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By
Shubham G. Varma
College of B.pharmacy Ambajogai
7th semester (final year)
CONTENTS
 Introduction
 Objective
 GMP guideline
 WHO- GMP
 US-FDA GMP
 ICH GMP
 MHRA
 Comparison between US-FDA GMP and Indian GMP
(Schedule. M)
 GMP Issue
INTRODUCTION
 Good Manufacturing Practices (GMP) is a set of rule
for medicine manufactured to follow so that there
products are safe effective and good of quality. The
rules may be written into law or set out in guidance
documents from regulatory authority. Regulator will
not allow medicinal products to be placed, or to
remain on the market in their country unless the
product can be shown to be manufactured in
compliance with GMP.
OBJECTIVES
 Appreciate the quality regulations pertaining to the Medical
Device industry
 Understand the context of these regulations within the Quality
Management System.
 Appreciate how regulations translate into day to day Good
Manufacturing Practices and SOP's.
 Be familiar with the Quality System Regulations ( FDA’s cfr 820)
 Understand their own role and responsibility in applying the
above regulations to their job function
 Understand the role of the quality auditor
 Consider what happens if personnel do not comply with
regulations from product and regulatory perspectives
 Appreciate the importance of records and documentation
necessary to support a Quality System.
GMP GUIDELINES
 GMP is part of quality assurance which ensures that
products are consistently produced and controlled to
the quality standards appropriate to their intended use
and as required by marketing authorization or product
specifications.
GMP guidelines by different governing authorities :-
 ICH
 US- FDA
 MHRA
 WHO
WHO – GMP
 In the medicines industry at large, quality
management is usually defined as the aspect of the
management function that determines and
implements the “quality policy”, i.e. the overall
intention and direction of an organization regarding
quality, as formally expressed and authorized by top
management.
WHO - GMP GUIDELINE
 Pharmaceutical quality system .
 Good manufacturing practices for pharmaceutical
products.
 Sanitation and hygiene .
 Qualification and validation.
 Self-inspection, quality audits and suppliers’ audits
and approval.
 Good practices in production.
 Good practices in quality control
US-FDA GMP
 The Food and Drug Administration (FDA or
USFDA) is a federal agency of the United States
Department of Health and Human Services, one of the
United States federal executive departments. The FDA
is responsible for protecting and promoting public
health through the regulation and supervision of food
safety, drugs , vaccines , biological product.
US- FDA REGULATES
Foods, including :
 Dietary supplement
 Bottled water
 Food additives
 Infant formulas
Drug, including.
 Prescribed drugs (both brand name and generic)
 Non prescribed (over the counter) drug
Biological, including
 Vaccines
 Blood and blood product
 Cellular and gene therapy product
 Tissue and tissue product
Cosmetic, including
 Color additives found in make up and other personal care product
 Skin moisturizer and cleansers
 Nail polish and perfumes
ICH - GMP
 The International Council on Harmonisation of
Technical Requirements for Registration of
Pharmaceuticals for Human Use (ICH) is a project
that brings together the regulatory authorities of
Europe, Japan and the United States and experts from
the pharmaceutical industry in the three regions to
discuss scientific and technical aspects of
pharmaceutical product registration
ICH GUIDELINES
 Quality Guidelines
 Efficacy Guidelines
 Safety Guidelines
 Multidisciplinary Guidelines
GMP Issue
 Quality
 Consistency
 Adequate Space
 Product Protection
 Proper Support Areas
 Clean ability
 Water Quality
 Power
CONTENT
 Introduction
 Importance
 Validation consideration situation
 types of validaion
 Phases of validation
 Blueprint of validation
 Organistion for validation
 Regulation of Validation
 Validation report
IMPORTANCE
1. Assurance of quality
2. Time bound
3. Process optimisation
4. Reduction of quality cost.
5. Nominal mix-ups,and bottle necks
6. Minimal batch failures, improved efficiently and
productivity.
