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Custom Manufacturing
and engineering
If you can dream it, we can build it
Aglo Systems designs and develops unique creations to your specification
Our team of engineers have a complete 3D CAD design
facility in-house and the enthusiasm to project manage
small or large scale projects from concept through to reality.
Dedicated to supplying a quality product on time, our team is able to
work with you to provide seamless integration of design paths ensuring
an outstanding custom result.
We specialise in new and creative ideas resulting in the documentation
and manufacture of practically anything — non-luminaire projects are
welcomed. The possibilities are endless.
Our clients come to us with a varied scope of requirements — with briefs
that can be as broad as a loose idea or sketch written on the back of
an envelope, through to fully imagined architectural drawings and CAD
plans. We then work through the entire design process, in partnership
with the client, to engineer the best outcome achievable.
Each unique project is dealt with in a manner suited to its budget,
brief and timeframe. A feature work can be created completely from
scratch or be an integration of existing and customised fixtures. We can
manufacture a one-off piece or produce a quantity for national rollout,
then warehouse them for future use.
Our general design process is exemplified by the following case study.
CASE STUDY
Emporium Melbourne Level 3 Food
Court Pendants
Scope
Aglo Systems was approached by Novion Property Group, (then named
Colonial First Estate Asset Management) to investigate the costing,
timing and method of fabrication to achieve a challenging design intent
for their newest Melbourne retail centre.
Constraints
The design solution needed to incorporate and address the following:
•	 A cost effective design.
•	An existing lighting element from lighting designer Christopher Boots
– the BCAA pendant.
•	 A large tapered drum profile approx. 2m x 0.8m.
•	 A flat pack design to allow for assembly around existing columns.
•	 Non visible fixings.
•	Specific materials – stainless mirror, timber veneer and bronze finish
to interior for added depth.
The flat pack profile was engineered in CAD to allow for the flat pattern
to achieve a tapered profile.
Supplied Concept
The initial concept was supplied to Aglo Systems by Russell  George
Architects as part of the brief.
Prototype design and development process
All prototypes were designed and developed on 3D CAD software
– Solidworks for fit, form and functionality. A concept 3D model was
generated and presented to the client for preliminary review.
Following the client’s feedback, further design iterations were generated
and 2D drawings produced for prototype manufacture.
A first generation prototype was fabricated to evaluate the timber veneer
and lighting impact. It was found that the timber veneer was unstable and
expanded considerably when formed into shape. This caused cracking
during cooler temperatures. The issue was cleverly resolved by using a
screen printed image of the veneer instead.
A second generation prototype followed to evaluate the flat pack design
requirements and on site assembly. It was perfect first time!
The final result involved a variety of production techniques, including
CNC profile cutting of the bronze substrate, laser cutting, screen printing
and mirror polishing.
A complete set of technical drawings were compiled for manufacture
and the full production run was kicked off after the client signed off on
the prototypes.
On site assembly and installation
2770.3800
500
500
100
8
500 Weld all round
5217-A5
5217-A3
DETAIL A
SCALE 1 : 5
Assembly identical to 5217 Pendant except for 5217-A3 and A5
Dwg No. Sht:DATE CREATED
SIGN
CHECKEDDRAWNPAPER SIZE
DATEDESCRIPTION OF INTERNAL DEVELOPED REVISIONREV.
SCALE:A3
A B C D E F G H
1
A B C D E F G H
2
3
4
5
6
5
4
3
2
1
/1 9
WHO
RELEASED
P:EngineeringManufacturingJOBS5217 PGR FURNITURE EMPORIUM2. MathModel5217 FLOOR Design
PART:
5217 FLOOR DesignDRAWING No:
13/02/2014
REV:
PROJECT:
File Location:
10 Plane tree ave, Dingley Village, Melbourne,
Australia 3172
Phone +61 3 9551 3748
Fax +61 3 9551 4191
email sales@aglosystems.com.au
This design remains the property of Aglo Systems.
1:2
0
Lamp details
50
1749.3
16
Throught all
430
10
Through all
25
no 4 finish all overStainless steel
5mm
typ 4 places on each arm
10mm holes to be drilled through all
after parts are laser cut to reduce
p/n complexity further
contact George
B
5217-100issue 2
Long top section
Weld assembly
Contact George from Aglo to confirm details
5217-100issue 2
Long Bottom section
DETAIL B
SCALE 1 : 2
5217-91
100
100
7
5217-91
Dwg No. Sht:DATE CREATED
SIGN
CHECKEDDRAWNPAPER SIZE
DATEDESCRIPTION OF INTERNAL DEVELOPED REVISIONREV.
