Alpha Intelligent PdM Centrifuge adopts sensing technology, the predictive maintenance of the centrifuge can be realized by embedding sensors in centrifuge, monitoring the equipment running status in real time and protecting the normal operation of the centrifuge by 7*24. Our machine is underground commissioning in factory, a new type of powerful solid-liquid separation equipment in CHPP.
2. Beijing HOT Mining Tech Co., Ltd
ProcessforEnvironment
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Wide Application: Horizontal vibration centrifuge is mainly used for
separating suspending solid particle and liquid, and is adopted for coal and
other mineral process.
Working Principle: The mineral was feed through the top of the machine
and falls into the screen basket. Then the screen basket rotates around its
horizontal axis driven by motor through belt, and mineral fed is pressed to the
basket by centrifugal force, during which process, the surface water is removed
from the mineral and forced through the apertures of the basket. At the same
time, the screen basket was vibrated by two vibration motor installed on the
body. As a result, the mineral is conveyed along the inner side of the basket by
vibration. Finally, the dewater mineral was discharged out of the screen.
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Working Principle
3. Beijing HOT Mining Tech Co., Ltd
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Ø High efficiency, low moisture of product, slight damage of coal.
Ø Wed range of feed size, high capacity.
Ø Low energy consumption, to reduce the production cost of coal plant.
Ø Less wear part, slight smash of raw coal.
Ø Simple structure, firm and durable, and easy to maintenance.
Ø Reduce the height of plant, and investment cost.
Ø Vibration balance, few noise.
Ø Optimized design suitable for the actual needs of the current coal industry.
Product Characteristics
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4. Beijing HOT Mining Tech Co., Ltd
ProcessforEnvironment
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Product Characteristics
Ø The key parts are from world-famous brand, performance well and
service life long
Ø Two individual vibration motor are adopted, power big and
effective.
Ø The amplitude of vibration motor is 2~6mm, and could be adjusted
expediently.
Ø The impact force on principle axis and bearing is slight, the
vibration of screen basket is symmetrical.
Ø The adoption of PP bumper block and shock-absorbent rubber
sheet, reduce the noise and vibration of base.
Ø Because of the design of combining feed chute and door plank of
centrifuge, the mineral vibrate while conveyed through the chute to
make sure it even and unconsolidated.
Ø The rotary parts adopt the pressurized lubrication system with thin
oil system, which combine three functions: lubrication, cooling and
lubricating oil purification.
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5. Beijing HOT Mining Tech Co., Ltd
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Ø All wear parts are protected by polyurethane or high alumina ceramic
lining, which prolongs the service life of the equipment.
Ø The hinge door plank and the special tool for tearing down the screen
basket make the exchanging of screen basket easily.
Ø Realize intelligent control of mechanical & electrical integration of
equipment, on-line monitoring of bearing temperature, early warning,
improving the reliability of equipment operation.
Ø Motor position and opening direction can be flexibly selected with users.
Product Characteristics
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6. Beijing HOT Mining Tech Co., Ltd
ProcessforEnvironment
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The THC series horizontal vibration
centrifuge adopts a far resonance linear
vibration system, with stable vibration
and high frequency. The following is the
comparison of the vibration system
characteristic curves between the
ordinary centrifuge and THC centrifuge.
It can be seen that the working point (point A) of
THC centrifuge is a very smooth, approximate
straight line, and its working frequency is much
higher than the natural frequency, which shows
that it has strong adaptability to the field, and it is
not sensitive to the change of materials feeding,
and its amplitude is stable.
Performance Comparsion
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7. Beijing HOT Mining Tech Co., Ltd
ProcessforEnvironment
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No . 1 2 3 4 5
Model THC1100 THC1300 THC1400 THC1500 THC1650
Feeding Range
(mm)
0.5~50 0.5~50 0.5~50 0.5~50 0.5~50
Capacity (t/h)
140~180 180~210 210~250 300~350 370~410
Product Moistures
(%)
5~9 5~9 5~9 5~9 5~9
Slime Water Loss
Rate(%)
2.5~3.5 2.5~3.5 2.5~3.5 2.5~3.5 2.5~3.5
Ordinary Life of
Screen Basket
(month)
3~6 3~6 3~6 3~6 3~6
Motor
Power (kw)
Drive
Motor
37 45 45 75 75
Vibration
Motor
2×3.0 2×3.0 2×4.0 2×8.4 2×8.4
Oil Pump
Motor
0.75 0.75 0.75 0.75 0.75
Total Power(kw) 43.75 51.75 53.75 92.55 92.55
Outline Dimension
(mm)
2586×2743
×1877
2586×2743
×1877
2959×2759
×1917
3257×3125×
2192
3314×3136×
2211
Total Weight
(kg)
7275 7324 8229 11430 12500
Technical Parameters
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8. Beijing HOT Mining Tech Co., Ltd
ProcessforEnvironment
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Main Accessories for Centrifuges
No. Name Model Material Quantity Remark
1 Screen Basket VM1400 Weldments 1
Wearing
Parts
2 Screen Basket Frame VM1400 ZG40Mn2 1 Spare parts
3 Oil Seal
GB/T
1387.1-2007
NBR 4 Spare parts
4
TRB(Tapered roller
bears)
GB/T
297-2007
GCR15 2 Spare parts
5 Vibration Motor HT200 2 Spare parts
6 Oil Pump Motor
JB/T
10447-2004
Q235A 1 Spare parts
7
Full Automatic
Lubricator
ABS 2
Wearing
Parts
8
Main Damping Rubber
Spring
PU 4
Wearing
Parts
9
Secondary Damping
Rubber Spring
PU 4
Wearing
Parts
10 V belt
GB/T
11544-2012
EPDM 6
Wearing
Parts
11
Wear-resistant
Ceramics
Ceramics 40 Overhaul
12
Wear-resistant
Ceramics
Ceramics 45 Overhaul
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9. Beijing HOT Mining Tech Co., Ltd
ProcessforEnvironment
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In order to ensure the long-term operation performance of Alpha centrifuge,
Alpha customized built-in wireless sensor for centrifuge, Real-time
monitoring of the running status of the core components of the centrifuge.
PdM Solution for Centrifuges
Intelligent monitoring sensors are installed in vibration motors, spindle bearings
of cubic drive end, and spindle bearings of screen basket. Vibration and
temperature data are collected and stored in real time and uploaded to the cloud.
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10. Beijing HOT Mining Tech Co., Ltd
ProcessforEnvironment
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The operation data of centrifuge is uploaded to ALPHA cloud wirelessly for
intelligent analysis and embedded intelligent algorithm to predict the operation
failure of centrifuge, so as to realize predictive maintenance of equipment.
PdM Solution for Centrifuges
Ø Running data can be viewed in real-time on the computer and the
mobile terminal, and the failure warning and alarm information
can be pushed in real-time.
Ø Predict faults in advance, repair in advance, and completely avoid
sudden downtime.
Ø Improve the operation performance of the main components,
centrifuge operation performance is more efficient, longer operation.
Real-time
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