7. Reduction in rejections.
8. Increased output.
9. Avoidance of capital expenditures
10. Fewer complaints about processrelated failures.
11. Reduced testing in process and in finished goods
VALIDATION CONSIDERATION
SITUATION
 Totally new process;
 New equipment;
 Process and equipment which have been altered to suit
changing priorities; and
 Process where the end-product test is poor and an
unreliable indicator of product quality.
TYPES OF VALIDATION
 Prospective validation
 Concurrent Validation
 Retrospective Validation
PHASES IN PROCESS VALIDATION
 Phase 1 :
Pre-validation phase or the Qualification phase, which covers all
activities relating to product research and development, formulation,
pilot batch studies, scale-up studies, transfer of technology to
commercial scale batches, establishing stability conditions, storage and
handling of in-process .
 Phase 2 :
Process validation phase Operational (Process Qualification phase)
designed to verify that all established limits of the critical process
parameters are valid and that satisfactory products can be produced
even under the “worst case” conditions.
 Phase 3 :
Validation Maintenance phase requiring frequent review of all process
related documents, including validation audit reports to assure that
there have been no changes, deviations, failures, modifications to the
production process.
BLUEPRINT FOR VALIDATION OF
METHODS
 Develop a validation protocol or operating procedure for
the validation;
 Define the application purpose and scope of the
method;
 Define the performance parameters and acceptance
criteria;
 Define validation experiments;
 Verify relevant performance charact-eristics of the
equipment;
 Select quality materials, e.g., standards and reagents;
ORGANISATION FOR VALIDATION
 Quality Assurance Committee
(Head of quality control/quality assurance,
Production, Engineering and GMP section)
 Validation Steering Committee
(Members represent the above departments)
 Validation Team
(Those responsible from Quality control, production
and engineering)
REGULATIONS OF VALIDATION
 Quality assurance
Quality variations among units within a batch, or among different
batches, are seldom detected by testing of finished product samples
 Economics
The direct economics benefit of validation is a reduction in the cost
associated with process monitoring, sampling and testing.
 Compliance
Specific current Good Manufacturing Practices (cGMP) references
to variation are found in following sections of 21CFR211
211.884(d) - Variation of suppliers test result for components
when these results are accepted in lieu of in-house testing after receipt.
211.165(e) - Validation of analytical methodologies. The
requirement of validation is also implied in 211.100(a).
VALIDATION REPORT
A written report should be available after completion of the
validation. If found acceptable, it should be approved and
authorized (signed and dated). The report should include at
least the following:
 Title and objective of study;
 Reference to protocol;
 Details of material;
 Equipment;
 Programmes and cycles used;
 Details of procedures and test methods;
 Results (compared with acceptance criteria); and
 Recommendations on the limit and criteria to be applied on
future basis.
REFERENCES
 Pharmaceutical Press. "Rules and Guidance for Pharmaceutical Manufacturers and Distributors - Edition:
2007" Retrieved 2010-03-01.
 "FDA Issues Dietary Supplements Final Rule" (Press release). U.S. Food and Drug Administration.
2007-06-22. Retrieved 2010-06-04.
 Good Manufacturing Practices (GMP) for Pharmaceutical product ; WHO Expert Committee on
specification for pharmaceutical preparation Forty Eight report , Annex 2 , WHO Technical report
Series No. 986, 2014 .
 Bankert, Elizabeth A; Robert J. Amdur (2006). Institutional Review Board. Jones & Bartlett Publishers.
p. 281.
 About www.ich.org
 "About us". www.gov.uk. Medicines and Healthcare products Regulatory Agency. Retrieved 13 March
2016.
 Chow S. Pharmaceutical Validation and Process Controls in Drug Development. Drug Inf J 1997;31:
1195-201.
 Carleton FJ and Agalloco JP. Validation of pharmaceutical processes, sterile products.,
second edition., 1 to 16.