SCALE:A3
A B C D E F G H
1
A B C D E F G H
2
3
4
5
6
5
4
3
2
1
/3 9
WHO
RELEASED
P:EngineeringManufacturingJOBS5217 PGR FURNITURE EMPORIUM2. MathModel5127-A3
PART:
5127-A3DRAWING No:
26/09/2012
REV:
PROJECT:
File Location:
10 Plane tree ave, Dingley Village, Melbourne,
Australia 3172
Phone +61 3 9551 3748
Fax +61 3 9551 4191
email sales@aglosystems.com.au
This design remains the property of Aglo Systems.
1:1
0
Lamp details
Final column assembly production drawings by Aglo Systems
Column wrap version
Detail of Christopher Boots BCAA pendant and highly
polished bronze finish
Pole mounted version
Pole mounted version
Suspended version
Final Outcome
Aglo project managed the installation of the
pendants in partnership with the incumbent
builder. Five suspended, six column and four
pole mounted pendants were personally
assembled and installed by our engineering
team over five days. The fantastic results
speak for themselves.
Aglo Systems
provides commercial,
retail and industrial
LED lighting solutions
Australia wide.
Aglo Systems are specialists in lighting design
and supply of LED highbays, downlights and
floodlights for retailers, factories, offices and
warehouses. We are an Australian owned
company providing an extensive end-to-end
Project Lighting Solution starting with design
and consultation through to manufacture,
supply and installation.
Our Lighting Efficiency Upgrades department
performs lighting audits and retrofit upgrades
(leveraging government rebates) to reduce
your power bills and improve the overall
lighting quality.
The Custom Design and Manufacturing
department works in partnership with
architects, shopfitters, consultants  lighting
designers to engineer and create unique
luminares — and practically anything else!
With many years of experience, our dedicated
team strives to provide a streamlined service
with the finest attention to detail while
maintaining competitive prices. By combining
the latest technologies and highest quality
components on the international market with
in-house assembly, Aglo Systems guarantees
high end products and an extensive range.
We are your one-stop lighting specialist.
Bank of Melbourne - Victoria wide
Pearl Room - Adelaide Casino
Richmond Terrace - Melbourne
Tia To - Crown Casino
The Conservatory - Crown Entertainment Complex
sales@aglosystems.com.au
Tel 03 9551 3748
aglosystems.com.au

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Custom manufacturing and engineering for unique creations

  • 2. If you can dream it, we can build it Aglo Systems designs and develops unique creations to your specification Our team of engineers have a complete 3D CAD design facility in-house and the enthusiasm to project manage small or large scale projects from concept through to reality. Dedicated to supplying a quality product on time, our team is able to work with you to provide seamless integration of design paths ensuring an outstanding custom result. We specialise in new and creative ideas resulting in the documentation and manufacture of practically anything — non-luminaire projects are welcomed. The possibilities are endless. Our clients come to us with a varied scope of requirements — with briefs that can be as broad as a loose idea or sketch written on the back of an envelope, through to fully imagined architectural drawings and CAD plans. We then work through the entire design process, in partnership with the client, to engineer the best outcome achievable. Each unique project is dealt with in a manner suited to its budget, brief and timeframe. A feature work can be created completely from scratch or be an integration of existing and customised fixtures. We can manufacture a one-off piece or produce a quantity for national rollout, then warehouse them for future use. Our general design process is exemplified by the following case study. CASE STUDY Emporium Melbourne Level 3 Food Court Pendants Scope Aglo Systems was approached by Novion Property Group, (then named Colonial First Estate Asset Management) to investigate the costing, timing and method of fabrication to achieve a challenging design intent for their newest Melbourne retail centre. Constraints The design solution needed to incorporate and address the following: • A cost effective design. • An existing lighting element from lighting designer Christopher Boots – the BCAA pendant. • A large tapered drum profile approx. 