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SET Proactive Asset Management
1. Proactive Asset
Management
Process flow to avoid facility liabilities
Mark J. Sydlowski
Director of Cylinder Remediation
& Asset Management Services
SET Environmental, Inc.
508-789-3798
3. Unknown Gas Cylinders
Unknown gas cylinders with no indicators
Lecture Bottles / 110 valves, rust, no markings or labels
Unknown gas cylinders with indicators
Cylinders with various identifiable CGA valves
Cylinders with identifiable PRD’s
Cylinders with a DOT label on the shoulder
Cylinders with other indicators, stenciling.
4. Unknown Cylinder Liabilities
Is it an inert gas or a Zone A toxic
If known, can we have it on the property?
If known, does it comply with our permit?
Identifying the gas requires analytical.
Can we perform analytical on site?
Unknowns are monetarily costly.
Unknowns can be permit costly.
5. Non-DOT Cylinders
Valve Corrosion
Dents, evidence of fire or heat damage
Cylinders used incorrectly (drug lab)
Cylinders without DOT or ICC stamping
Cylinders with valves that do not meet
DOT Specification (old Zone A gases)
Cylinders not meeting DOT specifications
for transportation in commerce
6. Managing Non-DOT Cylinders
Require salvage vessels to be moved, or they
need to be managed on site such as acetylene.
High pressure gases in high pressure vessels
Low pressure gases in any salvage vessel
Lecture Bottles can be shipped in Lecture Packs
Each scenario above has an added cost
Each scenario represents a facility liability.
9. Excessive Idle Inventory
Accumulation of returns that can be drained
using on-site equipment.
Accumulation of returns that can not be drained
on site.
Inventories that can not be sold.
Cylinders where packaging specifications have
changed.
Cylinders that have inoperable valves.
Cylinders with gases that can create a hazard
over time (Hydrogen Fluoride / Hydrogen Bromide)
10. An Asset Should not remain Idle
Idle assets can:
Accumulate quickly.
Become unnoticed in the facility.
Start to physically deteriorate.
Start to have labels and markings fade.
Develop slow leaks without being noticed.
Start to rust which can deteriorate markings.
11. Proactive Asset Management
An asset should:
Not remain idle.
Have a direction
Have a timeline to its destiny
Be of known contents
Have a future status
Not be allowed to accumulate.
12. Customer Returns
Client Returns
(route immediately)
Drain using internal
capabilities
Drain using future
Internal
capabilities
Drain using external
remediation
contractors
Monthly, Quarterly
or bi-annually?
Asset to be returned?
Asset to be scrapped?
When will internal
Capabilities be
implemented
Date set for internal
Draining?
Asset to be scrapped?
Asset to be re-used?
13. Existing On-Site Inventory
Idle
On-Site Inventory
Does it require
Draining?
Can it be sold or
Recycled?
Is it off spec or in a
package no longer
usable?
Can it be transferred
to a usable package?
If it can, when can
that step be taken?
If yes, internally or
Externally?
Asset to be scrapped?
Asset to be re-used?
14. Points to consider
Client returns need a defined route
Idle assets on site need to be defined
Idle assets need to be a priority
Timelines should be set for all activity
Being Pro-Active will:
Allow one to know what is “actually on site”
reducing the chance for on site liabilities.
15. An Idle Asset is a Liability
It is not generating revenue
It could become an unknown
It could become non-DOT
It could leak
It needs Proactive Direction to minimize
its negative potential.