 9. INTERNATIONAL JOURNAL OF RESEARCH IN PHARMACY AND
CHEMISTRY , AN OVERVIEW OF PHARMACEUTICAL VALIDATION:
QUALITY ASSURANCE VIEW POINT by L. Nandhakumar, G.
Dharmamoorthy, S. Rameshkumar and S. Chandrasekaran.
 10. Committee on Specifications for Pharmaceutical Preparations. Good
Manufacturing Practices for Pharmaceutical Products. WHO Technical Report
Series no. 82. Geneva: World Health Organization, 1992,
 11. Comparison of Guidelines of Indian GMP with WHO GMP by Dr. Uma
Vasireddy, M.Pharm,Ph.D.., Professor and Principal, KIPS, Wgl, INDIA.
 12. INTERNATIONAL JOURNAL OF RESEARCH IN PHARMACY AND
CHEMISTRY , AN OVERVIEW OF PHARMACEUTICAL VALIDATION:
QUALITY
 ASSURANCE VIEW POINT by L. Nandhakumar, G. Dharmamoorthy, S.
Rameshkumar and S. Chandrasekaran
 13. FDA guidelines on General Principles of Process Validation (May 1987) .
 14. Chapman KG, Amer G, Brower G, GreenC, Hall WE and Harpaz D. Journal of
Validation Technology. 2000;6:505-506.
 15. An Overview of Pharmaceutical Validation and Process
Controls in Drug Development Elsie Jatto and Augustine O.
Okhamafe, Department of Pharmaceutics & Pharmaceutical
Technology, Faculty of Pharmacy, University of Benin.
 16. Green JM. A Practical Guide to Analytical Method Validation,
Anal. Chem. News and Features 1996; 60:305A-9A.
 17. Sharp JR. The Problems of Process Validation. Pharm J 1986;
1:43-5.
 18. Chow S. Pharmaceutical Validation and Process Controls in
Drug Development. Drug Inf J 1997; 31: 1195-201.
 19. Nash RA and Berry IR. Pharmaceutical Process Validation.,
second edition, Marcel Dekker inc., 167-188,200-202,205
THANKING YOU…….

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Good manufacturing and validation

  • 1.
  • 2. By Shubham G. Varma College of B.pharmacy Ambajogai 7th semester (final year)
  • 3.
  • 4. CONTENTS  Introduction  Objective  GMP guideline  WHO- GMP  US-FDA GMP  ICH GMP  MHRA  Comparison between US-FDA GMP and Indian GMP (Schedule. M)  GMP Issue
  • 5. INTRODUCTION  Good Manufacturing Practices (GMP) is a set of rule for medicine manufactured to follow so that there products are safe effective and good of quality. The rules may be written into law or set out in guidance documents from regulatory authority. Regulator will not allow medicinal products to be placed, or to remain on the market in their country unless the product can be shown to be manufactured in compliance with GMP.
  • 6. OBJECTIVES  Appreciate the quality regulations pertaining to the Medical Device industry  Understand the context of these regulations within the Quality Management System.  Appreciate how regulations translate into day to day Good Manufacturing Practices and SOP's.  Be familiar with the Quality System Regulations ( FDA’s cfr 820)  Understand their own role and responsibility in applying the above regulations to their job function  Understand the role of the quality auditor  Consider what happens if personnel do not comply with regulations from product and regulatory perspectives  Appreciate the importance of records and documentation necessary to support a Quality System.
  • 7. GMP GUIDELINES  GMP is part of quality assurance which ensures that products are consistently produced and controlled to the quality standards appropriate to their intended use and as required by marketing authorization or product specifications. GMP guidelines by different governing authorities :-  ICH  US- FDA  MHRA  WHO
  • 8. WHO – GMP  In the medicines industry at large, quality management is usually defined as the aspect of the management function that determines and implements the “quality policy”, i.e. the overall intention and direction of an organization regarding quality, as formally expressed and authorized by top management.