2m x 0.8m. • A flat pack design to allow for assembly around existing columns. • Non visible fixings. • Specific materials – stainless mirror, timber veneer and bronze finish to interior for added depth. The flat pack profile was engineered in CAD to allow for the flat pattern to achieve a tapered profile. Supplied Concept The initial concept was supplied to Aglo Systems by Russell George Architects as part of the brief. Prototype design and development process All prototypes were designed and developed on 3D CAD software – Solidworks for fit, form and functionality. A concept 3D model was generated and presented to the client for preliminary review. Following the client’s feedback, further design iterations were generated and 2D drawings produced for prototype manufacture. A first generation prototype was fabricated to evaluate the timber veneer and lighting impact. It was found that the timber veneer was unstable and expanded considerably when formed into shape. This caused cracking during cooler temperatures. The issue was cleverly resolved by using a screen printed image of the veneer instead. A second generation prototype followed to evaluate the flat pack design requirements and on site assembly. It was perfect first time! The final result involved a variety of production techniques, including CNC profile cutting of the bronze substrate, laser cutting, screen printing and mirror polishing. A complete set of technical drawings were compiled for manufacture and the full production run was kicked off after the client signed off on the prototypes. On site assembly and installation
  • 3. 2770.3800 500 500 100 8 500 Weld all round 5217-A5 5217-A3 DETAIL A SCALE 1 : 5 Assembly identical to 5217 Pendant except for 5217-A3 and A5 Dwg No. Sht:DATE CREATED SIGN CHECKEDDRAWNPAPER SIZE DATEDESCRIPTION OF INTERNAL DEVELOPED REVISIONREV. SCALE:A3 A B C D E F G H 1 A B C D E F G H 2 3 4 5 6 5 4 3 2 1 /1 9 WHO RELEASED P:EngineeringManufacturingJOBS5217 PGR FURNITURE EMPORIUM2. MathModel5217 FLOOR Design PART: 5217 FLOOR DesignDRAWING No: 13/02/2014 REV: PROJECT: File Location: 10 Plane tree ave, Dingley Village, Melbourne, Australia 3172 Phone +61 3 9551 3748 Fax +61 3 9551 4191 email sales@aglosystems.com.au This design remains the property of Aglo Systems. 1:2 0 Lamp details 50 1749.3 16 Throught all 430 10 Through all 25 no 4 finish all overStainless steel 5mm typ 4 places on each arm 10mm holes to be drilled through all after parts are laser cut to reduce p/n complexity further contact George B 5217-100issue 2 Long top section Weld assembly Contact George from Aglo to confirm details 5217-100issue 2 Long Bottom section DETAIL B SCALE 1 : 2 5217-91 100 100 7 5217-91 Dwg No. Sht:DATE CREATED SIGN CHECKEDDRAWNPAPER SIZE DATEDESCRIPTION OF INTERNAL DEVELOPED REVISIONREV. SCALE:A3 A B C D E F G H 1 A B C D E F G H 2 3 4 5 6 5 4 3 2 1 /3 9 WHO RELEASED P:EngineeringManufacturingJOBS5217 PGR FURNITURE EMPORIUM2. MathModel5127-A3 PART: 5127-A3DRAWING No: 26/09/2012 REV: PROJECT: File Location: 10 Plane tree ave, Dingley Village, Melbourne, Australia 3172 Phone +61 3 9551 3748 Fax +61 3 9551 4191 email sales@aglosystems.com.au This design remains the property of Aglo Systems. 1:1 0 Lamp details Final column assembly production drawings by Aglo Systems Column wrap version Detail of Christopher Boots BCAA pendant and highly polished bronze finish Pole mounted version Pole mounted version Suspended version Final Outcome Aglo project managed the installation of the pendants in partnership with the incumbent builder. Five suspended, six column and four pole mounted pendants were personally assembled and installed by our engineering team over five days. The fantastic results speak for themselves.
  • 4. Aglo Systems provides commercial, retail and industrial LED lighting solutions Australia wide. Aglo Systems are specialists in lighting design and supply of LED highbays, downlights and floodlights for retailers, factories, offices and warehouses. We are an Australian owned company providing an extensive end-to-end Project Lighting Solution starting with design and consultation through to manufacture, supply and installation. Our Lighting Efficiency Upgrades department performs lighting audits and retrofit upgrades (leveraging government rebates) to reduce your power bills and improve the overall lighting quality. The Custom Design and Manufacturing department works in partnership with architects, shopfitters, consultants lighting designers to engineer and create unique luminares — and practically anything else! With many years of experience, our dedicated team strives to provide a streamlined service with the finest attention to detail while maintaining competitive prices. By combining the latest technologies and highest quality components on the international market with in-house assembly, Aglo Systems guarantees high end products and an extensive range. We are your one-stop lighting specialist. Bank of Melbourne - Victoria wide Pearl Room - Adelaide Casino Richmond Terrace - Melbourne Tia To - Crown Casino The Conservatory - Crown Entertainment Complex sales@aglosystems.com.au Tel 03 9551 3748 aglosystems.com.au