2. Contents
1 KIT CONTENT
Kit overview................................................................................. 1-3
2 SAFETY INFORMATION
Safety rules................................................................................. 2-4
3 GENERAL INFORMATION
Basic instructions........................................................................... 3-5
Torque - Minimum tightening torques for normal assembly ................................ 3-6
4 PRE-ASSEMBLY
TOOL LIST
CLEANING - Static description........................................................ 4-11
5 ASSEMBLY
CLEANING
CLEANING - Install................................................................ 5-12
3. 1 - KIT CONTENT
1 - KIT CONTENT
Kit overview
[Models - Configurations]
76097290 1
The purpose of this kit is to replace all the nuts and bolts in the cleaning system. The new nuts and bolts will satisfy
durability requirements.
1 - 3
4. 2 - SAFETY INFORMATION
2 - SAFETY INFORMATION
Safety rules
[Models - Configurations]
WARNING
Disengage the PTO, turn off the engine and remove the key. Wait for all movement to stop before leaving
the operator’s position. Never adjust, lubricate, clean or unplug machine with the engine running. Failure to
comply could result in death or serious injury.
M1181
WARNING
Use extreme caution and follow all safety guidelines to prevent accidental injury to persons near the work
area. Always know the location of all persons and pets in the area. Warn them before you start work, raise or
lower the feeder/Header or moving the machine. Failure to follow these rules could result in death or serious
injury.
M1165
2 - 4
5. 3 - GENERAL INFORMATION
3 - GENERAL INFORMATION
Basic instructions
[Models - Configurations]
PLEASE READ THE COMPLETE INSTRUCTIONS BEFORE STARTING ASSEMBLY!
References to right and left are determined by standing at the rear of the machine and facing the direction of travel.
NOTE: Using the Hardware Torque Chart, torque all hardware to the specified torque unless otherwise specified within
the instructions.
NOTE: Using the Hydraulic Fitting Torque Chart, torque all fittings to the specified torque unless otherwise specified
within the instructions.
NOTICE: Do not tighten the hardware until instructed to in the assembly instructions.
NOTICE: Be sure to use the hardware specified when using tapped holes as trying to install a metric bolt in an inch
thread or an inch bolt in a metric thread will damage the threads.
NOTE: Install flat washers over all slotted holes unless truss-head or carriage bolts are used. Install a lock washer
on all bolts unless a jam nut or self-locking nut is specified.
NOTE: Install special hardened washers where specified.
3 - 5
10. 3 - GENERAL INFORMATION
Inch Lock Nuts, All Metal (Three optional methods)
20090268 4
Grade Identification
Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3)
Grade A No Notches No Mark No Marks
Grade B One Circumferential Notch Letter B Three Marks
Grade C Two Circumferential Notches Letter C Six Marks
3 - 10
11. 4 - PRE-ASSEMBLY
4 - PRE-ASSEMBLY
TOOL LIST
CLEANING - Static description
[Models - Configurations]
76097291 1
Reference Description Quantity
(1) Brace, Cleaning System Alignment 1
Description Quantity
Nut, Prevailing Torque, Oval Lock, M16 18
Bolt, M16 x 130, Left Side Pitman Drive 1
Bolt, M16 x 120, Right Side Pitman Drive 1
Plug 1
Strap 2
4 - 11
12. 5 - ASSEMBLY
5 - ASSEMBLY
CLEANING
CLEANING - Install
[Models - Configurations]
1. Park the combine on a Hard Level surface.
2. Engage the parking brake.
3. Shut OFF the engine.
4. Place wheel chocks around the front tires.
5. Disconnect the (-) negative battery cable from the
batteries.
NOTICE: The following manual will be needed along with
these instructions to complete this update procedure, 2300
Series Combine Manual # Rac 7-67800, Section 9130.
Using the 2300 Series Combine Manual # Rac 7-67800,
Section 9130 remove both the upper and lower sieves from
the combine, retaining all hardware for reassembly.
6. Move the cleaning system fully forward.
7. From behind right side main pitman arm (1), remove
the plastic dome plug.
NOTICE: This will provide an access hole through which
the right side pitman drive bolt may be removed.
76097290 1
8. Place the cleaning system into the mid-stroke posi-
tion.
9. On the left side of the combine, lock the cleaning
system in place by slipping the kit supplied brace (1),
over the lower hub of the left side pitman arm.
10. Secure the other end of the brace to the combine
using the existing nut and cap screw on the combine.
NOTICE: All the hardware replacement and torque MUST
BE performed with the kit supplied brace in place.
NOTICE: Right side art shown, hardware locations will be
the same.
76097291 2
11. Remove and discard left side main pitman arm drive
cap screw and lock nut (1).
76097290 3
12. Install new left side M16 x 130 cap screw and new
M16 lock nut.
5 - 12
13. 5 - ASSEMBLY
13. Tightening the nut, NOT turning the cap screw,
torque the hardware to 18.4 - 20.9 kgm (133 - 151
ftlbs.).
14. Remove and discard lock nut (1).
76097290 4
15. Install new M16 lock nut.
16. Tightening the nut, NOT turning the cap screw,
torque the hardware to 18.4 - 20.9 kgm (133 - 151
ftlbs.).
17. One at a time, remove and discard the remaining
seven lock nuts at locations (1).
76097290 5
18. Install the seven new M16 lock nuts one at a time.
19. Tightening the nut, NOT turning the cap screw,
torque the hardware to 12.3 - 14.8 kgm (89 - 107
ftlbs.).
20. Remove the kit supplied brace.
21. Place the cleaning system into the mid-stroke posi-
tion.
22. On the right side of the combine, lock the cleaning
system in place by slipping the kit supplied brace (1)
over the lower hub of the right side pitman arm.
76097292 6
23. Secure the other end of the brace to the combine
using the existing nut and cap screw on the combine.
NOTICE: All the hardware replacement and torque MUST
BE performed with the kit supplied brace in place.
24. Remove and discard right side main pitman arm drive
cap screw and lock nut (1).
76097290 7
5 - 13
14. 5 - ASSEMBLY
25. Install new right side M16 x 120 cap screw and new
M16 lock nut.
26. Tightening the nut, NOT turning the cap screw,
torque the hardware to 18.4 - 20.9 kgm (133 - 151
ftlbs.).
27. Remove and discard lock nut (1).
76097290 8
28. Install new M16 lock nut.
29. Tightening the nut, NOT turning the cap screw,
torque the hardware to 18.4 - 20.9 kgm (133 - 151
ftlbs.).
30. One at a time, remove and discard the remaining
seven lock nuts at locations (1).
76097290 9
31. Install the seven new M16 lock nuts one at a time.
32. Tightening the nut, NOT turning the cap screw,
torque the hardware to 12.3 - 14.8 kgm (89 - 107
ftlbs.).
33. Remove the kit supplied brace.
34. Move the cleaning system fully forward.
35. Behind right side main pitman arm (1), install the new
plastic dome plug.
76097290 10
36. Using the 2300 Series Combine Manual # Rac
7-67800, Section 9130 reinstall both the upper and
lower sieves into the combine.
37. Use the new cable ties to secure the sieve electrical
harness.
5 - 14
15. 5 - ASSEMBLY
38. On both sides of the combine, check the torque at the
five locations (1) for the front axle-to-chassis hard-
ware.
76097293 11
39. Tightening the nut, NOT turning the cap screw, check
and torque as required to 16.9 - 41.5 kgm (122 - 300
ftlbs.).
40. Restore the functionality of the combine. Reconnect
the negative battery cable. Replace all shielding.
5 - 15