  • 9. WHO - GMP GUIDELINE  Pharmaceutical quality system .  Good manufacturing practices for pharmaceutical products.  Sanitation and hygiene .  Qualification and validation.  Self-inspection, quality audits and suppliers’ audits and approval.  Good practices in production.  Good practices in quality control
  • 10. US-FDA GMP  The Food and Drug Administration (FDA or USFDA) is a federal agency of the United States Department of Health and Human Services, one of the United States federal executive departments. The FDA is responsible for protecting and promoting public health through the regulation and supervision of food safety, drugs , vaccines , biological product.
  • 11. US- FDA REGULATES Foods, including :  Dietary supplement  Bottled water  Food additives  Infant formulas Drug, including.  Prescribed drugs (both brand name and generic)  Non prescribed (over the counter) drug Biological, including  Vaccines  Blood and blood product  Cellular and gene therapy product  Tissue and tissue product Cosmetic, including  Color additives found in make up and other personal care product  Skin moisturizer and cleansers  Nail polish and perfumes
  • 12. ICH - GMP  The International Council on Harmonisation of Technical Requirements for Registration of Pharmaceuticals for Human Use (ICH) is a project that brings together the regulatory authorities of Europe, Japan and the United States and experts from the pharmaceutical industry in the three regions to discuss scientific and technical aspects of pharmaceutical product registration
  • 13. ICH GUIDELINES  Quality Guidelines  Efficacy Guidelines  Safety Guidelines  Multidisciplinary Guidelines
  • 14. GMP Issue  Quality  Consistency  Adequate Space  Product Protection  Proper Support Areas  Clean ability  Water Quality  Power
  • 15.
  • 16. CONTENT  Introduction  Importance  Validation consideration situation  types of validaion  Phases of validation  Blueprint of validation  Organistion for validation  Regulation of Validation  Validation report
  • 17. IMPORTANCE 1. Assurance of quality 2. Time bound 3. Process optimisation 4. Reduction of quality cost. 5. Nominal mix-ups,and bottle necks 6. Minimal batch failures, improved efficiently and productivity. 7. Reduction in rejections. 8. Increased output. 9. Avoidance of capital expenditures 10. Fewer complaints about processrelated failures. 11. Reduced testing in process and in finished goods
  • 18. VALIDATION CONSIDERATION SITUATION  Totally new process;  New equipment;  Process and equipment which have been altered to suit changing priorities; and  Process where the end-product test is poor and an unreliable indicator of product quality.
  • 19. TYPES OF VALIDATION  Prospective validation  Concurrent Validation  Retrospective Validation
  • 20. PHASES IN PROCESS VALIDATION  Phase 1 : Pre-validation phase or the Qualification phase, which covers all activities relating to product research and development, formulation, pilot batch studies, scale-up studies, transfer of technology to commercial scale batches, establishing stability conditions, storage and handling of in-process .  Phase 2 : Process validation phase Operational (Process Qualification phase) designed to verify that all established limits of the critical process parameters are valid and that satisfactory products can be produced even under the “worst case” conditions.  Phase 3 : Validation Maintenance phase requiring frequent review of all process related documents, including validation audit reports to assure that there have been no changes, deviations, failures, modifications to the production process.
  • 21. BLUEPRINT FOR VALIDATION OF METHODS  Develop a validation protocol or operating procedure for the validation;  Define the application purpose and scope of the method;  Define the performance parameters and acceptance criteria;  Define validation experiments;  Verify relevant performance charact-eristics of the equipment;  Select quality materials, e.g., standards and reagents;
  • 22. ORGANISATION FOR VALIDATION  Quality Assurance Committee (Head of quality control/quality assurance, Production, Engineering and GMP section)  Validation Steering Committee (Members represent the above departments)  Validation Team (Those responsible from Quality control, production and engineering)
  • 23. REGULATIONS OF VALIDATION  Quality assurance Quality variations among units within a batch, or among different batches, are seldom detected by testing of finished product samples  Economics The direct economics benefit of validation is a reduction in the cost associated with process monitoring, sampling and testing.  Compliance Specific current Good Manufacturing Practices (cGMP) references to variation are found in following sections of 21CFR211 211.884(d) - Variation of suppliers test result for components when these results are accepted in lieu of in-house testing after receipt. 211.165(e) - Validation of analytical methodologies. The requirement of validation is also implied in 211.100(a).
