This document contains 26 multiple choice questions related to statistical process control (SPC) and measurement system analysis (MSA). The questions cover topics such as the relationship between quality and variability, identifying attribute and variable data, uses of statistics, distinguishing common from special causes of variation, process capability indices, estimating rejection levels, and key concepts in MSA including errors, repeatability, reproducibility and requirements for an excellent measurement system.
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SPC & MSA Questions
1. Questions for SPC & MSA
1. True Relationship between Quality & Variability
a. Directly Proportional
b. Inversely Proportional
c. Zero Variability with Perfect Quality
d. There is no Relationship
2. Identify the Attribute data from option given below;
a. Patient waiting time for Doctor
b. Inspection time by Doctors
c. Numbers of patients waiting more than 10 Minutes for Medicines.
d. Shaft Diameter
3. Identify the Variable data from option given below;
a. Number of shafts which are found Not OK.
b. Number of Shaft measured out of total lot for measuring Diameter.
c. Diameter of shaft measured by 3 Quality Inspectors
d. None of Above
4. Statistics could be used for
a. Collection of data
b. Interpretation of data
c. Analysis of data
d. a & c
e. b & c
f. a,b & c
5. Mr. Sanjeev Tomar drilled 10 holes in a sheet metal bracket in the morning shift. Difference
between diameters of holes may be caused due to
a. Common Cause
b. Special Cause
c. Both Common & Special Causes
d. Causes are to be decided after Root Cause Study.
2. 6. Slight Variation in Carbon Content of Major Raw Material
a. Common Cause
b. Special Cause
c. Both Common & Special Causes
d. None of Above
7. There is Definite & Standard Pattern in variability due to
a. Common Cause
b. Special Cause
c. Both Common & Special Causes
d. None of Above
8. Process Capability (Cpk) is calculated only when
a. Common Causes are there and all special causes are eliminated
b. Special Causes are there and all Common causes are eliminated
c. All Common Causes & Special Causes are Eliminated
d. Both Could be present while calculating (Cpk)
9. Only in one case (Cpk) & (Cp) would be EQUAL
a. WhenThere isNo VariationinProcess
b. Whenthere isCommonCause inProcess
c. When Process Variation is centered
d. None of Above
10. What is best Representation of Mean & Spread in SPC Study
a. X Double Bar as Mean & R Bar / d2 as Spread
b. X Double Bar as Spread & R Bar / d2 as Mean
c. Mid-Point of USL & LSL is Mean & Difference of UCL & LCL is Spread
d. No any particular approach is defined.
3. 11. When Cpk is 1.0, What will be the approximate Rejection of component, we are generating
a. 3.34%
b. 6.68%
c. 9.34%
d. 3.24%
12. When we found 10000 ppm rejection level, at what Cpk our process would be running
a. 1.27
b. 1.33
c. 1.50
d. 1.66
13. How do you find that a Special Cause is generated, when you see in your
control plan
a. Pointsare belowLCL & above UCL
b. WhenSevenConsecutive pointsare inupwarddirection
c. WhenFourteen Consecutive pointsare up – downdirection
d. ALL OF THE ABOVE
14. In above mentioned condition (Question No 13), what is estimated
rejection
a. More than 10000 ppm butlessthan20000 ppm
b. More than 5000 ppmbut lessthan10000 ppm
c. More than 2500 ppmbut lessthan5000 ppm
d. None of Above
15. What is SWIPPE in MSA
4. 16. For a FundamentallyGoodMeasurementSystemMUST have
a. Instrument Least Count Should have 0.1 times Tolerance
b. Instrument Least Count Should have 10 times Tolerance
c. Instrument Least Count Should be Half of Tolerance
d. There is no Relationship
17. How Many Contributors are there responsible for Measurement Errors?
a. 3
b. 4
c. 5
d. 6
18. Which is Spread Error of MSA;
a. Bias.
b. Linearity.
c. Stability
d. Repeatability
19. What is Location Error
a. Bias.
b. Linearity.
c. Stability
d. Repeatability
e. a,b & c
20. Change of BIAS with Respect to time is which error
a. Bias.
b. Linearity.
c. Stability
d. Repeatability
5. 21. Repeatability error is calculated with condition
a. More than One Instrument is used.
b. More than One part is used
c. More than One Attempt is used
d. More than One Appraiser has measured
22. Reproducibility error is calculated with condition
a. More than One Instrument is used.
b. More than One part is used
c. More than One Attempt is used
d. More than One Appraiser has measured
23. Repeatability is commonly referred to as
a. Equipment Variation (EV)
b. Part Variation (PV)
c. Appraiser Variation (AV)
d. Total Variation (TV)
24. While Conducting MSA Study, which is NOT Necessary Condition;
a. More Than 5 identical Parts are to be Selected
b. More Than 3 Appraisers are to be Selected
c. On Each Part Location is to be marked which is visible to all appraisers.
d. All conditions are necessary conditions.
25. While Conducting MSA Study, Data Collection of measurement should be
a. Under normal measurement condition
b. in random order
c. using blind measurement process
d. All conditions are necessary conditions.
26. An Excellent Measurement System must have
a. GRR must be less than 10% & ndc must be equal or more than 5
b. GRR must be equal or greater than 10% & ndc must be equal to 5
c. GRR must be less than 10% & ndc must be less or equal to 5
d. None of Above