and evaluating the
stock on site. A comprehensive
return report allows for maximum
cost certainty in the process.

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On site we stand behind our promise. Doka is there for you. At your side. On your site.
When it is time to turn your customised formwork concept into practice, our formwork
experts are at your side to ensure that you get the most out of your solution.
Our _understanding of on-site services:
We are where you are.

6 On-site Services
• Formwork Instructor
• Pre- & Dis-assembly
as assembled
• Engineering Service on site
Formwork Instructor
Our experienced formwork instructors
are your personal task force on the
construction site. The formwork instruc-
tors train and advise your construction
team in the professional and safe use
of the formwork systems. This ensures
that the system advantages can be fully
used, damages and wear are reduced
and safety at work is increased.
Pre- & Dis-assembly
We take over the pre-assembly of the
formwork at your request. This not only
saves time and money, but also ensures
that you can work professionally without
time-consuming temporary solutions.
Everything fits together perfectly. And when
it comes time to disassemble the formwork
we also support you. You benefit in turn
from less damage to the system and a
shorter rental time.
Inspection of formwork
as assembled
Together with you, our formwork instruc-
tor checks the proper assembly of the
formwork. Any misapplications are pointed
out and the corrective actions are explained.
This ensures safe and smooth formwork
operations from the very beginning.
Engineering Service on site
Our technicans bring you measur-
able benefits. For example, by
effectively managing material flows,
our technicans ensure optimal utili-
zation of the formwork systems and
low idle times. Or when it comes to
short-term planning changes, they
enable short-term adjustments of
the formwork solutions by making
use of existing stock.

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Copper mining Project at 3,200 m above sea level. The OGP1
replaces the concentration plant Los Colorados to increase the
production of copper to 152,000 tons per day, enabling the process
of minerals with higher content of copper, found under the existing
production facilities.
Location: Atacama desert, Chile
Type of mine: Copper mine
Construction Company:
Bechtel Chile Ltda.
Type of structure: Production facility,
industrial building and Industrial structures
Customer benefit and solution:
• Engineering on site for fast and flexible
adaption of execution drawings during
construction phase
• One-stop-shop supplier with one
formwork contact and less administrative
effort to control and coordinate
System used:
Supporting construction frame, Circular
formwork H20, Large-area formwork Top 50,
Framed formwork Frami Xlife and Framax Xlife,
Guard rails, Folding platform K, Load-bearing
tower d2, Dokaflex, Shaft platform,
Dam formwork, Climbing formwork MF240,
Load-bearing tower Staxo 100
Beginning and end of formwork
operations:
2012-2014
Challenge:
Enable short-term changes during
construction phase on a remote site.
Minera Escondida

Location: Cusco, Peru
Type of mine: Ore and copper mine
Construction Company: Bechtel Peru
Type of structure: Crushing plants, two 70 m long
tunnels, 70 m long dams, tanks and reservoirs
• high-capable logistics services
• comprehensive project management for all
project phases
• Doka Safety Systems and On-site Training of site
staff by experienced Formwork Instructors
• Quick and flexible adaption of formwork solutions
on short noticed changes
System used:
Framed formwork Framax Xlife, Folding platform K,
Shaft Platform, Load-bearing tower Staxo 100,
Climbing formwork MF240, Dam formwork D22,
Large-area formwork Top 50
Beginning and end of formwork operations:
2011-2014
Las Bambas copper, located 4,000 m above sea level in one of the remotest
regions of the Andes, was one of the biggest construction projects in Peru.
From 2014 onwards 51 m tonnes of ore per year can be extracted from three
giant open pits. Furthermore it is expected to produce 400,000 tonnes of
copper concentrate annually, making it Peru’s biggest mine.
Challenge:
Formwork solutions for different
structures, high safety standards and
reliable material availability.
Las Bambas

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Challenge:
Short construction time for different
structures and therefore short lead
times.
Expansion to significantly enlarge the production capacity of copper
but also of molybdenum, rhenium and silver.
Location: Tacana, Peru
Type of mine: Copper mine
JJC Contratistas Generales
Type of structure: Crusher and interme-
diate stack, railroad tunnel, electric board
and substation
• Customized formwork solutions based
on a detailed analysis of customer
requirements
• Diversity of equipment reflected in
different applications, such as a cus-
tomized solution for a tunnel ensuring
safety, high productivity and therefore
lower costs
• Short construction time
• Excellent concrete finish
• Costs savings by reducing the use of
plywood
• On-site Stock and therefore shortening
of delivery time
System used:
Framed formwork Framax Xlife, Folding
platform K, Shaft Platform, Load-bearing
tower Staxo 100
operations:
2012- 2013
Toquepala
Expansions Project

Volcan is a multi-metal mining company and one of the largest
producers of zinc, plumb and silver in the world. This project will
enlarge actual production of 2,500 tons per day.
Challenge:
Safe working conditions, high
performing load-bearing system
and shortening of crane time.
Volcan Planta
de Oxidos Cerro de Pasco
Location: Cerro de Pasco, Peru
JJC Contratistas Generales
Type of structure: Cyanidation tank founda-
tions, hopper thick, stock reagents, fine
hopper, “among others”
• Safe support of 1.5 m thick slabs in up to
22 m height by using Doka´s Load-bearing
tower Staxo 100
• Safe working platforms with less assembly
effort for the outer perimeter structure
• Cut down of crane time by using handset
Framed formwork Frami Xlife for all wall
structures
System used:
Framed formwork Frami Xlife, Climbing form-
work K, Dokaflex, Load-bearing tower Staxo 100
operations:
2012-2013

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Our job is not finished until you are entirely satisfied. The success of your project
stands ultimately at the centre of all we do. We know that you will obly rely on
Doka’s _understanding in the future, if we provide you with exceptional service,
safety, quality and efficiency today. And this is our promise to you.
Understanding
Project completion
does not mean our work is done.

BR_Mining_Doka

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