  • 24. VALIDATION REPORT A written report should be available after completion of the validation. If found acceptable, it should be approved and authorized (signed and dated). The report should include at least the following:  Title and objective of study;  Reference to protocol;  Details of material;  Equipment;  Programmes and cycles used;  Details of procedures and test methods;  Results (compared with acceptance criteria); and  Recommendations on the limit and criteria to be applied on future basis.
  • 25. REFERENCES  Pharmaceutical Press. "Rules and Guidance for Pharmaceutical Manufacturers and Distributors - Edition: 2007" Retrieved 2010-03-01.  "FDA Issues Dietary Supplements Final Rule" (Press release). U.S. Food and Drug Administration. 2007-06-22. Retrieved 2010-06-04.  Good Manufacturing Practices (GMP) for Pharmaceutical product ; WHO Expert Committee on specification for pharmaceutical preparation Forty Eight report , Annex 2 , WHO Technical report Series No. 986, 2014 .  Bankert, Elizabeth A; Robert J. Amdur (2006). Institutional Review Board. Jones & Bartlett Publishers. p. 281.  About www.ich.org  "About us". www.gov.uk. Medicines and Healthcare products Regulatory Agency. Retrieved 13 March 2016.  Chow S. Pharmaceutical Validation and Process Controls in Drug Development. Drug Inf J 1997;31: 1195-201.
  • 26.  Carleton FJ and Agalloco JP. Validation of pharmaceutical processes, sterile products., second edition., 1 to 16.  9. INTERNATIONAL JOURNAL OF RESEARCH IN PHARMACY AND CHEMISTRY , AN OVERVIEW OF PHARMACEUTICAL VALIDATION: QUALITY ASSURANCE VIEW POINT by L. Nandhakumar, G. Dharmamoorthy, S. Rameshkumar and S. Chandrasekaran.  10. Committee on Specifications for Pharmaceutical Preparations. Good Manufacturing Practices for Pharmaceutical Products. WHO Technical Report Series no. 82. Geneva: World Health Organization, 1992,  11. Comparison of Guidelines of Indian GMP with WHO GMP by Dr. Uma Vasireddy, M.Pharm,Ph.D.., Professor and Principal, KIPS, Wgl, INDIA.  12. INTERNATIONAL JOURNAL OF RESEARCH IN PHARMACY AND CHEMISTRY , AN OVERVIEW OF PHARMACEUTICAL VALIDATION: QUALITY  ASSURANCE VIEW POINT by L. Nandhakumar, G. Dharmamoorthy, S. Rameshkumar and S. Chandrasekaran  13. FDA guidelines on General Principles of Process Validation (May 1987) .  14. Chapman KG, Amer G, Brower G, GreenC, Hall WE and Harpaz D. Journal of Validation Technology. 2000;6:505-506.
  • 27.  15. An Overview of Pharmaceutical Validation and Process Controls in Drug Development Elsie Jatto and Augustine O. Okhamafe, Department of Pharmaceutics & Pharmaceutical Technology, Faculty of Pharmacy, University of Benin.  16. Green JM. A Practical Guide to Analytical Method Validation, Anal. Chem. News and Features 1996; 60:305A-9A.  17. Sharp JR. The Problems of Process Validation. Pharm J 1986; 1:43-5.  18. Chow S. Pharmaceutical Validation and Process Controls in Drug Development. Drug Inf J 1997; 31: 1195-201.  19. Nash RA and Berry IR. Pharmaceutical Process Validation., second edition, Marcel Dekker inc., 167-188,200-202,205